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Epson Stylus CX3500 Series, Service Manual

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Epson Stylus CX3500 Series Service Manual Download Page 65

EPSON Stylus CX3500/CX3600/CX3650/CX4500/CX4600

Revision A

OPERATING PRINCIPLES

Printer Mechanism

65

2.2.5.2  Pump Unit Mechanism

The PF Motor also controls the Pump Unit mechanism (including the Change Lever) as 
well as the Paper loading/feeding mechanism. The drive of the PF Motor is always 
transmitted to the Pump Unit. (And also, its drive is transmitted to the LD Roller 
through the Clutch mechanism & the Change Lever.)
On this printer, the Pump Unit mechanism including the Change Lever plays a major 
role expecting the ink eject operation. And, these operations control depending on the 
PF Motor rotational direction as the following table below.

Note "*": The PF Motor rotational direction = seen from the left side of the printer.

1.

Ink eject operation (usual operation)
The ink is absorbed from the Ink Cartridge, the ink cavity and is ejected to the 
Waste Ink Pad from the Cap when the Ink Tube is pressed by a roller in the Pump 
Unit.

Following figure shows you the overview of the Pump Unit mechanism operation.

Note :

The PF Motor rotational direction = seen from the right side of the printer.

Figure 2-11.  Pump mechanism

Figure 2-12.   PF Motor drive transmission path to the Pump Unit

Table 2-5.  PF Motor rotational direction & Ink system mechanism

Directions *

Functions

Clockwise

• Pump release

Counterclockwise

• Absorbs the ink

• Release the Change Lever from the Clutch mechanism

Cap Unit 

side

Waste Ink

Pad side

Cap Unit

Pump Unit

Left side view

Right side view

Transmission Path:

PF Motor pinion gear (CW) 

→ 

Spur Gear 30.8 (CCW) 

→ 

Spur Gear 32.4 (PF Roller) (CW) 

→ 

Spur gear 13.5 (PF Roller) (CW) 

→ 

Combination Gear 21.24 (CCW) 

→ 

Spur Gear 27.2 (Pump Unit gear) (CW)

(Above transmission pass = seen from the right side of the printer)

Spur Gear 30.8

PF Motor
pinion gear

Spur Gear 32.4
(PF Roller)

Spur Gear 27.2
(Pump Unit gear)

Spur Gear 13.5 
(PF roller)

Combination 
Gear 21.24

Summary of Contents for Stylus CX3500 Series

Page 1: ...EPSON STYLUSCX3500 CX3650 CX3600 CX4500 CX4600 Color Inkjet Printer SEOT04 004 SERVICE MANUAL ...

Page 2: ... of this manual However should any errors be detected SEIKO EPSON would greatly appreciate being informed of them The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof PSON is a registered trademark of SEIKO EPSON CORPORATION eneral Notice Other product names used herein are for identification purpose only and may ...

Page 3: ...O SO WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED USE EXTREME CAUTION IN WORKING ON POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS WHEN DISASSEMBLING OR ASSEMBLING A PRODUCT MAKE SURE TO WEAR GLOVES TO AVOID INJURIER FROM METAL PARTS WITH SHARP EDGES WARNING REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS...

Page 4: ...out Electrical circuit boards schematics Exploded diagram Parts List Symbols Used in this Manual Various symbols are used throughout this manual either to provide additional information on a specific topic or to warn of possible danger present during a procedure or an action Be aware of all symbols when they are used and always read NOTE CAUTION or WARNING messages Indicates an operating or mainte...

Page 5: ...Revision Status OTE Any illustrations or photos of the printer without a card slot are based on the Stylus CX3500 3600 CX3650 Revision Issued Date Description A 2004 8 18 First Release ...

Page 6: ...Drawings 38 1 5 9 Relation between Paper Type and Quality 40 6 Control Panel 41 1 6 1 Buttons 41 1 6 2 Indicators 41 1 6 3 Operations 43 1 6 4 Printer Condition and Panel Status 47 1 6 5 Memory Functions 50 1 6 6 Printer Initialization 51 Chapter 2 OPERATING PRINCIPLES 2 1 Overview 53 2 2 Printer Mechanism 53 2 2 1 Printer Mechanism 53 2 2 2 Print Head 54 2 2 3 Carriage Mechanism 56 2 2 4 Paper Lo...

Page 7: ...ENT 1 Overview 162 5 1 1 Required Adjustment 162 2 Adjustment by using adjustment program 164 5 2 1 EEPROM Data Copy 164 5 2 2 Waste ink pad counter 164 5 2 3 Destination setting 165 5 2 4 Initialize PF deterioration offset 165 5 2 5 Disenable PF deterioration offset 165 5 2 6 Ink charge 165 5 2 7 Input Head ID 165 5 2 8 Input PF roller manufacture code 165 5 2 9 Top margin adjustment 165 5 2 10 H...

Page 8: ...C H A P T E R PRODUCTDESCRIPTION ...

Page 9: ...Only the basic copy functions are provided for easy operation T Paper size can be selected from 2 or 3 options T Paper type can be selected from 2 options plain paper or photo paper which also defines copy quality T Enlarge Reduce factor can be selected from 2 options actual size 100 or Fit to page T Copy margin is automatically selected from 3 options related to paper type and paper size 3mm Smal...

Page 10: ...ndent and can therefore be operated simultaneously from a connected computer Figure 1 1 Product s external view Easy operation panel The unit has a simple operation panel equipped with 10 buttons including power button LEDs including 7 segment LED and provides basic functions only for easy operation Card slot model only 9 buttons for the model without card slot Exterior design Use of a CIS scanner...

Page 11: ...al dot printing mode Note Draft Printing Note Except Draft Printing V Control Code T ESC P Raster command T EPSON Remote command A3 A2 A1 Black Cyan Magenta Yellow 2 822 40 360inch A row B row C row D row A90 A89 A88 B3 B2 B1 B89 B88 B90 C3 C2 C1 C89 C88 C90 D3 D2 D89 D88 D90 D1 8 467 120 360inch 2 822 40 360inch 0 2117 3 360inch 0 1411 2 360inch 0 107055 1 360inch Carriage Moving Direction Paper ...

Page 12: ... Support V Cut sheets Table 1 5 Cut sheets Paper size Dimensions Thickness Weight Paper type Width Length A4 210mm 297mm 0 08 0 11mm 64 90g m2 17 24 lb Plain paper Recycled paper A5 148mm 210mm A6 105mm 148mm B5 182mm 257mm Letter 215 9mm 8 5 279 4mm 11 Legal 215 9mm 8 5 355 6mm 14 Executive 184 2mm 7 25 266 7mm 10 5 Half Letter 139 7mm 5 5 215 9mm 8 5 5 x8 127mm 5 203 2mm 8 8 x10 203 2mm 8 254mm ...

Page 13: ... with a fold in the center Table 1 7 Envelopes Paper size Dimensions Thickness Weight Paper type Width Length No 10 1 241 3mm 9 5 104 8mm 4 125 N A 75 90g m2 20 24 lb Bond paper Air mail PPC DL 1 220mm 110mm C6 1 162mm 114mm 220x132 1 220mm 132mm Tall No 3 2 120mm 235mm Craft paper New Kent paper Tall No 4 2 90mm 205mm Western No 1 1 120mm 176mm 75 100g m2 20 27 lb Western No 2 1 114mm 162mm Weste...

Page 14: ... may reduce print quality and cause paper jams or other problems If you encounter problems switch to a higher grade of paper T It is necessary that there is no wrinkle nap tear fold so on in the form T The curve of form must be 5mm or below Table 1 9 Exclusive papers Item Size Width mm Length mm Thickness mm Weight g m2 Photo Paper A4 210 297 0 23 188 Photo Quality Ink Jet Paper A4 210 297 0 13 10...

Page 15: ...s A4 3 mm 0 12 3 mm 0 12 3 mm 0 12 3 mm 0 12 A5 A6 B5 Letter Legal Executive Half Letter 5 x8 8 x10 User defined Post cards Postcard 3 mm 0 12 3 mm 0 12 3 mm 0 12 3 mm 0 12 Return postcard set Stylus CX3500 CX3600 CX3650 CX4500 Photo Paper 3 mm 0 12 3 mm 0 12 3 mm 0 12 3 mm 0 12 Photo Quality Ink Jet Paper Matte Paper Heavy Weight DURABrite Photo Paper Premium Semigloss Photo Paper Archival Matte ...

Page 16: ...e area for Cut sheet border free printing Table 1 11 Applicable paper Printing area Paper type Left Overhang Right Overhang Top Overhang Bottom Overhang Stylus CX3500 CX3600 CX3650 CX4500 Photo Paper 2 5 mm 0 09 2 5 mm 0 09 3 mm 0 12 5 mm 0 2 Matte Paper Heavy Weight DURABrite Photo Paper Premium Semigloss Photo Paper Stylus CX4600 Glossy Photo Paper 2 5 mm 0 09 2 5 mm 0 09 3 mm 0 12 5 mm 0 2 Matt...

Page 17: ... Refer to the following table As for each margin area refer to Figure 1 5 p 17 Figure 1 5 Printable area for envelopes Table 1 12 Applicable paper Printing area Paper type Left Margin Right Margin Top Margin Bottom Margin No 10 3mm 0 12 3mm 0 12 3mm 0 12 20mm 0 79 DL 3mm 0 12 3mm 0 12 3mm 0 12 20mm 0 79 C6 3mm 0 12 3mm 0 12 3mm 0 12 20mm 0 79 Printable area LM TM RM BM Paper Feed Direction PW PL ...

Page 18: ... 1 13 Ink Cartridge Color Size Stylus CX3500 CX3600 CX3650 CX4600 Stylus CX3500 CX4500 Black S size T0441 T0461 Cyan S size T0442 SS size T0452 T0472 Magenta S size T0443 SS size T0453 T0473 Yellow S size T0444 SS size T0454 T0474 Table 1 14 Storage Temperature Situation Storage Temperature Limit When transported in individual boxes 30 oC to 50 oC 10 days max at 50 oC When stored in individual box...

Page 19: ...olution 50 to 4800 dpi selectable in 1 dpi steps 7200 dpi 9600 dpi Gradations pixel depth Each color pixel has 16 bit input and either 1 bit or 8 bit output Scanning speed 600 dpi T Color Approx 15 msec line T Monochrome Approx 5 msec line Light source RGB Three Color LED 2 2 2 Detailed Specifications Control commands ESC I D7 Gamma correction Two user defined levels 1 2 2 3 Image scanning area Fi...

