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OPERATOR INSTRUCTION MANUAL

IM_SWi_REV07_A4_English

SWi12/14TM; SWi20/25TE; SWi20/25TI

FLANGE SPREADING WEDGES 

5

3.2

FLANGE SPREADING

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instructions on how to actuate each tool. 

Once the joint has been opened to the desired distance,  
or if the tool has reached its maximum travel, insert the 

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Ensure the full width of the selected Safety Block step is 
fully inserted before gradually retracting the tool until the 

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The  wedges  can  then  be  retracted  fully  and  inserted 

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can be iteratively opened further until the required spread 
is reached.

3. 

SWi SPREADING WEDGE 

TOOL OPERATION

3.1

GENERAL GUIDANCE

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remain in place.  These should be 180 degrees apart with 

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be  carried  out.  Leaving these  bolts  in place  will help to 

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spreading.

Prior to spreading, an assesment should be carried out to 
determine  the  most  appropriate  positioning  of  the  tools 
around the joint.  A minimum of 2 tools should always be 
used.

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gap of 6 mm (0.24”) is required for the SWi tools.  The 
access  gap  is  the  clearance  between  the  surfaces  onto 
which the wedge will apply its spreading force.

6.0mm (0.24”)

MINIMUM 

ACCESS GAP

Place the tool into the access gap, with the full width of 
the selected step fully inserted up to the heel.

Summary of Contents for SWi12/14TM

Page 1: ...ATOR IN STRUC TION MAN UA L SWi12 14TM SWi20 25TE SWi20 25TI E Q U A L I Z E R I N T E R N AT I O N A L LT D w w w e q u a l i z e r i n t e r n a t i o n a l c o m F L A N G E S P R E A D I N G W E D...

Page 2: ...TOOL MAINTENANCE 4 1 INSPECTION 4 2 CLEANING 4 3 MAINTENANCE 4 4 LUBRICATION 4 5 STORAGE TRANSPORTATION 4 6 OPERATING CONDITIONS 4 7 SUB SEA USAGE 5 SWi12 14TM 5 1 TOOL CAPABILITIES 5 2 TOOL FUNCTION...

Page 3: ...amage resulting from unsafe product use lack of maintenance or incorrect product and or system operation If in doubt as to the safety precautions and applications contact Equalizer using the contact d...

Page 4: ...DFK WKH lanyard to the plastic handle DANGER Care should be taken when using the lanyard to avoid entanglement with body parts 2 4 DEFINITION OF TERMS A CAUTION is used to indicate correct operating o...

Page 5: ...ned further until the required spread is reached 3 SWi SPREADING WEDGE TOOL OPERATION 3 1 GENERAL GUIDANCE HIRUH DWWDFKLQJ WKH WRRO HQVXUH DW OHDVW WZR DQJH EROWV remain in place These should be 180 d...

Page 6: ...or second Stepped Block to further increase the effective jaw thickness if required 3 3 FLANGE WORK Do not rely upon hydraulic systems for VXSSRUWLQJ WKH DFFHVV JDS GXULQJ DQJH ZRUN R QRW DOORZ QJHUV...

Page 7: ...IRU LQJ WKH ODQ DUG R QRW DWWDFK WKH lanyard to the plastic handle DANGER Care should be taken when using the lanyard to avoid entanglement with body parts To remove the Stepped Blocks unscrew the M6...

Page 8: ...OPERATOR INSTRUCTION MANUAL IM_SWi_REV07_A4_English SWi12 14TM SWi20 25TE SWi20 25TI FLANGE SPREADING WEDGES 8...

Page 9: ...6 8 0 m m 2 6 8 5 2 0 m m 2 0 5 3 8 0 m m 1 5 0 SMALL SAFETY BLOCK SAFETY BLOCK DIMENSIONS 5 3 5 m m 2 1 1 3 7 5 m m 1 4 8 2 1 5 m m 0 8 5 6 0 m m 0 2 4 8 7 5 m m 3 4 4 7 1 5 m m 2 8 1 5 5 5 m m 2 1...

