Epson EMP 822 Service Manual Download

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4-2

EMP-822/EMP-83/EMP-X5/EMP-S5

SEIKO EPSON

Revision:A

4.1 Overview

This chapter describes the procedures for disassembling and assembling the main components

of the EMP-822/EMP-83/EMP-X5/EMP-S5 projector. Unless otherwise specified, reassembly

is the reverse of the disassembly procedure. Read the precautions described in the next section

before starting.

4.1.1 Precautions

Some procedures require specific precautions that must be followed, and those will be noted

throughout this chapter. Note the following precaution definitions:

WARNING

CAUTION

REASSEMBLY

CHECK POINT

W A R N I N G

Procedures which, if not strictly observed, could result in personal injury are

described under the heading

WARNING

CAUTION

signals a precaution which, if ignored, could result in damage to

equipment.

If assembly needs special attention or the procedure is different from the reversed

disassembly procedure, the correct procedure is described under the heading

REASSEMBLY

C H E C K

P O I N T

Important tips for procedures are described under the heading

CHECK POINT.

Summary of Contents for EMP 822

Page 1: ...Service Manual Data Projector EMP 822 EMP 83 EMP X5 EMP S5 ...

Page 2: ... be subject to change for improvement of their performance Therefore note that the descriptions given in this man ual may not coincide with the actual machine Other company or product names used herein are for identification purpose only and may be trademarks or registered trademarks of their respective owners EPSON disclaims any and all rights in those marks Copy right 2007 SEIKO EPSON CORPORATIO...

Page 3: ...N HISTORY After first release of this manual the parts and mechanism may be subject to change for improvement of their performance and the manual may be revised Be sure to always keep this manual up to date History Date Detail of change Rev A 2007 3 2 First Release ...

Page 4: ...gory Symbol Meaning Danger Indicates an extremely hazardous operation which if ignored or operated incorrectly could result in serious or fatal personal injury Warning Indicates a potentially hazardous operation which if ignored or operated incorrectly could result in serious or fatal personal injury Caution Indicates a potentially hazardous operation which if ignored or operated incorrectly could...

Page 5: ...completed the cooling down operation and may cause a burn injury Therefore leave the unit until it becomes cool enough before performing mainte nance work Never let the safety devices mounted in this product inactivated for any reason what soever Never modify the safety devices or replace them with the ones that are not desig nated for any reason whatsoever Such actions may cause a fire or serious...

Page 6: ...placing the circuit component such as a board or the optical engine be sure to contact the anti static case containing the new one to the metal part of this product before taking it out When performing the repair maintenance work be sure to use the specified tools and follow the instructions that are specified in the documents service manual etc con cerning to this product When carrying out the te...

Page 7: ...n and Projector s Status 3 9 3 3 Troubleshooting 3 11 3 3 1 Basic Checking Flowchart 3 11 3 3 2 Abnormality Check 3 12 3 3 3 Exterior Check 3 13 3 3 4 Connection Check 3 14 3 3 5 Power ON OFF Initialization Check 3 16 3 3 6 Image Display Quality Check 3 17 3 3 7 Audio I O s Check 3 19 3 3 8 Lens Shutter s Operation Check 3 20 3 3 9 Switch Board s Operation Check 3 21 3 3 10 RC Projector s Operatio...

Page 8: ...p Lid Detection Switch TH Board Assy 4 35 4 4 4 Removing the EX Fan Inner EX Duct B 4 37 4 4 5 Removing the Optical Engine and MAB set 2 Optical Engine 4 39 4 5 Removing Other Main Parts 4 43 4 5 1 Removing the Inner EX Duct A Intake Fan RC Board Assy 4 43 4 5 2 Removing the PS Ballast Assy 4 47 4 5 3 Removing the Lamp Fan Speaker Unit EMP 822 EMP83 only 4 50 4 5 4 Removing the Lower Case 4 51 Cha...

Page 9: ...Chapter 1 Product Specifications ...

Page 10: ...r s power cable soon after the power is off Simple designed foot Easy height adjustment Ample protect functions Password Protect By setting a password you can control and restrict who can use the projector Operation Lock Setting this function effective can prevent someone from changing the projector s set tings without permission in a situation such as the use in an event or in a school Security s...

Page 11: ...1760 ANSI lumens 2080 ANSI lumens Sound output 1W Monaural 7W Monaural Operating Temperature 5 C to 35 C 41 F to 95 F 20 80 humidity Thermal shut down T 45 C Operating Altitude 0 m to 2286 m 0 ft to 7500 ft over 1500 m 4921 ft with High altitude mode Start up period about 5 seconds warm up period 30 seconds Cool down period Instant off Power Supply Voltage 100 240 V AC 10 50 60 Hz Power Consumptio...

Page 12: ...ion A 1 3 External Views Figure 1 1 External Dimensions EMP 822 83 mm M4x9 3 28 14 6 35 9 5 77 9 56 78 4 13 4 83 2 37 7 23 7 72 7 80 32 2 61 6 13 3 245 69 5 58 144 5 109 158 8 55 125 8 175 1 327 37 7 156 23 8 193 12 104 2 127 242 108 Unit mm EMP 822 83 ...