Page 20: ...ons Figure 1 8 Temperature Humidity range 1 2 3 3 Durability V Total print life 10 000 pages black only A4 or 5 years whichever comes first V Print Head Life 3 billion shots per nozzle or 5 years whichever comes first V Scanner head MCBF 30 000 cycles Table 1 16 Primary power input 100 120V model 220 240V model ated power supply voltage ACV 100 120 220 240 put voltage range ACV 90 132 198 240 ated...

Page 21: ... when for copying 2 3 6 CE Marking 220 240 V version T Low Voltage Directive 73 23 EEC EN60950 T EMC Directive 89 336 EEC EN55022 Class B EN61000 3 2 EN61000 3 3 EN55024 Table 1 18 Safety Standards EMC 100 120V version 220 240V version afety standards UL60950 EN 60950 CSA22 2 No 60950 MI FCC part15 subpart B class B EN 55022 CISPR Pub 22 class B CSA C108 8 class B AS NZS 3548 class B ...

Page 22: ...00 00H 54H MFG EPSON CMD ESCPL2 BDC D4 MDL Stylus SP CXxxxx CLS PRINTER DES EPSON SP Stylus SP CX3500 Stylus CX4500 00H 54H MFG EPSON CMD ESCPL2 BDC D4 MDL Stylus SP CXxxxx CLS PRINTER DES EPSON SP Stylus SP CX4500 Stylus CX3600 00H 54H MFG EPSON CMD ESCPL2 BDC D4 MDL Stylus SP CXxxxx CLS PRINTER DES EPSON SP Stylus SP CX3600 Stylus CX4600 00H 54H MFG EPSON CMD ESCPL2 BDC D4 MDL Stylus SP CXxxxx C...

Page 23: ...e Memory Stick maximum capacity 128 MB copy protection function is not supported Memory Stick Duo requires Memory Stick Duo adapter mory ck PRO MemoryStick Standard Memory Stick PRO Format Specifications version 1 0 compliant Memory Stick Duo requires Memory Stick Duo adapter Memory Stick PRO Duo requires Memory Stick Duo adapter SD Memory Card Specifications PART1 Physical Layer Specification Ver...

Page 24: ...ter Macintosh Only the card in the active slot can be mounted on the desktop A card that has been inserted into a non selected slot cannot be mounted on the desktop V Details T Access priority The access priority among slots is assigned as 1 CF Micro Drive 2 Smart Media 3 Memory Stick Memory Stick PRO 4 SD MMC 5 xD Picture Card T Slot selection when power is turned on If cards are inserted in seve...

Page 25: ...gins copy This function sets a 1 5mm margin on all four sides when printing in order to make maximum use of the original image and copy paper NOTE Only Standard Copy can be used in draft copy mode Note 1 Actual is the state that Fit to page is not selected 2 Fit to page automatically sets the enlarge reduce scale so that the entire image fits into the printable area or the border free area when bo...

Page 26: ...e 1 4 3 Configuration for copying Note 1 Default is the state in which Fit to page is not selected When Fit to page is selected scan resolution will be optimized according to enlarge reduce scale 2 With Photo Paper composite black will be used in both B W and color mode 3 With Draft both real black and composite black will be used for black printing PEC technology will be used 4 PEC technology wil...

Page 27: ... 1 5 mm 1 mm Table 1 27 Copy printer RM LM TM BM 3 mm 0 12 3 mm 0 12 3 mm 0 12 3 mm 0 12 a a Copy Print area Copy paper Print direction Scan direction Right side of copy Right side of original Original face down Scan area Scan bed BM TM PL RM LM Top PW 2 1 OLM Top RW OTM RL Note 1 This indicates the top left corner of the original Normally this corner is aligned with the scan bed s top right corne...

Page 28: ...m 1 mm Table 1 29 Copy printer RO LO TO BO 2 5 mm 0 09 2 5 mm 0 09 3 mm 0 12 5 mm 0 2 a a Copy Print area Copy paper Print direction Scan direction Right side of original Original face down Scan area Scan bed BO TO PL Top PW 2 1 OLM Top RW OTM RL Note 1 This indicates the top left corner of the original Normally this corner is aligned with the scan bed s top right corner as the reference point 2 T...

Page 29: ...1 31 Copy printer RM LM TM BM 1 5 mm 0 06 1 5 mm 0 06 1 5 mm 0 06 1 5 mm 0 06 a a Copy Print area Copy paper Print direction Scan direction Right side of copy Right side of original Original face down Scan area Scan bed BM TM PL RM LM Top PW 2 1 OLM Top RW OTM RL Note 1 This indicates the top left corner of the original Normally this corner is aligned with the scan bed s top right corner as the re...

Page 30: ... CASIO s DSC thumbnail images SCENE Directories containing data for CASIO s DSC Best Shot function MSSONY Directories containing SONY s DSC e mail image data voice memos video files or non compressed images 1 5 1 4 Valid image size The maximum image size handled by this unit is V Horizontal 120 X 4600 pixels V Vertical 120 Y 4600 pixels 1 5 1 5 Maximum number of photo data files This unit can hand...

Page 31: ...or subsequent saving of data In such cases this unit performs the relevant ocessing based on the most recently modified date time data 5 1 10 Number of sheets which can be printed in total nting sum total number of sheets presupposes that it is possible to 999 sheets oreover the printing sum total number of sheets per sheet is possible to 99 sheets 1 5 2 Functions 1 5 2 1 List of functions The mem...

Page 32: ...ll be used for Stylus CX3500 CX3600 CX3650 CX4500 Letter size will be used for Stylus CX4600 2 A4 or 10cm x 15cm size will be used for Stylus CX3500 CX3600 CX3650 CX4500 3 Letter or 4 x 6 size will be used for Stylus CX4600 Table 1 33 Memory card printing mode Setting Memory card printing mode Description Option setting range etc Layout no menu Print from index sheet printing Print all images DPOF...

Page 33: ...ixed according to the paper type and it is not indicated on the sheet Refer to 1 5 4 Layout and Paper Type Paper Size p 36 Images are arranged in the Index sheet in ascending order of image file number Refer to 1 5 1 7 File sorting p 30 and 1 5 1 8 File sorting rules p 31 Index sheet will be printed from the last page in descending order The sheet containing first thumbnail comes top of printouts ...

Page 34: ...This is to prevent any shifting of the position marks while scanning Do not use paper that allows images to bleed through to the rear side This is to prevent empty bubbles from being filled in by bleed through T Set scan area and original Place the Index Sheet face down with its top edge aligned to the left edge of the scan bed and with the corner of the paper set to the original s top left positi...

Page 35: ...led excessively T Errors during scanning or printing of index sheets Stops scanning and returns to the menu screen if the card is removed while an index sheet is being scanned or printed Index sheet error No index sheet is displayed if the sheet cannot be scanned because it is dirty set backwards etc Index sheet error Incorrect marking is displayed if the image bubbles cannot be read because they ...

Page 36: ...e matched in length along one side and the photo is resized along the perpendicular side to fit the frame on that side Any part of the photo that does not fit within the photo frame is trimmed away not printed Figure 1 17 Trimming Function Table 1 36 Layout and Paper Type Paper Size Layout Paper type Paper size Description Border free Photo Paper A4 10cm x15cm 1 Letter 4 x 6 2 Prints with no margi...

Page 37: ...is then rotated 90 before being printed In Index nting mode the numbers are printed as they are shown below regardless of the ape of the photo data owever when the photo data has an equal number of pixels vertically and rizontally the photos are printed without rotation regardless of the layout ote the vertical photo data refers to when the photo data file itself is set for a vertical ortrait orie...

Page 38: ...B C D E F G H A4 1 210 00 297 00 215 08 305 04 2 54 2 54 2 96 5 08 cm x 15cm 1 101 60 152 40 106 68 160 53 2 54 2 54 2 96 5 08 Letter 2 215 90 8 50 279 40 11 00 220 98 8 70 287 53 11 32 2 54 0 10 2 54 0 10 2 96 0 12 5 08 0 20 4 x 6 2 101 60 4 00 152 40 6 00 106 68 4 20 160 53 6 32 2 54 0 10 2 54 0 10 2 96 0 12 5 08 0 20 Paper A C F E G H B D Printable area Table 1 38 1 up with borders unit mm inch...

Page 39: ...G H I J K L cm x 15cm 1 101 60 152 40 20 00 20 00 6 10 6 30 19 80 20 30 3 00 3 00 89 30 112 30 4 x 6 2 101 60 4 00 152 40 6 00 20 00 0 79 20 00 0 79 6 10 0 24 6 30 0 25 19 80 0 78 20 30 0 80 3 00 0 12 3 00 0 12 89 30 3 52 112 30 4 42 K A F E G H L B J J J J D I I I C Table 1 40 80 up unit mm inch Paper type A B C D E F G H I A4 1 210 00 297 00 20 00 20 00 2 00 5 00 18 00 62 00 106 00 Letter 2 215 ...

Page 40: ... color CMYK not black ink only te 1 PEC technology will be used for A4 or Letter size printing Table 1 41 Relation between Paper Type and Quality Paper type Print resolution H x V dpi Dot size MW High speed LUT Plain Paper 720 x 720 VSD3 On Off D1 Photo Paper A4 Letter 720 x 1440 VSD3 On On D2 1 Photo Paper smaller than A4 Letter 720 x 1440 VSD3 On On D3 Index sheet Plain Paper 360 x 720 VSD1 On O...

Page 41: ...e opy Button Make transition from Memory Card mode to Copy mode and sets number of copies aper Type Button Select paper type aper Size Button Select paper size t to Page Button Alternate zoom of Fit to page and default actual 100 W Start Button 2 Start monochrome copy olor Start Button Start card print or color copy op Button Stop job of copying or printing or sometimes work as shift button Table ...

Page 42: ...utton Fit to Page Button B W Start Button Color Start Button Stop Button Power LED Error LED Ink LED 7 seg LED Paper Type LED 1 2 Paper Size LED 1 2 Fit to Page LED Power Button Ink Button Memory Card Button Copy Button Paper Type Button Paper Size Button Fit to Page Button B W Start Button Color Start Button Stop Button Power LED Error LED Ink LED Memory Card LED 1 3 7 seg LED Paper Type LED 1 2 ...

Page 43: ...d light Print Index Sheet or Print All DPOF if DPOF file exists in the card Turn off both 7 seg LED and Fit to Page LED Select Plain Paper and Letter or A4 Change to next Memory card print function V Case T Print Index Sheet Change to Print From Index Sheet and change paper type and paper size to the one last set in Print From Index Sheet or Print All DPOF T Print From Index Sheet Change to Print ...

Page 44: ... Print From Index Sheet when Print Index Sheet finishes successfully without any error or STOP operation Invalid with no card in slots Move to memory card error status when incompatible memory card is inserted or no images found in the card Invalid while printing scanning cleaning head stopping printing or copying exchanging I C or in ink out error Load paper in paper out error or double feed erro...

