Epson OP1 Manual Download Page 7

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OP1 Rev.1a

TABLE OF CONTENTS

1. Safety

1.1 Conventions...................................................................................................1

1.2 Safety

Precautions ........................................................................................1

1.3 Emergency

Stop ............................................................................................3

2. Specifications

2.1 Specification

Tables ......................................................................................4

2.1.1 Electrical

Specifications................................................................... 4

2.1.2 Environmental

Specifications .......................................................... 4

2.1.3 Appearance

Specifications.............................................................. 4

2.2 Part Names and Functions............................................................................5

2.3 Appearance and Dimensions........................................................................6

2.3.1 Appearance (without mounting metal hasps) ................................. 7

2.3.2 Appearance (with mounting metal hasps)....................................... 7

2.3.3 Panel Cutout Dimensions................................................................ 8

2.3.4 Mounting Metal Hasps Dimensions ................................................ 8

3. Installation

3.1 Unpacking......................................................................................................9

3.2 Installation......................................................................................................9

3.2.1 Gasket................................................................................................. 9

3.2.2 Mounting Holes................................................................................. 10

3.2.3 Installing Operator Panel .................................................................. 11

3.3 Connecting

Cables ......................................................................................12

3.4 Teach Pendant Connection.........................................................................13

4. Operation

4.1 Basic

Operations .........................................................................................14

4.2 Startup

Screen.............................................................................................15

4.3 Program Execution Screen .........................................................................16

4.4 Task Monitor Screen ...................................................................................19

4.5 I/O Monitor Screen ......................................................................................20

4.6 System History Screen................................................................................22

4.7 Application

Screen ......................................................................................23

4.8 Setup

Screen...............................................................................................25

Summary of Contents for OP1

Page 1: ...Rev 1a EM068P1378F RC170 Option Operator Panel OP1 ...

Page 2: ...ii RC170 Option Operator Panel OP1 Rev 1a ...

Page 4: ...arranty period information However customers will be charged for repairs in the following cases even if they occur during the warranty period 1 Damage or malfunction caused by improper use which is not described in the manual or careless use 2 Malfunctions caused by customers unauthorized disassembly 3 Damage due to improper adjustments or unauthorized repair attempts 4 Damage caused by natural di...

Page 5: ... to Windows XP and Windows 2000 NOTICE No part of this manual may be copied or reproduced without authorization The contents of this manual are subject to change without notice Please notify us if you should find any errors in this manual or if you have any comments regarding its contents INQUIRIES Contact the following service center for robot repairs inspections or adjustments If service center ...

Page 6: ...l Avenue Carson CA 90746 TEL 1 562 290 5900 FAX 1 562 290 5999 E MAIL info robots epson com Europe EPSON DEUTSCHLAND GmbH Factory Automation Division Otto Hahn Str 4 D 40670 Meerbusch Germany TEL 49 0 2159 538 1391 FAX 49 0 2159 538 3170 E MAIL robot infos epson de Before Reading This Manual Do not connect the OP1 to the following Robot Controllers Connecting to the following Robot Controllers may...

Page 7: ...t mounting metal hasps 7 2 3 2 Appearance with mounting metal hasps 7 2 3 3 Panel Cutout Dimensions 8 2 3 4 Mounting Metal Hasps Dimensions 8 3 Installation 9 3 1 Unpacking 9 3 2 Installation 9 3 2 1 Gasket 9 3 2 2 Mounting Holes 10 3 2 3 Installing Operator Panel 11 3 3 Connecting Cables 12 3 4 Teach Pendant Connection 13 4 Operation 14 4 1 Basic Operations 14 4 2 Startup Screen 15 4 3 Program Ex...

Page 8: ...from Operator Panel 28 5 2 1 Value Input 29 5 2 2 String Input 30 5 3 About Display Language 31 6 Maintenance and Inspection 32 6 1 Contrast Adjustment 32 6 2 Brightness Adjustment 33 6 3 Firmware Update 34 6 4 Case and Display Cleaning 34 6 5 About Gasket 35 6 6 Regular Maintenance Inspection 36 6 7 Backlight Replacement 36 6 8 Maintenance Parts List 36 ...