Page 13: ...N Revision A Figure 1 2 External Dimensions EMP 822 83 inch M4x9 3 1 1 0 57 1 41 0 2 3 07 2 2 3 09 0 53 3 28 1 48 0 93 2 86 3 15 1 27 2 43 0 52 9 65 2 74 2 28 5 69 4 29 6 25 2 17 4 95 6 89 12 87 1 48 6 14 0 94 7 6 0 47 4 1 5 9 53 4 25 Unit inch ...

Page 14: ...SON Revision A Figure 1 3 External Dimensions EMP X5 S5 mm 14 6 13 3 37 5 77 9 61 2 138 33 13 1 5 56 24 5 72 7 109 83 2 37 7 80 108 37 7 144 5 55 69 5 58 125 4 28 327 173 5 245 193 12 103 8 242 127 158 8 23 4 31 8 156 M4x9 3 Unit mm EMP X5 S5 ...

Page 15: ...Revision A Figure 1 4 External Dimensions EMP S5 X5 inch 0 57 0 52 1 48 3 07 2 41 5 43 1 3 0 52 0 2 2 2 0 96 2 86 4 29 3 28 1 48 3 15 4 25 1 48 5 69 2 17 2 74 2 28 4 94 1 1 12 87 6 83 9 65 7 6 0 47 4 09 9 53 5 6 25 0 92 1 25 6 14 M4x9 3 Unit inch ...

Page 16: ...PSON Revision A 1 4 Dimensions for Ceiling Mount Figure 1 5 Dimensions for Ceiling Mount EMP 822 83 mm 7 30 19 5 5 5 86 3 200 160 123 2 5 80 100 5 83 2 Ø 50 133 2 26 5 0 9 122 141 5 73 15 5 56 6 46 4 157 5 52 51 5 21 5 1 4 Unit mm EMP 822 83 ...

Page 17: ...MP S5 SEIKO EPSON Revision A Figure 1 6 Dimensions for Ceiling Mount EMP 822 83 inch 0 28 1 18 0 75 5 5 5 3 4 7 87 6 3 4 84 2 5 3 15 3 96 3 28 Ø 1 97 5 24 1 04 0 04 4 8 5 57 2 87 0 61 2 23 1 83 6 2 2 05 2 03 0 85 0 5 5 Unit inch ...

Page 18: ...MP X5 EMP S5 SEIKO EPSON Revision A Figure 1 7 Dimensions for Ceiling Mount EMP X5 S5 mm 7 200 30 5 5 5 Ø 50 1 4 86 5 52 133 2 21 5 123 2 5 73 15 5 51 5 141 5 100 5 80 157 5 103 56 2 19 160 0 9 26 5 122 83 Unit mm EMP X5 S5 ...

Page 19: ...EMP S5 SEIKO EPSON Revision A Figure 1 8 Dimensions for Ceiling Mount EMP X5 S5 inch 0 28 7 87 1 18 5 5 5 Ø 1 97 0 5 5 3 41 2 05 5 24 0 85 4 84 2 5 2 87 0 61 2 03 5 57 3 96 3 15 6 2 4 06 2 21 0 75 6 3 0 04 1 04 4 8 3 27 Unit inch ...

Page 20: ...Chapter 2 Theory of Operation ...

Page 21: ... The main components that make up the projector are shown in the figure below Figure 2 1 Control Panel Switch Board Lamp Fan Lamp Unit Optical Engine PS Ballast Assy Exhaust Fan TH Board Lamp Thermistor Safety Switch Upper Case Intake Fans PS Fan MA Board Assy EMP X5 EMP S5 EMP S5 ...

Page 22: ...are and functions is shown below Figure 2 2 Audio In Out Lamp PS Ballast P S Fan Lamp Fan Intake Fan B Intake Fan A EMP 822 83 EMP X5 S5 SW Board MA Board Lamp Lid Detection Switch Wired LAN USB Monitor Out Computer1 Computer2 CVBS S Video L V R Drive Signal CN1400 L V G Drive Signal CN1500 L V B Drive Signal CN1600 Optical Engine RC Board L V TH P S TH Safety SW Lamp Lid Detection SW TH Board EX ...

Page 23: ...inues to rise the projector issues the High Temp Error message with LED indicators and stop the Ballast Unit and shuts off the power supply to the Lamp L V Thermistor The thermal detection sensor for L V mounted on the MA Board right above the POP of the Optical Engine The fans are controlled based on the detected thermal data together with the others explained above and below The tempera ture aro...

Page 24: ...ally Lens Shutter Detection Sensor Mechanical Contact Switch The switch using a mechanical contact to detect the status of the Lens Shutter The Closed status is detected when the protrusion of the shutter for detection pushes the switch to close the contact On the Closed Status the solid black is displayed the audio output switches to the A V mute mode the Lamp turns to the Low Brightness mode Com...