Page 45: ... if it is right The LED blinks while memory access occurs to the memory card Also the Power LED blinks during the card recognition Return from the low power panel mode ard Ejection Turn off Card Access LED Stop print job while memory card print is in process and eject paper Clear memory card error if memory card is wrong Table 1 46 Low Power Panel Mode Action Function ransition to low ower mode Tu...

Page 46: ...rementally and cyclically 3 Press B W Start Switch to terminate 2nd parameter adjustment Just press that switch as well when the initial value is the most appropriate T Adjust 3rd parameter 1 3rd parameter is ready to adjust while Letter or A4 LED is ON 2 Select the most appropriate value regarding the printed pattern 3 by pressing Copy Switch as 1st 2nd parameters 3 Press B W Start Switch to term...

Page 47: ...tus Printer status Indicators Priority Power LED Error LED Ink LED Memory Card LED 7 seg LED Paper Type LED Paper Size LED Fit to Page LED Card Access LED 1 2 3 1 2 1 2 wer on ormal ready mode On 24 rd printing mode rint All DPOF On Off Selected type is On Selected size is On Off 23 rd printing mode dex Sheet scanning nting On Off Selected type is On Selected size is On Off rd printing mode rint i...

Page 48: ...ff Off Off pying Blink Off Off Off Number of copies remaining 2 Selected type is On Selected size is On On 1 12 rd printing DPOF Blink On Off Selected type is On Selected size is On Off rd printing Print All Blink On Off Selected type is On Selected size is On Off rd printing dex Sheet scanning nting Blink On Off Selected type is On Selected size is On Off rd printing rint index sheet Blink On Off...

Page 49: ...sm Blink Blink Blink Blink Blink Blink E blink Blink Blink Blink Blink Blink 3 tal error System Fast blink Fast blink Fast blink Fast blink Fast blink Fast blink Fast E blink Fast blink Fast blink Fast blink Fast blink Fast blink 2 wer off rocessing termination Fast blink Off Off Off Off Off Off Off Off Off Off Off 1 o Memory card Off emory card Processing On ading a memory card Blink 3 wer on Low...

Page 50: ...ne by a service person Fatal error Carriage control error 1 6 5 Memory Functions 1 6 5 1 Parameters that are retained while mode transition The following parameters are retained for each mode while the mode transition from Copy mode to Memory Card Print mode or vice versa V Paper Type and Paper Size are retained for each mode as default V Zoom is retained for Copy mode as default NOTE Paper Type a...

Page 51: ...ialized when turning the printer power on again within 10 seconds from last power off or printer recognized the INIT signal negative pulse of parallel interface When printer is initialized the following actions are performed a Cap the printer head b Eject a paper c Clears input data buffer d Clears print buffer e Sets default values Software initialization The ESC command also initialize the print...

Page 52: ...C H A P T E R OPERATINGPRINCIPLES ...

Page 53: ...CX3650 and is the same as its Printer Mechanism is printer consists of the Print Head Carriage Mechanism Paper Loading echanism Paper Feeding Mechanism Ink System ke the previous printers the Stylus CX3500 CX3600 CX3650 CX4500 CX4600 is uipped with two DC motors one for the Paper Loading Feeding Mechanism and the mp Mechanism with the CR Lock Mechanism and one for the CR Mechanism The SF Unit for ...

Page 54: ...ain Board Unit the Printer Mechanism with new one Note there are no resistor arrays to determine the Head ID on the Main Board And then based on the stored Head ID into the EEPROM the Main Board generates appropriate PZT drive voltage Following explains the basic components for the Print Head V PZT PZT is an abbreviation of Piezo Electric Element Based on the drive waveform generated on the Main B...

Page 55: ...e data once by 1 byte unit Based on the drive waveform common voltage generated on the Main Board the PZT selected by the nozzle selector IC pushes the top of the ink cavity By this operation the ink stored in the ink cavity is ejected from nozzles refer to Figure 2 4 p 55 Ejecting state Figure 2 4 Print Head printing process 2 2 2 2 Printing Method The dot printing systems of CX3500 CX3600 CX3650...

Page 56: ...ng to the variations individual differences measured in this sequence the voltage is corrected to make the drive current value constant without an individual difference V CR measurement sequence To set the appropriate drive current value according to the variation of the CR mechanical load the mechanical load is measured in a CR measurement sequence and saved into the EEPROM in a power on or I C c...

Page 57: ...he right end plane area without the absorber of the Front Paper Guide every time power is switched on and the measurement values are saved into the EEPROM as threshold values T Threshold value detection voltage Paper present T Threshold value detection voltage Paper absent The following sequences are performed V Paper Left Right Edge Detection Control Before start of printing immediately after the...

Page 58: ...show you the order of transmission path Figure 2 6 Paper loading feeding mechanism Table 2 2 PF Motor specifications Item Description Motor type DC motor with brushes Drive voltage 42V DC 5 voltage applied to driver Armature resistance 27 5 Ω 10 per phase at 25 degrees Inductance 21 4mH 25 1KH 1Vrms Driving method PWM constant current chopping Driver IC A6627 Table 2 3 ASF unit function PF Motor r...

Page 59: ...ome position When the Change Lever is set on the Clutch mechanism with the counterclockwise rotation of the PF Motor pinion gear the ASF home position is detected by this lever for the paper loading operation In this time the printer cannot load a paper from ASF Unit because the drive of the PF Motor is not transmitted to the LD Roller Shaft 2 Paper loading function When the Change Lever is releas...

Page 60: ...neously by the protrusion on the backside of the Carriage Unit to change over from the ASF home position detection function to the paper loading function surely Step 1 ASF Home position Step 2 Hopper Paper Back Lever condition LD Roller Shaft Paper Back Lever Torsion spring 6 45 LD Roller Gear rotation direction Right side view Clutch lever Clutch lock tooth PF Motor drive transmission path for AS...

Page 61: ...tion the Clutch lever is locked with the Change Lever again In this time the drive of the PF Motor is interrupted and the drive is transmitted only to the PF Roller side for the paper feeding sequence ASF Frame LD Roller Shaft Step 3 Step 4 Hopper Paper Back Lever condition Gear rotation direction Right side view Hopper Paper Back Lever condition Gear rotation direction Right side view PF Motor dr...

Page 62: ...ollowing figure shows you the transmission path for the PF Roller the Paper Guide Roller and the EJ Roller the Star Wheel The top of a paper is loaded to the PF Roller from the ASF Unit in the paper loading sequence And then when the PF Motor pinion gear rotates CW direction left side view a paper is fed by the PF Roller the Paper Guide Roller and the EJ Roller the Star Wheel in the printing opera...

Page 63: ... ink inside the Cap is ejected while the Carriage Unit is in the further right side than the CL position the ink is not absorbed from the Ink Cartridge or the ink cavity The following shows you the Carriage Unit position for each condition easily But on the valveless cap system the above 2 operation is done outside the capping position The Carriage Unit moves outside the CR home position and the p...

Page 64: ...he left side the hook of the Carriage unit hits to the Slider lock lever In this time the Slider lock lever is released and the Cap slider returns to the bottom position completely The broken line is the position of the Carriage unit the Slider lock lever just before being released When the Carriage Unit moves to the eft side from the Wiper setting position the Cap Unit is pulled back by the tensi...

Page 65: ...s ejected to the Waste Ink Pad from the Cap when the Ink Tube is pressed by a roller in the Pump Unit Following figure shows you the overview of the Pump Unit mechanism operation Note The PF Motor rotational direction seen from the right side of the printer Figure 2 11 Pump mechanism Figure 2 12 PF Motor drive transmission path to the Pump Unit Table 2 5 PF Motor rotational direction Ink system me...

Page 66: ...X4500 CX4600 If the power is turned off during the Initial Ink Charge the CL3 will be performed at next power on timing V Manual Cleaning The Stylus CX3500 CX3600 CX3650 CX4500 CX4600 provides three types of manual cleaning to clean air bubbles clogged ink with viscosity or foreign substances The manual CL can be performed by the Control Panel Operation the Printer Driver Utility and the Adjustmen...

Page 67: ...e timer command is generated based on the PC s timer and it consists of year month date hour minute and second As soon as the printer receives the timer command from the Printer Driver the printer stores its command in address 06 H and 07 H in the EEPROM Then it is compared with the latest CL time which is stored in address 04 H and 05 H in the EEPROM And In case that the timer cleaning period is ...

Page 68: ...s Array and converts it to digital information using the linear CCD Rod Lens Array Many rod shaped lenses are arranged in parallel and the upright multiple images of each lens is overlapped to form a single continuous image Compared to a regular lens this has the special ability to reduce the distances between images It can project at 1 to 1 size for imaging a linear CCD with a width identical to ...

Page 69: ...ions for the stepping motor that controls the anner Carriage Mechanism Drive of the Scanner Motor is transferred to the Scanner Carriage Unit by the Scanner Timing Belt The Scanner Carriage Unit slides in the secondary scanning direction The Scanner Motor uses a stepping motor and drives using open loop control When the HP detection flag of the Scanner Carriage Unit disrupts the signal of the Scan...

Page 70: ... CX4600 C571 Main Board Power Supply Board C571 PSB PSE Board OTE CPU and ASIC is integrated as one chip IC8 on the Main Board is section provides operating principles of C577 Main Board C571 Main Board and 17 PSB PSE Board Refer to Figure 2 17 p 70 for the major connection of the each ards and their roles Figure 2 17 Electric circuit C577 C571 Main Board C571 PSB PSE Board Sensors Head Driver Boa...

Page 71: ...t from AC inlet first goes through filter circuit that removes high quency components and is then converted to DC voltage via the rectifier circuit and e smoothing circuit DC voltage is then lead to the switching circuit and FET Q1 eforms the switching operation By the switching operation of the primary circuit 2VDC is generated and stabilized at the secondary circuit 2 4 1 1 C571 PSB PSE Board TB...

Page 72: ...nd it is then used as drive voltage for many elements In addition when SPC shifts to low power mode the 3 3V that was stepped down by the Regulator IC10 is stepped down to 1 5V by the Combination Motor Driver IC9 and elements that had been driven by 3 3V are driven by 1 5V for suppression of power consumption 2 4 2 1 Main Elements Table 2 9 p 72 shows the function of the each main elements on C571...

Page 73: ... 1 IC8 Data Address SDRAM IC6 Flash ROM IC5 Card ASIC IC13 Card Slot CN14 Card Slot CN15 RTC IC7 CN11 CIS Unit AD Converter IC12 CN12 C571 Panel Board CN13 Scanner HP Sensor USB CN1 C571 PS Board Motor Driver IC9 CN8 CN9 CN10 CR Motor PF Motor Scanner P1 PF Encoder Sensor PE Sensor PG Sensor CN3 CN4 Head Driver IC11 Q9 Q10 CN5 CN6 Print Head CN7 CR Encoder Sensor PW Sensor CSIC Board ...