Page 9: ...nd understand the chapter before using the robot system Only trained personnel should design and install the robot system Trained personnel are defined as those who have taken robot system training and maintenance training classes held by the manufacturer dealer or local representative company or those who understand the manuals thoroughly and have the same knowledge and skill level as those who h...

Page 10: ...ot put heavy objects on the cables Do not bend or pull the cables forcibly The unnecessary strain on the cables may result in damage to the cables disconnection and or contact failure Damaged cables disconnection or contact failure is extremely hazardous and may result in electric shock and or improper function of the system Do not use the cables near heat or fire Do not shock the Operator Panel p...

Page 11: ...he disconnection of the Operator Pendant to the Controller Press the EMERGENCY STOP switch to stop the program execution and turn OFF the robot axis motors The program pause data and other data will not be destroyed When the EMERGENCY STOP switch is pressed the Emergency Stop state is held both mechanically and electrically To resume operation follow the procedure below to reset the emergency stop...

Page 12: ...essure resistance operation altitude 800 to 1114 hPa Max 2000 m Noise resistance 1 kV EN61000 4 4 Electrostatic discharge immunity 4 kV EN61000 4 2 level 2 2 1 3 Appearance Specifications Item Specifications Protective structure JEM1030 IP65 or equivalent NEMA 250 TYPE4X 12 External dimensions W215 mm H155 mm D46 mm excluding connector hood Weight Approx 800 g Including Bypass Plug Excluding the c...

Page 13: ...GENCY STOP switch This switch is for Emergency Stop When this switch is pressed the Emergency Stop state is held both mechanically and electrically When an emergency stop is performed the motor for each manipulator axis turns OFF and the robot stops immediately For details on how to release an Emergency Stop refer to 1 3 Emergency Stop WARNING Immediately press the EMERGENCY STOP switch whenever y...

Page 14: ...Make sure to secure the Teach Pendant connect or the Bypass Plug 6 Controller connector This connector connects the cable from the Operator Panel to the Controller D Sub 25 pin 7 HCOM connector This connector is for connecting the high speed communications connector RJ45 8 Mounting metal hasp These metal hasps are for installing the Operator Panel on a panel 2 holes both at top and bottom total 4 ...

Page 15: ...cations OP1 Rev 1a 7 2 3 Appearance and Dimensions 2 3 1 Appearance without mounting metal hasps 215 6 7 58 87 155 55 46 5 41 26 Unit mm 2 3 2 External appearance with mounting metal hasps 15 25 25 15 5 Unit mm ...

Page 16: ...2 Specifications 8 OP1 Rev 1a 2 3 3 Panel Cutout Dimensions 201 5 141 5 4 R3 or less Unit mm 2 3 4 Mounting Metal Hasps Dimensions 25 12 5 3 3 Ø4 1 M4 Burring 3 6 0 0 5 11 5 17 θ M4 Screw 32 5 Unit mm ...

Page 17: ...5 About Gasket Precautions When Handling the Gasket Before you install the Operator Panel make sure that the gasket is attached to the Operator Panel Gasket that is used for long periods of time or once has been installed on the panel is scratched or dirty and may not qualify IP65 dust proofing and drop proofing performance Replace the gasket periodically or when obvious scratches or dirt is seen ...

Page 18: ... into consideration 1 6 5 0mm For easier maintenance operation and improved ventilation make sure to install the Operator Panel at least 100 mm away from surrounding structures and other equipment 100 100 100 100 100 100 100 Unit mm Use the Operator Panel within the operating ambient temperature range of 5 to 40 degC and operating ambient humidity range of 20 to 80 The Operator Panel may malfuncti...

Page 19: ...e of tilt exceeding 30 deg take measures such as forced air cooling to prevent the operating ambient temperature from exceeding 40 degC Do not install the Operator Panel horizontally 3 2 3 Installing Operator Panel 1 Set the Operator Panel into the panel cutout from the front 2 Insert the hook of the mounting metal hasps into the four mounting holes at the top and bottom of the Operator Panel Moun...