Page 10: ...VLGH RI WKH MDZV WKH LQWHUQDO DW VXUIDFHV LQ WKH VTXDUH FXW RXW LQ WKH jaws 4 5 STORAGE TRANSPORTATION Equalizer tools should be stored in a cool dry place Tools should always be cleaned serviced and...

Page 11: ...ard hydraulic tools will not function correctly and may jam in place if used in this FRQ JXUDWLRQ 4 6 OPERATING CONDITIONS GREASE LIMITATIONS Minimum Temperature 5 C 23 F Maximum Temperature 40 C 104...

Page 12: ...scale now turn slightly further until the 6 RQ WKH QH VFDOH DOLJQV ZLWK WKH FHQWUDO OLQH Setting an imperial torque in ft lb is done in exactly the same way Lock the handle by turning the locking kno...

Page 13: ...que Wrench wipe gently with a damp cloth Avoid using any detergent or solvent as this may GHWULPHQWDOO DIIHFW WKH IDFWRU WWHG LQWHUQDO OXEULFDWLRQ of the mechanism ACTUATING THE SWi12 14TM Follow the...

Page 14: ...ping the handle will advance the cylinder and spread the jaws RETRACTING THE SWi20 25TI Selecting retract will depressurise the cylinder and cause it to retract under the force of its internal spring...

Page 15: ...3 TOOL DIMENSIONS CLOSED AIR RELIEF INSTRUCTIONS In the event of air build up within the cylinder pump subassembly the following procedure should be executed Select advance and pump the handle to exte...

Page 16: ...it to retract under the force of its internal spring The handle does not need to be pumped to retract the tool When using multiple tools exercise caution while retracting to keep the spreading force...

Page 17: ...mp and vented into the oil reservoir Repeat this process three further times to ensure that all air is removed from the system The tool should now reach full working pressure Disconnect the hand pump...

Page 18: ...700bar Hydraulic Hoses 2m 78 75 with 90 degree elbow 1 x 10 000psi 700bar HP550D Sealed Hand Pump with Gauges 2 x Sets of Safety Blocks 2 x Pairs of Stepped Blocks 2 x Hex Keys 2 x Lanyards 1 x Set o...

Page 19: ...C T I O N Refer to an approved Equalizer distributor for further instructions P O S S I B L E C A U S E The piston seal is leaking R E C O M M E N D E D A C T I O N Inspect the tool for oil leaks poss...

Page 20: ...re is air in the hydraulic system R E C O M M E N D E D A C T I O N Bleed the hydraulic system Refer to an approved Equalizer distributor for further instruction 8 2 SWi20 25TE TROUBLESHOOTING THE WED...

Page 21: ...ymore Drive Aberdeen Scotland AB23 8GD 9 2 APPLICABLE PATENT NUMBERS The following list of Patents are applicable to EQUALIZER INTERNATIONAL LTD SWi12 14TM SWi20 25TI and SWi20 25TE tools REGISTERED D...

Page 22: ...OPERATOR INSTRUCTION MANUAL IM_SWi_REV07_A4_English SWi12 14TM SWi20 25TE SWi20 25TI FLANGE SPREADING WEDGES 22 10 PARTS LISTS SERVICE KITS...

Page 23: ...12 6 5 37 21 47 7 3 1 37 9 67 1 5 8 6 1 25 32 17 63 5 5 7 1 1 5 1 0 1 1 5 6 L 62 1 3 56 7 5 7 1 1 6 5 0 6 6 5 6 5 00 0 6 7 6 7 6 5 0 58 6 5 7 5 60 7 3803 6853 86 1 7 70 21 5 48 67 70 1 5 5 3 6 L 70 3...

Page 24: ...7 0 12 3 57 12 6 5 37 21 47 1 5 6 5 9 52 3 386 52 5 9 7 5 6723 7 7 5867 6 5 7 5867 5 2 3 1 0 6 6 5 0 1 1 5 3 576 67 5 9...