Page 74: ...iver IC11 The addresses for the written data are determined by DATA0 DATA9 signals Then the necessary data is selected from the address and appropriate basic drive waveform is generated Generated basic drive waveform is transferred to nozzle selector IC on the Print Head driver board through the transistor Q9 and Q10 and applied to the nozzle PZT specified by nozzle selector IC Nozzle selector cir...

Page 75: ...product uses M type stepping motor and performs constant current bi polar drive e Motor Driver IC IC9 forms the motor drive waveform based on the signal output m the CPU IC8 controlling the Scanner Motor hen no data has been received for 5 minutes the CPU sets the Motor Driver current lue to 0 turning off the Motor Driver in order to conserve electricity Figure 2 20 Motor Driver Circuit Block Diag...

Page 76: ...IC7 and if an abnormal voltage is detected a reset signal for the CPU is output from the EXO port of IC7 EPROM Control Circuit hen the printer power is turned off the following information is stored in EEPROM C7 which is nonvolatile memory And when the printer power is on CPU IC8 ads the information from EEPROM ormation stored in EEPROM is listed below T Various ink counter I C consumption counter...

Page 77: ...es of the paper being fed T Paper absent A low signal is output to the CPU T Paper present A high signal output to the CPU CR Encoder Sensor The sensor is composed of a transmissive photosensor mounted to the back of the carriage and a linear scale mounted in the CR scan direction Minimum resolution of 1 180 inch is provided and output to the CPU is a high signal for the black slits on the linear ...

Page 78: ...Sensor CN7 CR Encroacher Sensor PW Sensor CSIC CVDD CO CCLK CDIO CXRST AN20 EA_CR EB_CR EA_PF EB_PF A12 A10 B12 B11 A11 B5 B10 A9 A16 B16 CPU IC8 PF Encoder P1 PE PG SCNHP AN1 D5 C5 F20 A5 5 1 6 2 3 13 10 15 11 9 CVDD COI CSCK CSDA CRST PW ENDD LEDON ENCA ENCB PEV GND PE 3 2 1 1 2 3 2 1 10 CN5 THM CN4 PG Sensor CN3 PE Sensor VOA VOB VCC GND VOA VOB VCC GND A A 3 3V_SN 3 3V 3 3V 3 3V 3 3V 3 3V 3 3V...

Page 79: ...C H A P T E R TROUBLESHOOTING ...

Page 80: ...LED indications STM3 messages and fault occurrence causes at occurrence of the following errors during any sequence operation e g power on sequence paper feeding loading sequence ink sucking sequence NOTE The explanations for STM3 of the Stylus CX3500 CX3600 CX3650 are the same as the Stylus CX4500 CX4600 completely except the followings 1 SPC name SPC Scanner Printer Copier 2 Figure of the SPC 3 ...

Page 81: ...or is indicated on the STM3 you can continue the printing until I C becomes Ink Out condition However the Head Cleaning operation cannot be done so that the remaining ink is low condition This error is generated by PG large condition and is detected at pressing of BW Color Start Switch when about to use stand alone printing The PG error is not generated when printing from a PC This error is detect...

Page 82: ...ed when Index Sheet placement method is opposite There is no Index Sheet Index Sheet cannot be recognized This error is detected at pressing of Color Start Switch when a result for access to a memory card to be printed is outside the format of supported memory cards or when image data is not found This does not include situations when there is no memory card This error is detected at resending of ...

Page 83: ...unt of the ink is remaining in the I C even if the Ink Out error is detected This is to prevent the Print Head nozzle from the printing operation without firing the ink This error is detected when data from CSIC cannot be read normally or when data cannot be written to CSIC This error is detected when An unsupported ink cartridge has been installed An ink cartridge with a different destination has...

Page 84: ...us monitor 3 message ault Occurrence Cause This error is detected when the PE Sensor cannot properly detect the paper bottom edge during feeding of paper This error is detected when the Waste Ink Counter exceeds the preset counter value This error is detected when it is determined that the printer cannot operate properly CR error PF error etc This error is detected when RAM is abnormal System is o...

Page 85: ... AND ASSEMBLY The lowing tables describe the error check points Table 3 4 Check point for the communication error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit part name Check point Remedy Power on Anywhere When turning on the power the SPC does not operate at all Panel Unit 1 Check if the Panel FFC is connected to the CN1 on the Panel Board 1 Connec...

Page 86: ...y But when any printer job is sent to the SPC a communication error is indicated with STM3 USB Cable 1 Check if the USB Cable is connected between the SPC and the PC 1 Connect the USB Cable to the SPC and the PC Main Board Unit 1 Check if an incorrect model name is not stored into the address of the EEPROM on the Main Board 1 Use the Adjustment Program to write the correct value to the EEPROM addr...

Page 87: ...in Board 1 Check if an incorrect data is not stored into the address of the EEPROM on the Main Board 1 Set the proper destination by using Adjustment Program Power on Anywhere The SPC does not perform the ink replacement CL and an error is indicated with LEDs and STM3 Ink Cartridge 1 Check if the Ink Cartridge can be used by installing it to other SPC 1 Replace the Ink Cartridge with a brand new o...

Page 88: ... Replace the PG Sensor with a new one Main Board 1 Check if the Main Board is not damaged 1 Replace the Main Board with a new one Torsion Spring 19 01 PG Sensor Table 3 7 Check point for the Index Sheet error incorrect card according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit part name Check point Remedy Operation This error is generated when attempting to ...

Page 89: ...ver over mark Table 3 9 Check point for the Index Sheet error No index sheet according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit part name Check point Remedy Operation This error is generated when attempting to print from Index Sheet Index Sheet 1 Check if the Index Sheet is set in the wrong way 1 Set the Index Sheet correctly 2 Check if the Index Sheet st...

Page 90: ...y Card slot pins on the Main Board is not bended 1 Change the Main Board Unit with a new one Table 3 11 Check point for the Double feed error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit part name Check point Remedy Operation After both surfaces were printed the paper was ejected but an error is displayed ASF Unit 1 Check if the Extension Spring Ret...

Page 91: ...d the paper from the Printer driver The micro pearl on the LD Roller surface is removed To remove severe smear staple a cloth moistened with alcohol to a post card and clean the roller in the same manner If the problem is not solved replace the Holder shaft unit with new one Operation The Hopper does not operate during the paper loading sequence although the LD Roller rotates to load paper from th...

Page 92: ...ck if the Clutch does not come off from the dowel of the LD Roller Shaft 2 Reassemble the round portion of the Clutch on the dowel of the LD Roller Shaft 3 Check if the Clutch tooth is not damaged 3 Replace the Holder Shaft Unit with a new one 4 Check if the Clutch is not damaged 4 Replace the Holder Shaft Unit with a new one Table 3 12 Check point for the paper out error according to each phenome...

Page 93: ...stem Unit with a new one Operation The LD Roller is not set to the ASF home position and paper is always loaded from the ASF Unit during the paper loading sequence Ink System Unit 1 Check if the tip of the Change Lever is not damaged 1 Replace the Ink System Unit with a new one Table 3 12 Check point for the paper out error according to each phenomenon Occurrence timing CR position Detailed phenom...

Page 94: ...Ink Cartridge 1 Check if Ink Cartridge is properly installed 1 Install the Ink Cartridge properly 2 Check if the Memory Chip is not disconnected or not chipped 2 Replace the Ink Cartridge with a new one CSIC Board 1 Check if the Head FFC is connected to connector on the CSIC Board 1 Connect the Head FFC to connector on the CSIC Board 2 Check if the CSIC Board is not damaged 2 Replace the Carriage ...

Page 95: ...out loading paper in the paper loading sequence ASF Unit 1 Check if the ASF Unit is properly installed 1 Install the ASF Unit properly 2 Check if the Paper Back Lever operates correctly in the paper loading sequence 2 Set the Torsion Spring 6 45 between the ASF Frame and the Paper Back Lever Holder Shaft Unit 1 Check if the Torsion Spring 0 22 is properly installed 1 Set the Torsion Spring 0 22 be...

Page 96: ... leading edge of paper does not go through between the EJ Roller Unit and the Star Wheel EJ Frame Unit 1 Check if the EJ Frame Unit is correctly assembled 1 Reassemble the EJ Frame Unit correctly 2 Check if the EJ Roller Unit is correctly assembled 2 Reassemble the EJ Roller Unit correctly The Carriage Unit can move to home position even if the Torsion Spring 0 22 comes off However the PE Sensor L...

Page 97: ...e Paper Guide Upper Unit is correctly assembled 1 Reassemble the Paper Guide Upper Unit to the Main Frame correctly The Carriage Unit can move to home position even if the Torsion Spring 0 22 comes off However the PE Sensor Lever keeps the high signal condition in the next operation Therefore the paper jam error is detected In case that the paper jam error occurs in each operation the jammed paper...

Page 98: ...nitialize when the power is turned on Scanner Motor 1 Check if the Scanner Motor Connector Cable is connected to CN10 on the Main Board 1 Connect the Scanner Motor Connector Cable to CN10 on the Main Board 2 Check if the coil resistance of the Scanner Motor is about 37Ω by using the tester refer to Table 3 1 2 Replace the Scanner Motor with a new one 3 Check if the Scanner Motor Connector Cable is...

Page 99: ...Scanner HP Sensor with a new one 3 Check if the Scanner HP Sensor is not damaged 3 Replace the Scanner HP Sensor with a new one Scanner Carriage FFC 1 Check if the Scanner Carriage FFC is connected to CN11 on the Main Board 1 Connect the Scanner Carriage FFC to CN11 on the Main Board 2 Check if the Scanner Carriage FFC is not damaged 2 Replace the Scanner Carriage FFC with a new one Table 3 15 Che...

Page 100: ...able is not damaged 2 Replace the CR Motor with a new one 3 Check if the CR Motor operates 3 Replace the CR Motor with a new one When turning on the power the PF Motor does not operate at all PF Motor 1 Check if the PF Motor Connector Cable is connected to CN9 on the Main Board 1 Connect the PF Motor Connector Cable to CN9 on the Main Board 2 Check if the PF Motor Connector Cable is not damaged 2 ...

Page 101: ...ck if the PF Motor operates 3 Replace the PF Motor with a new one Ink System Unit 1 Check if the Compression Spring 2 36 does not come off in the Change Lever 1 Replace the Ink System Unit with a new one Power on Anywhere The Carriage Unit collides with the Guide Upper Unit when power is turned on Paper Guide Upper Unit 1 Check if the Paper Guide Upper Unit is correctly assembled 1 Reassemble the ...