Page 20: ...ay result in damage to the cables disconnection and or contact failure Damaged cables disconnection or contact failure is extremely hazardous and may result in electric shock and or improper function of the system Do not use the cables near heat or fire CAUTION Be sure to turn OFF the Controller before connecting and disconnecting cables Connecting or disconnecting the cables with the power ON may...

Page 21: ...ormance 3 Make sure that the Teach Pendant starts up 4 Make sure that the EMERGENCY STOP switch of the Teach Pendant operates When nothing is connected to the TP OP port of the Controller the Controller status will be Emergency Stop status Connect the TP OP Bypass Plug when the Teach Pendant or the Operator Panel is not connected Connection and disconnection of the Teach Pendant is available when ...

Page 22: ...evice 2 Task Monitor screen This screen is for monitoring task states If you confirm the current state of each task you can gain hints as to which signal the robot is waiting for i e why the robot has stopped when it has stopped due to a signal standby 3 I O Monitor screen This screen is for monitoring the I O input I O output and memory I O states If you confirm these signals you can gain hints f...

Page 23: ...he target screen and perform the required operation e g confirmation of display data or data input 4 2 Startup Screen Startup screen The startup screen is displayed on the Operator Pendant when the Controller is turned ON Normally it takes several tens of seconds to start up the Controller The startup screen shows that the Controller is starting up by a progress bar in the middle of the screen The...

Page 24: ...e Controller In the TEACH MODE the robot is operated from the Teach Pendant AUTO MODE Refer Controller RC170 Setup Operation 4 4 Auto Mode AUTO Program PROGRAM MODE Refer Controller RC170 Setup Operation 4 3 Program Mode AUTO 2 Emergency Stop state This turns ON display when the controller is in the emergency stop state 3 Safetyguard state This turns ON display when the safety door is open 4 Motor...

Page 25: ... of the warning and turn the Controller OFF then back ON again 9 Program number The number of the program that was last executed is displayed by a numerical value within the range 0 to 7 10 Start state This turns ON display when the Controller is executing a program 11 Pause state This turns ON display when the Controller is in a pause state 12 Ready state This turns ON display when the Controller...

Page 26: ...m This button is for executing the program Touching this button starts execution of the currently selected program This button also functions as the button for resuming execution of a paused program When you execute or resume program execution a confirmation dialog box is displayed 15 Pause program This button is for pausing the currently executing program Resume execution of a paused program Exec...

Page 27: ...h task and line number In the 8 task display screen the name of the currently executing function is also displayed Task Monitor screen 16 task display Task Monitor screen 8 task display In the 16 task list display a popup window that shows the function names of the eight tasks appears by touching the left or right side of the display screen The popup window disappears by touching In the 8 task dis...

Page 28: ...lted Pause The task indicates that the robot motion is paused Error An error has occurred in the task 4 5 I O Monitor Screen In the I O Monitor screen you can monitor the I O input I O output and memory I O states By confirming these signals you can gain hints for specifying the cause when the robot has stopped due to a signal or interlock standby You can select between a screen that displays 32 b...

Page 29: ...ng Touching the INPUT OUTPUT or MEMORY area displayed at the top left of the screen successively switches the display in the following order I O input I O output memory I O An ON 1 state is indicated as and an OFF 0 state is indicated as The I O to be displayed can be moved by eight bits by touching the or button You can touch the I O number to directly specify the number Switches to the 32 bit di...

Page 30: ...tory displays a summary of five system histories The latest system history is displayed at the top of the screen while the oldest system history is displayed at the bottom of the screen The more pages you go down to the older the system histories become Pages are successively switched by touching the or button You can touch the page number and directly jump to a specific page If you touch the summ...

Page 31: ...put from this screen by executing the Input command in the application program The Application screen provides a 1 page display area made up of 32 characters in the horizontal direction and 10 lines in the vertical direction The vertical direction of the display area can be enlarged to display five lines half page display so that characters are easier to view Application screen 1 page display Appl...

