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FLANGE ALIGNMENT TOOLS

OPERATOR INSTRUCTION MANUAL

PAGE 3

A CAUTION is used to indicate correct operating or maintenance procedures and practices to 

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WARNING

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DANGER

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IMPORTANT: Operator must be competent in 

the use of hydraulic equipment. The operator 

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safety issues, cautions and warnings before stat-

ing to operate the Equalizer equipment.

WARNING: 

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sure of 700bar (10,000psi)

 

WARNING:

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loading causes equipment failure and possible 

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(10,000psi)

CAUTION: 

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nents are protected from external sources of 

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chemicals.

CAUTION: 

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impact may cause internal damage to hose wire 

strands; applying pressure to a damaged hose 

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mature hose failure.

WARNING:  Immediately replace worn 

or damaged parts with genuine Equal-

izer parts. Equalizer parts are designed to 

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DANGER: 

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hands and feet away from the tool and 

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WARNING: Always wear suitable clothing 

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DANGER: Do not handle pressurised hos-

es. Escaping oil under pressure can pene-

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tion immediately.

WARNING:

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couplers.  Only use hydraulic equipment in 

a connected system.

IMPORTANT:  Do not lift hydraulic equip-

ment by the hoses or couplers. Use the car-

rying handle or other means of safe trans-

port.

CAUTION: Do not operate the equipment 

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section 5.4, 6.4 & 7.4. Use only high pres-

sure molybdenum disulphide grease.

Summary of Contents for Equalizer FA1TM

Page 1: ...FA1TM FLANGE ALIGNMENT TOOL Operator Instruction Manual info equalizerinternational com www equalizerinternational com INNOVATION IN ITS MOST FUNCTIONAL FORM...

Page 2: ......

Page 3: ...4 1 LATERAL MISALIGNMENT 5 5 FA1TM MECHANICAL FIXED FLANGE ROTATIONAL ALIGNMENT TOOL 5 1 INSTALLATION OPERATION 6 7 5 2 EXAMINATION STORAGE 8 5 3 MAINTAINANCE 8 5 4 PARTS LIST 9 5 5 WEIGHTS DIMENSIONS...

Page 4: ...s carefully Follow all safety precautions WR DYRLG SHUVRQDO LQMXU RU SURSHUW GDPDJH GXULQJ V VWHP RSHUDWLRQ TXDOL HU QWHUQDWLRQDO WG FDQQRW EH UHVSRQVLEOH IRU GDPDJH RU LQMXU UHVXOWLQJ IURP XQVDIH SUR...

Page 5: ...LQH SDUWV VKDUS HGJHV DQG FRUURVLYH chemicals CAUTION YRLG VKDUS EHQGV DQG NLQNV WKDW ZLOO FDXVH VHYHUH EDFN XS SUHVVXUH LQ KRVHV HQGV DQG NLQNV OHDG WR SUHPDWXUH KRVH IDLOXUH R QRW GURS KHDY REMHFWV...

Page 6: ...VHUWLQJ WKH OLIW KRRN into the bolt hole at the point of greatest misalignment 2 7KH GURS OHJ WKXPE VFUHZ LV VODFNHQHG DQG WKH GURS OHJ LV DGMXVWHG GRZQ WR WKH SLSH ZKLOH WKH WRRO LV KHOG OHYHO LQ WKH...

Page 7: ...H FRQWLQXH ZLWK WKLV XQWLO PLV alignment occurs DQJH MRLQW RQFH EURNHQ GRZQ PD VSULQJ RXW RI DOLJQPHQW DW DQ SRLQW RU LQ DQ direction around its circumference Misalignment may not occur until only a f...

Page 8: ...HQLQJ WKH WKXPE VFUHZ LQ DQ DQWLFORFNZLVH GLUHFWLRQ 7KH WRRO VKRXOG EH KHOG XS OHYHO ZLWKLQ WKH EROW KROH GXULQJ DGMXVWPHQW NB The tool must be parallel to pipe during operation 3 5RWDWH WKH VFUHZ KDQ...

Page 9: ...alignment FEED THROUGH STRAP Do not exceed hand pres sure on the screw handle 7 Once in alignment the bolts may be inserted and tightened After replacing all of the bolts apart from the bolt which wil...

Page 10: ...re greased 4 QVXUH ZHGJHV SLQV DQG OHJV UHPDLQ JULW IUHH DQG WKDW SDUWV PRYH IUHHO 5 2 EXAMINATION STORAGE 5 3 MAINTENANCE 1 Secure the tool upright on a bench 2 8VLQJ D VPDOO DW VFUHZGULYHU OHYHU RXW...

Page 11: ...PLATE LEFT 1 8 210501 01 COVER PLATE RIGHT 1 9 210600 01 CRANK HANDLE 1 10 210700 01 SPRING PIN 1 11 210800 01 TORSION SPRING 1 12 210900 01 NEEDLE BEARING 4 13 211100 01 BEARING SHAFT 4 14 211200 01...

Page 12: ...HTS DIMENSIONS WEIGHTS 7RRO RQO NJ OEV 5DWFKHW VWUDS NJ OEV 5266 7 7 NJ OEV DIMENSIONS MINIMUM EXTENSION MAXIMUM EXTENSION 37 mm 1 46 38 mm 1 50 54 mm 2 13 50 mm 1 99 151 mm 5 94 72 mm 2 83 21 mm 0 83...

Page 13: ...G DQG DSSHDUV WR EH IXQFWLRQLQJ SURSHUO EXW WKH MRLQW ZLOO QRW DOLJQ There may be something restricting WKH MRLQJ IURP DOLJQLQJ KHFN WKH DUHD DURXQG WKH MRLQW WR HVWDEOLVK LI WKHUH LV DQ REVWUXFWLRQ W...

Page 14: ...15 16 17 18 19 20 TOOL FA1TM FA4TM FA9TE CLASS R NPS 1 1 1 4 1 1 2 2 2 1 2 3 3 1 2 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 TOOL FA1TM FA4TM FA9TE CLASS S NPS 1 2 3 4 1 1 1 4 1 1 2 2 2 1 2 3 3 1 2 4...

Page 15: ...CATION CLASS 150 NPS 22 26 28 30 32 34 36 38 40 42 44 46 48 TOOL FA4TM FA9TE CLASS 300 NPS 22 26 28 30 32 34 36 38 40 42 44 46 48 TOOL FA4TM FA9TE CLASS 400 NPS 22 26 28 30 32 34 36 38 40 42 44 46 48...

Page 16: ...0 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 TOOL FA4TM FA9TE CLASS 1500 NPS 2 1 2 3 3 1 2 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 TOOL FA4TM FA9TE CLASS 2500...

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