Page 102: ...Scale is not damaged or contaminated 2 Replace the CR Scale with a new one or clean it completely CR Encoder Board 1 Check if the Encoder FFC is connected to the CR Encoder Board 1 Connect the Encoder FFC to the CR Encoder Board 2 Check if the Encoder FFC is not damaged 2 Replace the Encoder FFC with a new one 3 Check if the CR Encoder Board is not damaged 3 Replace the CR Encoder Board with a new...

Page 103: ... it with grease G 26 Grease Refer to Chapter 6 MAINTENANCE 2 Check if the Scanner Carriage Shaft is set correctly 2 Reassemble the Scanner Carriage Shaft to the Scanner Carriage Unit Operation Anywhere The paper feeding sequence is performed without loading a paper in the paper loading sequence Holder Shaft Unit 1 Check if the PE Sensor Connector Cable is connected to CN3 on the Main Board 1 Conne...

Page 104: ...nt Frame 1 Check if the Slider Lock Lever is correctly released by the CR movement 1 Replace the Front Frame with a new one Main Frame 1 Check if the Slider Lock Lever is correctly released by the CR movement 1 Replace the Printer Mechanism with a new one Table 3 15 Check point for the Fatal error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit part na...

Page 105: ...ing CR position Detailed phenomenon Defective unit part name Check point Remedy Operation The LEDs and STM3 are not indicating error conditions But multiple sheets of paper are always loaded from the ASF Unit ASF Unit 1 Check if the Extension Spring Retard operates correctly in the paper loading sequence 1 Set the Extension Spring Retard between the Retard Roller Unit and the ASF Frame 2 Check if ...

Page 106: ...not bent up 1 Replace the EJ Frame Unit with a new one The Carriage Unit collides to the Paper Guide Upper Unit during each operation Paper Guide Upper Unit 1 Check if the Paper Guide Upper Unit is attached securely check if it interferes with the Carriage Unit 1 Reassemble the Paper Guide Upper to the Main Frame Table 3 18 Check point for poor scanned image quality Scanned image Quality State Det...

Page 107: ...ly mounted on the Cap Unit 2 Replace the Ink System Unit with a new one Ink is ejected to the Cap from the Print Head but the SPC does not recover from the error after cleaning or ink change Print Head 1 Check if it returns to normal by performing CL operation or replacing the Ink Cartridge 1 Perform CL operation and the Ink Cartridge replacement specified times If it doesn t work change the Print...

Page 108: ... Head and the Main Board Connectors 2 Check if the Head FFC is not damaged 2 Replace the Head FFC with a new one Print Head 1 Check if it returns to normal by performing CL operation or replacing the Ink Cartridge 1 Perform CL operation and the Ink Cartridge replacement specified times If it doesn t work change the Print Head with a new one Main Board Unit 1 Check if the Main Board is not damaged ...

Page 109: ...Guide Shaft is properly secured to Main Frame by the CR Guide Shaft Torsion Spring and the CR Guide Shaft Pressing Spring 2 Reassemble the Carriage Guide Shaft correctly 3 Check if the grease is enough on the surface of the Carriage Guide Shaft 3 After wiping the grease on the Carriage Guide Shaft and the Carriage with a dry soft cloth coat it with grease KEN Grease Refer to Chapter 6 MAINTENANCE ...

Page 110: ...ace of the PF Roller Unit 1 Clean the surface of the PF Roller Unit carefully with the soft cloth 2 Check if the PF Roller Unit is not damaged 2 Replace the PF Roller Unit with a new one The Star wheel mark against the CR movement direction EJ Frame Unit 1 Check if the Star Wheel Holder does not come off 1 Reassemble the Star Wheel Holder correctly 2 Check if the surface of the EJ Frame Unit is fl...

Page 111: ...or If the problem is not solved replace the Holder Shaft Unit with a new one Ink stain of paper Ink stain occurs at the back top end or bottom end of the print paper Paper Guide Front Unit 1 Check if the Paper Guide Front Unit does not have the ink stain 1 Clean the Paper Guide Front Unit with a soft cloth 2 Check if heaps of ink are not formed on Porous Pad Paper Guide Front 2 Replace the Paper G...

Page 112: ...ith a soft cloth Paper Guide Upper Unit 1 Check if the Paper Guide Upper Unit does not have the ink stain 1 Clean the Paper Guide Upper Unit with a soft cloth EJ Frame Unit 1 Check if the Star Wheel Rollers does not have the ink stain 1 Clean the Star Wheel Rollers with a soft cloth Table 3 19 Check point for the poor printing quality Print Quality State Detailed phenomenon Defective unit part nam...

Page 113: ...C H A P T E R DISASSEMBLYANDASSEMBLY ...

Page 114: ...anual T Wear protective goggles to protect your eyes from ink If ink gets in your eye flush the eye with fresh water and see a doctor immediately T Always wear gloves for disassembly and reassembly to avoid iujury from sharp metal edges T To protect sensitive microprocessors and circuitry use static discharge equipment such as anti static wrist straps when accessing internal components T Never tou...

Page 115: ... to avoid damaging of the printer te Available in the market Table 4 1 Tools Name Supplier Parts No hillips Screw Driver No 1 EPSON 1080530 hillips Screw Driver No 2 EPSON 1080532 andard Screwdriver EPSON 1080527 RECISION SCREW DRIVER 1 EPSON 1080525 weezer EPSON 1080561 eedle nose pliers EPSON 1080564 cetate Tape EPSON 1003963 ...

Page 116: ...ce at paper route VOK VNG anner unit Mechanism Glass surface is not dirty VOK VNG Alien substance is not mixed in the CR movement area VOK VNG CR mechanism CR smoothly operates VOK VNG CR operates together with scanner unit VOK VNG CR makes abnormal sound during its operation VOK VNG LED LED normally turns on and white reflection test is done near home position VOK VNG On line test On line test Op...

Page 117: ...eference To ensure the assembled accuracy you have to control the assembled standard position of main frame against X Y Z axis direction X axis direction Make sure that main frame is correctly placed on the groove of Housing Lower Make sure that there is no gap between Main Frame and Housing Lower Y axis direction Make sure that main frame is correctly placed on the groove of Housing Lower Make su...

Page 118: ...Carriage Unit p 149 4 3 20 EJ Frame Unit p 154 4 3 22 Paper Guide Front Unit p 157 4 3 23 PG Sensor p 158 4 3 24 PF Roller Unit p 159 4 3 19 Front Frame p 153 4 3 14 CR Guide Frame p 146 4 3 12 ASF Unit p 141 4 3 13 Holder Shaft Unit p 143 4 3 9 PS Board Unit p 133 4 3 10 Waste Ink Pads p 134 4 3 16 PF Motor p 148 4 3 18 Paper Guide Upper Unit p 152 4 3 3 Stacker Assy p 120 4 3 7 Print Head p 128 ...

Page 119: ...ing Document Cover None V Removal procedure 1 Open Document Cover and remove it by pulling out upward T Document Cover Mat Removal 1 Remove Document Cover Mat secured to Document Cover with the double sided tapes x2 T ASF Cover Removal 1 Release the dowels x2 for securing ASF Cover and then remove it from Document Cover Document Cover Step 1 1 Step 1 2 Document Cover Mat Double side tapes ASF Cove...

Page 120: ...ort Assy and then remove Paper Support Assy from ASF Assy 4 3 3 Stacker Assy V External View Figure 4 4 Stacker Assy Removal V Part Unit that should be removed before removing Stacker Assy None V Removal procedure 1 Open Stacker Assy 2 Release the dowel x1 for securing Stacker Assy by using a precision screwdriver and then remove Stacker Assy ASF Assy Paper Support Assy Dowel During reassembly ins...

Page 121: ...r Unit 5 Open Scanner Unit and then remove it by pulling out upward USB Cover 2 1 CN10 CN13 CN11 Main Board FFC Shield Plate C B S 3x6 F Zn 7 1kgfcm Rib FFC Main Board Unit Double side tapes Step 5 1 Step 5 2 C B P 3x12 F Zn 4 1kgfcm Dowel C B P 3x12 F Zn 4 1kgfcm Scanner Unit Housing Upper C A U T I O N T Do not damage Scanner Carriage FFC when removing installing the screw T The Scanner Carriage...

Page 122: ... Upper 3 Release the ribs x3 for securing Scanner Housing Upper by using a screwdriver and then remove Scanner Housing Upper by lifting upward Ribs Scanner Housing Upper Document Glass Hinge R C B P 3x10 F Ni 7 1kgfcm Hook C B P 3x10 F Zn 5 1kgfcm C A U T I O N Perform the following steps in a location free of dirt and dust A clean room or clean bench is preferred C A U T I O N Do not damage the D...

Page 123: ...lder 3 Disconnect Scanner Carriage FFC from Scanner Carriage Unit and then remove Scanner Carriage Unit with Timing Belt Driven Holder 1 3 Scanner Carriage Unit Combination Gear 22 8 7 762 2 Scanner Timing Belt cannerCarriage Shaft Rib Double side tape Connector C A U T I O N Do not touch Rod Lens Array when removing Scanner Carriage Unit Figure 4 9 Handling of Scanner Carriage Unit C A U T I O N ...

Page 124: ... 7 Remove Timing Belt from Scanner Carriage Unit Belt Clamp Timing Belt Hook Hook Scanner CR Holder CIS Spring CIS Spring Shafts CIS Unit Leg Dowel Bottom side Install CIS Spring by fastening the leg of CIS Spring to the dowel x1 of Scanner CR Holder Install the location on Timing Belt having the teeth on both sides into Scanner Carriage Unit Figure 4 11 Installation of Timing Belt A D J U S T M E...

Page 125: ...nector Cable and Scanner HP Sensor Connector Cable from the hook of Scanner Housing Lower while holding Scanner Carriage Shaft 7 Remove the screws x2 for securing Scanner Motor Unit and then remove Scanner Motor Unit 8 Remove Driven Holder Spring from Scanner Housing Lower by using a tweezers 1 3 Driven Holder Combination Gear 22 8 7 762 2 Scanner Timing Belt Hinge L Scanner Motor Connector Cable ...

Page 126: ...emove Panel Board 6 Remove FFC from connector CN1 of Panel Board 7 Remove S Buttons x4 Copy Button and Power Button from Panel Housing Stylus CX4500 CX4600 equipped with 5 S Buttons Panel FFC CN12 Hooks Notches Panel Sheet anel Unit Screwdriver insertion position 1 2 Panel Board C B S 3x6 F Zn 7 1kgfcm CN1 Panel FFC Power Button Copy Button S Buttons Hooks Dowels C A U T I O N When peeling off Pan...