Page 32: ...string input press F1 to F6 function switches on the right side of the screen In the same way as numerical value input fix the input values by pressing the button When you touch the input area the dialog for F1 to F6 input is displayed You can use this dialog instead of the function switches to input text strings If the Print or Input commands are executed from the application program while a diff...

Page 33: ...ge This item switches the display language for each of the screens Each touch of the language display area successively switches the display language in the following order English Japanese German French The language set here is only for the titles etc that are displayed in each screen To display text strings that are issued in the system history or by the Print command correctly an Operator Panel...

Page 34: ...ally switch the screen to the Application screen after an application has been started or program has been executed in the Program Execution screen Each touch of this display area toggles the setting between Yes and No Yes The screen is automatically switched default No The screen is not switched ...

Page 35: ...talled Function main Print 23 Hello world Fend Hello world is displayed on the Operator Panel If the program is executed again Hello world is displayed on the next line of the display Next execute the following program Function main Integer i Cls 23 For i 0 to 15 Print 23 i Wait 0 5 Next i Fend Operator Panel displays 0 through to 15 in the order When 15 is displayed several of the first lines on ...

Page 36: ... travel Input OfsQty The command window differs from that for program execution in that the display device cannot be switched When no display device specified from the command window Print command is displayed on the command window To display on a specific display device from the command window specify the display device in the parameters of the Print command 5 2 Data Input from Operator Panel Num...

Page 37: ...perator Panel When the value input command Input 23 a is executed in the application the value input area is displayed on the application screen of the Operator Panel If you touch this input area the value input pallet is displayed Use the value input palette to input the required values and apply the input data by the button on the right side of the value input pallet Integer a a 5 Input 23 a You...

Page 38: ...ches F1 to F4 Input 23 a If a a then Up processing Write an up processing program here Else if a b then Down processing Write a down processing program here Else if a c then Left processing Write a left processing program here Else if a d then Right processing Write a right processing program here Else Input error processing Write an input error processing program here Endif You can display defaul...

Page 39: ...hat has the Japanese code page Japanese language text is displayed correctly However it will not be displayed correctly on Operator Panels that have code pages for European languages Alternatively characters accompanied by diacritical marks ä ö ü é è ç à ù etc can be displayed properly on Operator Panels that have code pages for European languages However Japanese cannot be displayed normally Engl...

Page 40: ...n 6 1 Contrast Adjustment 1 Touch the right top and the left top of the screen to display the contrast adjustment screen 2 Touch the contrast part of the screen to select the contrast from eight levels 3 Touch the other part of the screen to finish the contrast adjustment ...

Page 41: ...tment 1 Touch the right bottom and the left bottom of the screen to display the brightness adjustment screen 2 Touch the brightness part of the screen to select the brightness from two levels 3 Touch the other part of the screen to finish the brightness adjustment ...

Page 42: ...and the Controller with the USB cable 2 Turn ON the Controller and wait until it starts up Do not startup the EPSON RC until the firmware update is completed 3 Insert the installing firmware CD ROM to the CD ROM drive of the development PC 4 Execute OPSetup exe 5 The OPSetup dialog appears 6 Click the Setup button The firmware update starts When password input dialog is displayed input the passwor...

Page 43: ... or when obvious scratches or dirt is seen The drip proof performance IP65 equivalent is assured only when the gasket is mounted properly to the groove Replacement Procedure 1 Put the Operator Panel on a horizontal place with the display side down 2 Remove the gasket Gasket 3 Insert new gasket Do not insert the seams of the gasket at the corners of the Operator Panel Attach the gasket so that its ...

Page 44: ...installation inside the Controller Box Inspection point at installation Is the connection cable connector connected completely Is not the connection cable connector loose Is the mounting metal hasp mounting securely Is not obvious scratches or dirt seen on the gasket 6 7 Backlight Replacement The backlight of the Operator Panel display cannot be replaced be users Please contact us for backlight re...

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