Page 25: ...57 12 6 5 37 21 47 7 3 1 5 3803 7 66 0 1 37 9 67 1 5 8 6 1 25 32 17 63 5 5 7 1 1 5 1 6 L 62 1 3 56 7 5 7 1 1 6 5 0 6 6 5 6 5 00 0 6 7 6 7 6 5 0 58 6 5 7 7 3803 5 3 5 60 21 5 48 67 7 1 5 5 3 6 L 7 3 5...

Page 26: ...5 9 9 12 1 6 5 2 6 5 29 5 2 29 5 6 5 3 2 5 1 6 5 2 5 1 83 5 1 5 6 592 5 5 2 5 1 2 5 1 3803 3 6721 52 67 7 67 21 6 7 21 21 6 3 5 725 635 1 635 1 6 5 635 1 2 7 0 12 3 57 12 6 5 37 21 47 1 5 2 9 17 3 8 3...

Page 27: ...6 5 37 21 47 7 3 5 8 1 5 36 63 5 5 7 1 1 5 1 1 37 9 67 1 5 8 6 1 25 32 17 6 L 62 1 3 56 7 5 7 1 1 6 5 0 6 6 5 6 5 00 0 6 7 6 7 6 5 0 6 7 6 7 6 5 7 5 60 7 3803 6853 86 25 7 70 21 5 48 67 6 7 1 5 5 3 6...

Page 28: ...7 0 12 3 57 12 6 5 37 21 47 1 5 2 3 6721 1 3 137 283 5 N36 7 3 5 6 7 16 21 635 1 635 1 2 0 36 5 2 5 1 83 5 1 0 6 7 6 5 0 6 7 6 7 5 8 1 5 3 576 67 5 9...

Page 29: ...6 7 2 60 5 9...

Page 30: ...6 7 2 5 5 9...

Page 31: ...67 3 2 3 5 5 9...

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Page 33: ...7 0 12 6 5 37 21 47 5 7 1 1 6 5 0 6 6 5 6 5 00 0 6 7 6 7 6 5 0 58 6 5 0 58 6 5 00 1 6 L 67 1 5 6 59 7 5 9...

Page 34: ...7 0 12 6 5 37 21 47 66 7 3803 5 3 60 5 6 L 6 59 7 5 9...

Page 35: ...7 0 12 6 5 37 21 47 7 5867 6 5 7 5867 5 2 3 1 0 6 6 5 0 1 1 5 6 59 7 5 9...

Page 36: ...7 0 12 6 5 37 21 47 67 2 5 1 5 9 9 6 5 5 9 9 12 1 6 5 2 6 5 29 5 2 29 5 6 5 3 2 5 1 6 5 2 5 1 83 5 1 2 5 1 3803 3 6721 52 5 6 592 5 5 2 5 1 17 5 5 6 59 7 5 9...

Page 37: ...7 0 12 6 5 37 21 47 67 21 6 7 21 21 6 3 5 725 635 1 635 1 6 5 635 1 2 17 5 0 1 2 6 59 7 5 9...

Page 38: ...7 0 12 6 5 37 21 47 1 9 6 9 6 3 1 5 7 1 1 5 1 9 6 6 59 7 5 9...

Page 39: ...7 0 12 6 5 37 21 47 3 5 6 7 16 21 635 1 635 1 2 0 36 5 2 5 1 83 5 1 6 5 0 6 7 6 1 5 6 59 7 5 9...

Page 40: ...l a y m o r e D r i v e A b e r d e e n S c o t l a n d U K A B 2 3 8 G D t 4 4 0 1 2 2 4 7 0 1 9 7 0 f 4 4 0 1 2 2 4 8 2 3 7 9 1 H o u s t o n O f f i c e 1 3 3 0 Ya l e S t r e e t H o u s t o n T...

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