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EQUIPMENT SAFETY SYSTEMS  

75 Naxos Way, Keysborough 3173 Victoria Australia 

P: +61 3 8770 6555    E: [email protected] 

Genie GEN-5 Series 

Installation Manual

 

REV 2.0

 

24/09/2020

 

Model6253 OverWatch

™

 Installation Manual 

 

Document # DO001235 

 

 

 

   

 

 

 
EQSS Model6253 

–

 

OverWatch™

 

Genie GEN-5 

 

 

 
 

 

 
 
 
 
 
 

 

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** Failure to follow this installation manual will void warranty **

Summary of Contents for Genie GEN-5 Series

Page 1: ...1 3 8770 6555 E support eqss com au Genie GEN 5 Series Installation Manual REV 2 0 24 09 2020 Model6253 OverWatch Installation Manual Document DO001235 EQSS Model6253 OverWatch Genie GEN 5 I N S T A L...

Page 2: ...TRACT This Installation Manual details the manufacturer s installation instructions for installing the Model6253 OverWatch on a Genie GEN 5 scissor lift PRODUCT NAME Model6253 OverWatch Operator Detec...

Page 3: ...NTIES OF ANY KIND WHETHER EXPRESSED OR IMPLIED WRITTEN OR ORAL STATUTORY OR OTHERWISE RELATED TO THE INFORMATION INCLUDING BUT NOT LIMITED TO IT S CONDITION QUALITY PERFORMANCE MERCHANTABILITY OR FITN...

Page 4: ...e of Contents Preparation 5 Required Tools 5 Installation Time 5 Installation Instructions 6 Operator Sensor 6 Control Module 9 Post Installation Configuration 17 Overview 17 Minimum system requiremen...

Page 5: ...t of tools required to complete the installation Item Tool Description 1 Electric Drill 2 Centre punch 3 Hammer 4 Side Cutters 5 Drill 3 2mm 6 Drill 5 0mm 7 Metric sockets or spanners 8 Needle nose pl...

Page 6: ...Document DO001235 6 of 24 Installation Instructions Operator Sensor Step Description Diagram 1 Drill two 5 0mm holes to mount the operator sensor in the position shown in the diagram The sensor shoul...

Page 7: ...support eqss com au Genie GEN 5 Series Installation Manual REV 2 0 24 09 2020 Model6253 OverWatch Installation Manual Document DO001235 7 of 24 3 Remove the bottom cover of the joystick enclosure 4 I...

Page 8: ...gh 3173 Victoria Australia P 61 3 8770 6555 E support eqss com au Genie GEN 5 Series Installation Manual REV 2 0 24 09 2020 Model6253 OverWatch Installation Manual Document DO001235 8 of 24 5 Route th...

Page 9: ...enie GEN 5 Series Installation Manual REV 2 0 24 09 2020 Model6253 OverWatch Installation Manual Document DO001235 9 of 24 Control Module Step Description Diagram 1 To mount the ECU module drill the h...

Page 10: ...173 Victoria Australia P 61 3 8770 6555 E support eqss com au Genie GEN 5 Series Installation Manual REV 2 0 24 09 2020 Model6253 OverWatch Installation Manual Document DO001235 10 of 24 2 Wiring conn...

Page 11: ...tion Manual REV 2 0 24 09 2020 Model6253 OverWatch Installation Manual Document DO001235 11 of 24 3 Ground Connection Solder the Black Ground wire from the OverWatch ECU Harness to the White wire Grou...

Page 12: ...ness coming from the joystick 14 pin connector and cut it in half Solder the Green wire from the OverWatch ECU harness to the Orange wire on the side that is coming from the joystick Solder the Blue w...

Page 13: ...stallation Manual Document DO001235 13 of 24 8 Identify the pin locations on the circuit board shown in the image Detailed instructions on soldering locations will be displayed in the following steps...

Page 14: ...2020 Model6253 OverWatch Installation Manual Document DO001235 14 of 24 9 Drive Select Connection Solder the Purple wire from the OverWatch ECU harness to the pin behind the Drive Select button as sh...

Page 15: ...P 61 3 8770 6555 E support eqss com au Genie GEN 5 Series Installation Manual REV 2 0 24 09 2020 Model6253 OverWatch Installation Manual Document DO001235 15 of 24 11 Horn Connection Solder the white...

Page 16: ...ion Manual REV 2 0 24 09 2020 Model6253 OverWatch Installation Manual Document DO001235 16 of 24 12 Use hot glue to cover the soldered locations Use the 6 3mm P clip provided to secure the wires as sh...

Page 17: ...Wi Fi Connection Web Page Access To enable the Wi Fi connection on the OverWatch to complete the configuration follow the steps below 1 Power down the platform control box with the ESTOP 2 Wait 10 sec...

Page 18: ...of 24 Machine Model Selection Follow the instructions below to configure the OverWatch 1 Select the Setup option 2 If there is a password field at the bottom of the page follow the instructions in Ch...

Page 19: ...9 2020 Model6253 OverWatch Installation Manual Document DO001235 19 of 24 Installation Test After the model configuration has been set or updated an Installation Test must be performed This will ensur...

Page 20: ...QSS website requires a login username and password If you are a service manager and do not have a username and password contact EQSS to register Follow the instructions below to obtain an authorisatio...

Page 21: ...n in elevate mode 50 max_safe_velocity_neutral This is the velocity threshold for the cutout in cm s in neutral mode 60 max_safe_displacement_neutral This is the maximum permitted distance in cm the o...

Page 22: ...the triple click override request 300 override_reset_time The amount of time in milliseconds the override system will wait before resuming listening after the deadman has been released at the end of a...

Page 23: ...ng_state_timeout Mode selection switch timeout 7000 Polarity and Input Style The table below describes each setting Setting Name Description Default joystick_drive_forward Direction of joystick to mov...

Page 24: ...ysborough 3173 Victoria Australia P 61 3 8770 6555 E support eqss com au Genie GEN 5 Series Installation Manual REV 2 0 24 09 2020 Model6253 OverWatch Installation Manual Document DO001235 24 of 24 Co...

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