Page 127: ...ove the screws x6 securing Housing Upper 2 Release the hooks x2 for securing Housing Upper by using a common screwdriver and then remove by lifting upward 1 6 S Lock C B P 3x10 F Zn 4 1kgfcm 2 S Lock C B P 3x10 F Zn 4 1kgfcm 3 4 5 Hooks Dowels C B P 3x10 F Zn 4 1kgfcm C B S 3x6 F Zn 7 1kgfcm Dowels C H E C K P O I N T T S Locks x2 are fastened with the screws 1 each T When removing S Locks x2 alig...

Page 128: ...n slide Carriage Unit center of printer 2 Remove all Ink Cartridges from Carriage Unit 3 Remove Head Cable Cover downward while releasing the lower tab x1 of Head Cable Cover by using a precision screwdriver 4 Release the hook x1 for securing Sub FFC Guide by using a precision screwdriver and then remove Sub FFC Guide Carriage Unit Carriage Lock Sub FFC Guide Hook Hooks Ribs Tab Head Cable Cover C...

Page 129: ... A U T I O N Use caution not to touch or damage the nozzles or the ink supply needles of Print Head T Align the positioning holes x2 of Print Head with the dowels x2 of Carriage Unit T Tighten the screws in order shown by figure Insert Head FFC firmly into the connector of Print Head A D J U S T M E N T R E Q U I R E D When having removed or replaced Print Head implement the adjustment in the foll...

Page 130: ... System Unit side by using both hands 3 Release Carriage Lock by using a common screwdriver and then move Carriage Unit to center of printer Rear Cover C B P 3x10 F Zn 4 1kgfcm Housing Lower Hooks Carriage Unit Carriage Lock Waste Ink Tube Tube Clamp Eject Ink Joint Green line Hook Align the notches x2 of Housing Lower with the hooks x2 of Rear Cover C A U T I O N T The Waste Ink Tube may break wh...

Page 131: ...ng Position T Tighten the screws in order shown by figure T Align the positioning hole x1 of Printer Mechanism with the dowel x1 of Housing Lower C A U T I O N Hold the designated position and lift Printer Mechanism upward when performing the following step in order to prevent warping of Main Frame W A R N I N G When installing Printer Mechanism into Housing Lower insert Waste Ink Tube into Eject ...

Page 132: ...that there is no gap T Y axis direction Confirm that Printer Mechanism is properly placed in channel of Housing Lower and that there is no gap T Z axis direction Align positioning hole x1 of Printer Mechanism with dowel x1 of Housing Lower and confirm that there is no gap Assembled standard position of Printer Mechanism J U S T M E N T E Q U I R E D When having replaced Printer Mechanism implement...

Page 133: ...emove the screw x1 for securing PS Board Unit and then remove PS Board Unit Acetate tapes C B P 3x10 F Zn 4 1kgfcm Ferrite Core and Cavity Ribs PS Board Unit 40 2mm Blue line T Set Ferrite Core into cavity of Housing Lower T Place PS Connector Cable between the ribs of Housing Lower T Leave PS Connector Cable projecting 40 2mm from the edge of Housing Lower T Face the blue line of PS Connector Cab...

Page 134: ...k Tube along with Tube Clamp Eject Ink Joint from the channel of Housing Lower 3 Remove 14 Waste Ink Pads from Housing Lower Ribs Dowels PG Lever Mounting Plate PG Lever TorsionSpring 19 01 Left side C B P 3x8 F Zn 4 1kgfcm Dowels Waste Ink Tube and Channel Tube Clamp Eject Ink Joint Align the positioning holes x2 of PG Lever Mounting Plate with the dowels x2 of Housing Lower Set the leading page ...

Page 135: ...installation holes of PG Lever and PG Lever Mounting Plate and then remove PG Lever and PG Lever Mounting Plate T Foots Removal 1 Remove Foots x6 from bottom of Housing Lower and separate from Housing Lower Hooks Compression Spring 5 1 Right side Shaft and Channel Stacker Lock Right side PG Lever Torsion Spring 19 01 Hooks Installation Holes Foots T Pass the shaft of Stacker Lock through the chann...

Page 136: ...e following cable connectors and FFC from the connectors of Main Board CN3 PE Sensor Connector Cable CN4 PG Sensor Connector Cable CN5 Head FFC CN6 Head FFC CN7 Head FFC CN8 PF Motor Connector Cable CN9 CR Motor Connector Cable 5 Remove the screws x3 for securing Main Board Unit and then remove Main Board Unit from Printer Mechanism Head FFC Acetate tape PG Sensor Connector Cable Main Board Unit A...

Page 137: ... Spacer PF Scale Spacer is not applied to Main Board Unit for service part T Place spacer between Shield Board and Main Board T If PF Scale is off to the left remove the spacer T If PF Scale is off to the right add an additional spacer Total of 2 spacers A D J U S T M E N T R E Q U I R E D When having replaced Main Board Unit implement the adjustment in the following order Refer to Chapter 5 ADJUS...

Page 138: ...ectors and FFC from the connectors of Main Board CN3 PE Sensor Connector Cable CN4 PG Sensor Connector Cable CN5 Head FFC CN6 Head FFC CN7 Head FFC CN8 PF Motor Connector Cable CN9 CR Motor Connector Cable 5 Remove the screws x3 for securing Main Board Unit and then remove Main Board Unit from Printer Mechanism PG Sensor Connector Cable Main Board Unit Head FFC Acetate tape Acetate tape PE Sensor ...

Page 139: ...Spring 8 Release the dowel x1 of Card Slot Cover from Card Slot Housing and then remove Card Slot Cover Card Slot Unit C B S 3x6 F Zn 7 1kgfcm 1 2 Card Slot Cover Spring Hook Leg Card Slot Housing Card Slot Cover Shaft Dowel Installation of Card Slot Cover Spring Dowels Positioning Holes T Align the positioning holes x2 of Main Board Unit with the dowels x2 of Card Slot Housing T Tighten the screw...

Page 140: ... Spacer PF Scale Spacer is not applied to Main Board Unit for service part T Place spacer between Shield Board and Main Board T If PF Scale is off to the left remove the spacer T If PF Scale is off to the right add an additional spacer Total of 2 spacers A D J U S T M E N T R E Q U I R E D When having replaced Main Board Unit implement the adjustment in the following order Refer to Chapter 5 ADJUS...

Page 141: ...nnector Cable from hooks x3 of ASF Unit and Main Board Unit 2 Remove Ferrite Core of CR PF Motor Connector Cable from slot of ASF Unit 3 Remove the screws x5 for securing ASF Unit and then remove ASF Unit from Printer Mechanism Ferrite core CR Motor and Slot Ferrite core PF Motor and Slot 1 4 5 2 3 ASF Unit C B S 3x6 F Zn 7 1kgfcm C B S P2 3x6 F Zn 7 1kgfcm C B P 3x8 F Zn 4 1kgfcm Shaft Ink System...

Page 142: ...ion Spring 5 58 to into the ribs x2 of ASF Frame and the rib x1 of Hopper C A U T I O N Do not touch Retard Roller and Hopper Pad T Fasten L shape leg of Torsion Spring 6 45 to the shaft of Paper Back Lever and then fasten short leg to the channel of ASF Unit T Confirm that Paper Back Lever operates smoothly A D J U S T M E N T R E Q U I R E D After changing the ASF Unit for a new one always apply...

Page 143: ...pull the bottom of the unit toward the backside of the printer Holder Shaft Unit LD Roller CN3 PE Sensor Connector Cable Main Frame Main Board Unit Acetate tape C B S 3x6 F Zn 7 1kgfcm Front side Hooks Ribs 1 1 Dowel Pump Frame Spur Gear 36 8 Combination Gear 27 2 19 2 Paper Guide Rear PE Sensor Lever and Notch Hook Use acetate tape to attach PF Sensor Connector Cable to printed line position on M...

Page 144: ...and remove Clutch from LD Roller Shaft Spur Gear 36 8 Clutch Extension Spring 0 143 Hooks Dowels LD Roller Shaft Holder Shaft Torsion Spring 137 7 Cam Paper Block Dowels Shafts Dowel O K N G Align notches x2 of Paper Block with shafts x2 of Holder Shaft T Use leg of Torsion Spring 137 7 to press cam of LD Roller Shaft T Align positioning hole x2 of Holder Shaft with dowel x2 of LD Roller Shaft Con...

Page 145: ... for securing PE sensor and then remove PE sensor from Holder Shaft PE Sensor Lever Shaft Shaft 1 2 Straight Leg L Shape Leg TorsionSpring 0 22 PE Sensor Connector Cable Channel PE Sensor Hook T Fasten L shaped leg of Torsion Spring 0 22 to indentation of PE Sensor Lever and fasten straight leg to Holder Shaft T Confirm that PE Sensor Lever operates smoothly Wrap PE Sensor Connector Cable so it wi...

Page 146: ...uide Frame and then release FFC Frame Holder along with Head FFCs 5 Release Head FFCs from hooks x2 of FFC Frame Holder 6 Peel off Head FFCs secured to CR Guide Frame by the double sided tape x1 7 Remove screws x3 for securing CR Guide Frame and then remove CR Guide Frame from Printer Mechanism Head FFC Acetate tape CN7 CN5 CN6 FFC Guide Dowels CR Guide Frame FFC Frame Holder Hooks Hook CR Guide F...

Page 147: ...ressing Driven Pulley Holder in the direction of arrow shown by figure and then remove Timing Belt from the pinion gear of CR Motor 5 Remove the screws x2 for securing CR Motor and then remove CR Motor from Printer Mechanism Ferrite Core and Slot Acetate tape CR Motor Driven Pulley Holder Timing Belt Pinion gear C P 3x4 F Zn 4 0 5kgfcm 1 2 Lot No C A U T I O N Do not damage pinion gear of CR Motor...

Page 148: ...r Cable from the slot x1 of ASF Unit 3 Peel off PF Scale secured to Spur Gear 32 4 with the double sided tape x1 4 Remove Spacer 4 1x0 5 for securing Spur Gear 30 8 and then remove Spur Gear 30 8 from Main Frame 5 Remove the screws x2 for securing PF Motor and then remove PF Motor from Printer Mechanism PF Motor C P 3x4 F Zn 4 0 5kgfcm Ferrite Core and Slot Acetate tape CR Motor PF Scale Double si...

Page 149: ...Spring from the hooks x2 of Main Frame and then remove CR Guide Shaft Torsion Spring from Main Frame Driven Pulley Holder Timing Belt CR Scale Hook Extension Spring 3 289 Hook Notch Location CR Encoder Sensor Slot pacer 4 1x0 5 Spur Gear 30 8 PF Scale Left side Double side tape Spur Gear 32 4 CR Guide Shaft Torsion Spring Installation Hole Hooks C A U T I O N Be cautious of the following points T ...

Page 150: ...Shaft along with Carriage Unit from Main Frame 9 Pull out Carriage Guide Shaft from Carriage Unit T CR Encoder Board Removal 1 Disconnect Head FFC from the connector of CR Encoder Board and then pull out Head FFC from the notch of Carriage 2 Remove the screws x2 for securing CR Encoder Board and then remove CR Encoder Board Right side CR Guide Shaft Pressing Spring Hook Parallel Adjustment Lever L...

Page 151: ...ad FFC from the hooks x4 for securing Head FFC 4 Disconnect Head FFC from the connector of CSIC board PW Sensor Board Connector Head FFC Notch PW Sensor Cap C B P P1 1 7x5 F ZB 2 0 5kgfcm Hooks Notch Connector Do not allow PW Sensor Cap to float A D J U S T M E N T R E Q U I R E D After changing the Carriage Unit for a new one always apply grease KEN to the specified portions T Refer to Chapter 6 ...

Page 152: ...uide Upper Units 1 2 Torsion Spring 75 35 Dowels Hooks Rib Approx 1 1 5mm Reassembly of Paper Guide Upper Unit 1 Set Torsion Spring 75 35 onto Paper Guide Upper Unit 2 Temporarily place hooks x2 of Paper Guide Upper Unit onto Main Frame in order shown by figure 3 Insert the coil section of Torsion Spring 75 35 into the rib 4 Align the positioning holes x2 of Main Frame with the dowels x2 of Paper ...

Page 153: ...for securing Front Frame and then remove Front Frame from Printer Mechanism 2 1 3 Front Frame C B S 3x6 F Zn 7 1kgfcm Ribs EJ Frame Unit T Align the positioning holes of Front Frame with the ribs x3 of Main Frame T Tighten the screws in order shown by figure A D J U S T M E N T R E Q U I R E D When changing the Front Frame for new one always apply grease KEN to the specified portion T Refer to Cha...

Page 154: ... Spring from the left end of EJ Frame Unit 3 Release dowel x1 of the left Bush 5 of EJ Frame Unit and rotate downward 90 4 Release dowel x1 of Bush 5 at right end of EJ Frame Unit and allow to rotate upward or downward 90 5 Release the hooks x3 for securing EJ Frame Unit while lifting the front side of EJ Frame Unit upward Right side Bush 5 Left side Bush 5 Acetate tape EJ Grounding Spring Hooks C...

Page 155: ...Paper Guide Support along with EJ Roller Unit while releasing the hooks x2 for securing Front Paper Guide Support Right side Bush 5 Hook Dowel EJ Frame Left side Hook Dowel C B S 3x6 F Zn 4 1kgfcm EJ Frame Grounding Spring Front Paper Guide Support EJ Roller Unit T Align positioning holes x2 of EJ Frame with dowels x2 of Front Paper Guide Support T Confirm that EJ Roller Unit operates smoothly A D...

Page 156: ...ump Unit with supporting Change Lever and Combination Gear 27 2 19 2 by your finger Supporting of Change Lever and gear is to prevent damage by dropping in disassembly 5 Remove the whole of Ink System Unit from Printer Mechanism and remove the gears x4 and the Pump Pulley Dowels Right side C B P 3x8 F Zn 4 1kgfcm Sealing Rubber Head Cleaner Right bottom side Hooks Cap Unit Groove Hook Pump Unit Ch...

Page 157: ...ing the right end of Paper Guide Front Unit 4 Remove Waste Ink Pad Lower from the ribs x4 at the bottom surface of Paper Guide Front Unit Paper Guide Front Unit 1 2 3 Plain Washer 2 6x0 5x8 Dowel Dowel Dowels Waste Ink Pad Lower Ribs Tab Tab PF Roller Unit Coating Location Rib Surface C A U T I O N T Be cautious of the following points when performing the next steps Do not damage the ribs of Paper...

Page 158: ... Remove the hook x1 for securing Link Lever Holder Left by using the tweezers and then shift it in the direction shown by figure 4 Release Link Lever Holder Left from the rib x1 of Main Frame and then remove Fulcrum Lever Left Lever Link along with Link Lever Holder Left 5 Release PG Sensor Connector Cable from the hook x1 of Link Lever Holder Left and then remove PG Sensor Extension Spring 1 036 ...

Page 159: ...in Frame by using the tweezers and then remove PF Grounding Spring from PF Roller Unit 3 Release the dowel x1 of Bush 10 Left from Main Frame and then rotate Bush 10 Left to the position shown by figure 4 Release C cut shape of Paper Guide Rear from Bush 10 Right and then shift Paper Guide Rear to the left 5 Release the dowel x1 of Bush 10 Right from Main Frame and then rotate Bush 10 Left to the ...

Page 160: ...PF Roller Unit with a new component be sure to mark Bush 10 Left of PF Roller Unit with a red circle When replacing Main Board Unit with a refurbished unit determine the PF Roller production value if the EEPROM cannot be backed up PF Roller Unit service parts are limited to IEI products Figure 4 52 Marking position A D J U S T M E N T R E Q U I R E D After changing the PF Roller Unit for a new one...

Page 161: ...C H A P T E R ADJUSTMENT ...

Page 162: ...at any parts are removed and assembled on the repair product while running the Adjustment program make sure to turn off the printer Performance Priority 1 2 3 4 5 6 7 8 9 10 11 12 13 14 EEPROM Data Copy Waste ink pad counter Destination setting Initialize PF deterioration offset Disenable PF deterioration offset Ink charge Input Head ID Input PF roller manufacture code 3 Top margin adjustment Head...

Page 163: ... NA NA NA NA NA NA NA NA NA rriage Unit placement NA NA NA NA NA NA NA NA NA Performance Priority 1 2 3 4 5 6 7 8 9 10 11 12 13 14 EEPROM Data Copy Waste ink pad counter Destination setting Initialize PF deterioration offset Disenable PF deterioration offset Ink charge Input Head ID Input PF roller manufacture code 3 Top margin adjustment Head angular adjustment Bi D adjustment PW adjustment First...

Page 164: ... Letter 5 2 1 EEPROM Data Copy V Adjustment procedure 1 Select EEPROM Data Copy in the Adjustment Program 2 Click the backup button to backup the old main board data 3 When the backup operation is succeeded 1 Replace the Main Board Unit with a new one 2 Turn on the printer and click the restore button 3 When the restore operation is succeeded click the next button to perform necessary adjustment W...

Page 165: ...e Adjustment Program 2 Click the Ink charge button to perform the initial ink charge 5 2 7 Input Head ID V Adjustment procedure 1 Select Input Head ID in the Adjustment Program 2 Input the 13 digits code of the Head ID label applied to the Print Head Enter the Head ID from left to right on the top row and from top to bottom in due order 5 2 8 Input PF roller manufacture code V Adjustment procedure...

Page 166: ...nt value of checked items 6 Print the check pattern again and check the adjustment result Treatment procedure for NG product 1 Replace the Print Head with new one again 2 Print the check pattern and check the adjustment result 3 If the result is NG level confirm the installation condition of removed parts during disassembly 4 Perform Step 2 again Figure 5 2 Head Angular Adjustment Printing Pattern...

Page 167: ...d parts during disassembly 4 Perform Step 2 again Figure 5 3 Bi D Adjustment Printing Pattern 5 2 12 PW adjustment V Adjustment procedure 1 Set Photo Paper A4 Letter on the Paper Support 2 Select PW adjustment in the Adjustment Program 3 Click the Print button to print the PW adjustment pattern 4 Check the printed patterns and select a pattern number that has 5mm margins from the paper edges 5 Cli...

Page 168: ...he result is NG level confirm the installation condition of removed parts during disassembly 4 Perform Step 2 again Figure 5 5 First dot position adjustment Printing Pattern 2 14 CR motor heat protection control Adjustment procedure 1 Select CR motor heat protection control in the Adjustment Program 2 Check each box of the replaced parts units checklist and then click the Perform button 3 A dialog...

Page 169: ...er Print Letter 1 Set Plain Paper Letter on the Paper Support 2 Select Print check pattern in the Adjustment Program 3 After selecting Photo Quality Inkjet Paper Letter x 1 click the Print button to print Photo Quality Inkjet Paper Print Pattern 4 Check the adjustment result in each pattern Figure 5 7 Photo Quality Inkjet Paper Print Pattern ...

Page 170: ...shown by the figure The thickness gauge should be placed between the front of the Paper Guide Front Unit and the center ribs Figure 5 9 Placement position for thickness gauge 7 Confirm that PG Lever is lowered If PG Lever is raised lower it 8 Move the Carriage Unit on the thickness gauge by using the Timing Belt and check whether the thickness gauge moves or not A U T I O N T Do not remove a screw...

Page 171: ...gauge should be placed between the front of the Paper Guide Front Unit and the center ribs Figure 5 13 Placement position for thickness gauge START Move the Carriage Unit by using the Timing Belt Thickness Gauge moves One notch up the Parallel Adjustment Lever Left One notch down the Parallel Adjustment Lever Left Move the Carriage Unit by using the Timing Belt Thickness Gauge moves Advance to Ste...

Page 172: ...T If you push the Carriage Unit directly it s possible to damage the Print Head surface by the friction with the thickness gauge T Following is the relationship between Parallel Adjustment Lever Right operation and Platen gap reaction Figure 5 14 Relationship between Parallel Adjustment Lever Right Operation Platen Gap PG up narrower PG down wider START Move the Carriage Unit by using the Timing B...

Page 173: ... sensor adjust position of PF Scale using spacer 0 5mm thickness as shown in diagram below Figure 5 17 PF Scale Sensor positioning adjustment START Move the Carriage Unit by using the Timing Belt ThicknessGauge moves One notch up the Parallel Adjustment Lever Left Move the Carriage Unit by using the Timing Belt ThicknessGauge moves Re adjust from the beginning One notch down the Parallel Adjustmen...

Page 174: ...C H A P T E R MAINTENANCE ...

Page 175: ...ning function This function can be performed by the control panel operation the printer driver utility and the Adjustment program In case that the cleaning sequence is performed by the control panel operation confirm that the printer is in stand by state the Power LED is lighting and hold down the Ink SW on the control panel for more than 3 seconds Then the printer starts the cleaning sequence the...

Page 176: ...d Due to this when the waste ink counter has reached the limit of the absorbing capability of the Waste ink pads the Maintenance call error is indicated on Status monitor 3 as following figure But waste ink max counter is changed by usage therefore waste ink max counter is not necessarily right 1 Note 1 Unlike current model the present maximum value of the waste ink counter is changed by the print...

Page 177: ...rent types of oil or grease may damage the component or give bad influence on the printer function T Never apply larger amount of grease than specified in this manual Table 6 1 Specified lubricants Type Name EPSON code Supplier Grease G 26 1080614 EPSON Grease G 46 1039172 EPSON Grease G 71 1304682 EPSON A U T I O N When using G 46 it is recommended to use a flux dispenser 1049533 together Lubrica...

Page 178: ...e Guide Shaft surface Lubrication Type 1 G 71 2 G 71 Lubrication Amount 1 150 210mg total on 2 positions 2 120 160mg total on 2 positions Remarks 1 Use a injector to apply it 2 Use a injector to apply it KEN Grease must not spread to Timing Belt Lubrication Point Contact point between EJ Roller Unit and 3 hooks of Front Paper Guide Support Lubrication Type G 46 Lubrication Amount Adequate dose Rem...

Page 179: ...ght edge of that right line mark Lubrication Type G 71 Lubrication Amount 200mg Remarks Use a injector to apply it Left side Paper Guide Front Unit Left line mark Right line mark Front Frame Lubrication Point 1 Edge line of Link Lever Left 2 Around 2 dowels of Link Lever Holder Left Lubrication Type 1 G 26 2 G 26 Lubrication Amount 1 φ1 x 1mm 2 φ1 x 2 points Remarks Use a injector to apply it Lubr...

Page 180: ...Rear and PF Roller Unit Lubrication Type 1 G 26 2 G 26 Lubrication Amount 1 φ1 x φ of PF Roller Unit 2 φ1 x φ of PF Roller Unit Remarks Use a injector to apply it Lubrication Point Contact point between Bush 10 Right and PF Roller Unit Lubrication Type G 26 Lubrication Amount φ1 x φ of PF Roller Unit Remarks Use a injector to apply it 1 2 PF Grounding Spring Paper Guide Rear PF Roller Unit Bush 10...

Page 181: ...C H A P T E R APPENDIX ...

Page 182: ...d Only for C571 Main Table 7 1 Connector Summary for C571 C577 Main Board Connector Function Table to refer to CN1 For connection with the Power Supply Board Table 7 2 p 182 CN2 For connection with the USB interface 1 3 1 USB Interface p 22 CN3 For connection with the PE Sensor Table 7 3 p 183 CN4 For connection with the PG Sensor Table 7 4 p 183 CN5 to CN7 For connection with the Print Head Table...

Page 183: ...ack nozzles 5 GND Ground 6 NCHG O All nozzle fire selection pulse 7 GND Ground 8 LAT O Head data latch pulse output 9 NC Not connected 10 GND2 Ground 11 COM O Head drive pulse trapezoid waveform 12 GND2 Ground 13 COM O Head drive pulse trapezoid waveform Table 7 6 CN6 Print Head Pin Signal Name I O Function 1 GND2 Ground 2 COM O Head drive pulse trapezoid waveform 3 GND2 Ground 4 COM O Head drive ...

Page 184: ...upply for PW sensor Table 7 8 CN8 CR Motor Pin Signal Name I O Function 1 CR A O CR Motor drive signal A 2 CR B O CR Motor drive signal B Table 7 9 CN9 PF Motor Pin Signal Name I O Function 1 PF A O PF Motor drive signal A 2 PF B O PF Motor drive signal B Table 7 10 CN10 Scanner Motor Pin Signal Name I O Function 1 B O Phase drive signal A 2 AX O Phase drive signal B 3 A O Phase drive signal A 4 B...

Page 185: ...r CF slot 5 5 CD6 Data bus for CF slot 6 6 CD7 Data bus for CF slot 7 7 CE1 Card enable signal 8 CA10 Address bus for CF slot 10 9 OE Output enable signal 10 CA9 Address bus for CF slot 9 11 CA8 Address bus for CF slot 8 12 CA7 Address bus for CF slot 7 13 VCC Power supply for CompactFlash 14 CA6 Address bus for CF slot 6 15 CA5 Address bus for CF slot 5 16 CA4 Address bus for CF slot 4 17 CA3 Add...

Page 186: ...l Name I O Function 1 GND Ground 2 FCLE Command latch enable signal 3 FALE Address latch enable signal Table 7 14 CN14 Memory Card Pin Signal Name I O Function 4 FWEB Write enable signal 5 FWPB Write protect signal 6 FD0 SSFDC data Bit 0 7 FD1 SSFDC data Bit 1 8 FD2 SSFDC data Bit 2 9 FD3 SSFDC data Bit 3 10 GND Ground 11 CD1 Not connected 12 VCC Power supply for SmartMedia 13 FD4 SSFDC data Bit 4...

Page 187: ...D data Bit 1 X12 XD_D2 XD data Bit 2 X13 XD_D3 XD data Bit 3 X14 XD_D4 XD data Bit 4 X15 XD_D5 XD data Bit 5 X16 XD_D6 XD data Bit 6 X17 XD_D7 XD data Bit 7 X18 XD_VCC Power supply for xD Picture Card S1 WP TBD S2 SW_GND Ground S3 DETECT TBD Table 7 15 CN15 Memory Card Pin Signal Name I O Function S4 CD Card detect signal S5 GND Ground S6 WP1 Write protect seal condition S7 GND Ground S8 XD_CD1 Ca...

Page 188: ...PSON Stylus CX3500 CX3600 CX3650 CX4500 CX4600 Revision A PPENDIX Component Layout 188 2 Component Layout Figure 7 2 C571 Main board component layout 1 Figure 7 3 C571 Main board component layout 2 ...

Page 189: ...PSON Stylus CX3500 CX3600 CX3650 CX4500 CX4600 Revision A PPENDIX Component Layout 189 Figure 7 4 C577 Main board component layout 1 Figure 7 5 C577 Main board component layout 2 ...

Page 190: ...PSON Stylus CX3500 CX3600 CX3650 CX4500 CX4600 Revision A PPENDIX Component Layout 190 Figure 7 6 C571 PSB board component layout Figure 7 7 C571 PSE board component layout ...

Page 191: ...PSON Stylus CX3500 CX3600 CX3650 CX4500 CX4600 Revision A PPENDIX Component Layout 191 Figure 7 8 C571 Panel board component layout ...

Page 192: ... diagram Figure 7 9 Stylus CX3500 CX3600 CX3650 CX4500 CX4600 Exploded Diagram 1 1 0 5 1 0 0 5 4 5 5 4 5 1 0 7 1 0 6 1 0 7 1 0 1 1 0 2 4 5 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 2 0 1 1 1 1 0 9 1 1 0 1 1 2 1 0 8 1 0 3 1 0 4 1 1 1 4 5 0 1 1 6 1 1 8 1 1 7 1 1 5 1 1 9 1 1 4 E P S O N S T Y L U S C X 4 6 0 0 C X 4 5 0 0 R e v 0 1 C A S E 0 1 ...

Page 193: ...CX3600 CX3650 CX4500 CX4600 Revision A PPENDIX Exploded Diagram 193 Figure 7 10 Stylus CX3500 CX3600 CX3650 CX4500 CX4600 Exploded Diagram 2 2 0 0 3 0 0 E P S O N S T Y L U S C X 4 6 0 0 C X 4 5 0 0 R e v 0 1 E L E C 0 1 ...

Page 194: ...vision A PPENDIX Exploded Diagram 194 Figure 7 11 Stylus CX3500 CX3600 CX3650 CX4500 CX4600 Exploded Diagram 3 8 0 0 8 0 4 8 0 3 8 0 1 8 0 1 8 1 0 8 0 2 x x x 8 0 9 8 0 5 8 0 7 8 0 6 E P S O N S T Y L U S C X 4 6 0 0 C X 4 5 0 0 R e v 0 1 M E C H 0 1 ...

Page 195: ...500 CX3600 CX3650 CX4500 CX4600 Exploded Diagram 4 5 0 0 5 1 0 5 2 0 5 0 8 5 0 3 5 3 7 5 1 2 5 1 3 5 0 2 5 0 4 5 0 1 5 4 4 5 4 3 5 2 3 5 1 5 5 3 3 5 3 1 5 3 2 5 3 4 5 3 9 5 2 1 5 2 8 5 3 0 5 5 4 5 2 9 5 1 6 5 1 9 5 1 1 5 3 5 E P S O N S T Y L U S C X 4 6 0 0 C X 4 5 0 0 R e v 0 1 M E C H 0 2 5 1 8 5 1 7 5 5 5 ...

Page 196: ...re 7 13 Stylus CX3500 CX3600 CX3650 CX4500 CX4600 Exploded Diagram 5 5 2 4 5 2 6 5 2 5 5 1 4 5 0 5 5 2 7 5 0 7 5 3 6 5 2 2 5 5 3 5 5 0 5 5 1 5 5 2 5 4 7 5 4 8 5 4 9 5 4 7 5 4 9 5 4 8 5 4 6 5 4 6 5 4 2 5 3 8 5 3 8 5 4 1 5 0 6 E P S O N S T Y L U S C X 4 6 0 0 C X 4 5 0 0 R e v 0 1 M E C H 0 3 ...

Page 197: ... 120 SPRING COVER CARD SLOT 450 BOARD ASSY PANEL 506 POROUS PAD CAP LOWER 540 POROUS PAD JOINT LOWER 546 POROUS PAD INK EJECT 1 547 POROUS PAD INK EJECT 2 548 POROUS PAD INK EJECT 3 549 POROUS PAD INK EJECT 4 550 POROUS PAD INK EJECT 5 551 POROUS PAD INK EJECT 6 552 POROUS PAD INK EJECT 7 553 POROUS PAD INK EJECT 8 800 SCANNER UNIT 801 SPRING CIS 802 MOTOR ASSY SC 803 CIS 804 FFC CIS 806 COVER DOC...

Page 198: ...NK SYSTEM ASSY 524 MOTOR ASSY PF 525 ROLLER PF ASSY 526 PAPER GUIDE UPPER ASSY 527 PAPER GUIDE FRONT ASSY 528 HOLDER SHAFT ASSY 529 TORSION SPRING 0 22 530 BOARD ASSY DETECTOR 531 CR ASSY Table 7 16 Stylus CX3500 CX3600 CX3650 CX4500 CX4600 Code Parts Name 532 CABLE HEAD 533 BOARD ASSY ENCORDER 534 BOARD ASSY DETECTOR PW 535 MOTOR ASSY CR 536 DETECTOR ASSY PG 537 PRINT HEAD 538 CLAMP TUBE 539 LEVE...

Page 199: ...on A PPENDIX Electrical Circuits 199 5 Electrical Circuits e electric circuit diagrams below are shown at the following pages C571 Main control circuit board C577 Main control circuit board C571 PSB PSE power supply circuit board C571 Panel circuit board ...

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