Page 25: ...s Alley EMP 822 only Diffuses the light from the lamp to provide uniform illumination Polarizer PBS Polarizes the light and remove the U V component harmful to the L V Dichroic Mirrors Disperse the polarized light into the R G B spectrums POP Unit The heart of the Optical Engine Consists of the L V R G B and the Prism Unit Light Valve L V Controls the intensity of the distributed components of the...

Page 26: ...ion level is optimized and the internal temperature is kept stabilized 2 3 1 Sensors and Switches The fans and sensors mounted in this product and the routes of air flow are shown below Figure 2 5 Part Name Function Intake Fan A B Take in fresh air from the intake duct with Air Filter located in the bottom of the projector and supply it to the Light Valves R G B P S Fan Ventilates the circuit boar...

Page 27: ...Chapter 3 Troubleshooting ...

Page 28: ...the operation of the projector always check that the connectors are con nected securely before proceeding to other checks In order to confirm proper operation use AC power from a normal source and use the cor rect cable type 3 1 1 Troubleshooting Tools and Equipment The following tools and equipment will be required in order to carry out troubleshooting and so you should check that they are on han...

Page 29: ...red Abnormal ON Blink OFF Table 3 2 LED Indicator Status Error Indicator Status Projector Status Problem and Remedy Internal Error Status Abnormality is detected from any of the following elements on the MA board ROM Error RAM Error I2C Error DR Status Error Remedy Disconnect the AC cable once and reconnect it then turn the power on If the same error occurs replace the Optical Engine and MAB set b...

Page 30: ...n clogging When clogging or the like is found clean replace the filter refer to 4 3 2 Removing the Air Filter Assy p 13 Lamp problem Lamp failure Lamp cover is open Status Abnormality occurs to the lamp and the ignition illumination processes fail or the Lamp Lid is not securely closed Remedy Check the following one by one After checking and improving turn on the power again and check if the same ...

Page 31: ...h again projection stops automatically Check that the air filter and air exhaust vent are clear and that the projector is not positioned against a wall If the air filter is clogged clean or replace it refer to 3 3 2 Abnormality Check p 12 4 3 2 Removing the Air Filter Assy p 13 Replace Lamp Replace it with a new lamp If you continue to use the lamp after the replacement period has passed the possi...

Page 32: ...n Replace the fan EX Fan p 37 Intake Fans p 43 Lamp Fan p 50 Abnormal revolutions of the fan Fan s condition If damaged replace the fan EX Fan p 37 Intake Fans p 43 Lamp Fan p 50 Fan error FN Inappropriate connec tion of connectors Connection status If not appropriate correct the connection MA Board Assy p 26 Condition of cables con duction state Replace the fan due to the damaged cable EX Fan p 3...

Page 33: ...ter dirt clogging Clean replace the PS Air Filter Lower Case p 51 Lamp burnt out LE Malfunction of the ther mistor Condition of the PS Bal last Assy Replace the PS Ballast Assy PS s Failure PS Ballast Assy p 47 Replace the PS Ballast Assy Ballast s failure PS Ballast Assy p 47 Instability of the Input AC power supply Quality of the customer s power supply If not appropriate request the improvement...

Page 34: ...opriate request the improvement Access timing error occurs in a low temper ature environment Y43 series Temperature of the cus tomer s operating envi ronment Internal error DR ID Abnormality of the MAB Menu s operation Replace the Optical Engine and MAB set MA Board Assy p 26 Optical Engine p 39 Lamp cover open LC Abnormality of the Lamp Lid Detection Switch Condition of the switch shape deformati...

Page 35: ...ion starts But the pro jected image is all green or cyan with a green frame CN1600 Optical Engine L V B The power can turn on and the projection starts The projected image is all blue but this error cannot be easily found since the default window is the same color Check the color of the menu window CN1700 PS Ballast PS Even if the AC cable is connected the power indicator is not lit The power butt...

Page 36: ...ote Con troller is effective CN703 RC board The power can turn on and the projection starts normally But the control from the front does not function The control from the rear is still effective When checking send the signal to the front of the projector only Otherwise this error can be easily slipped over so be careful Note The setting of the RC receivers active inactive is available from the men...

Page 37: ...ard s Operation Check Check the operation and the function of each button of Switch Board Remote Control RC Projector s Operation Check Check the operation and the function of each button of Remote Control Wired LAN EMP 822 EMP 83 only Connect the AC cable and turn the power ON Check the operation of initialization until the message No signal is displayed Check the operation of turning the power O...

Page 38: ...reign objects around them The cause might be a malfunction of the power supply unit pulse transformer vibration etc Check the thermistors and Safety Switch for malfunction Check the fans for dirt or abnormality Check the Air Filiter for dirt Check the Optical Engine for malfunction Check for Malfunction of Optical Engine Check for dirt deformation on Light Guide Unit Projection Lens Light Valves C...

Page 39: ...ved Fixed to Upper Case correctly Any damage on the latch Check for it with the lid removed Any burn deformation on the frame Check for it with the lamp removed Any deformation discoloration on the connector Any dirt on the glass surface Any deformation discoloration on the connectors terminals Any foreign objects on the connectors terminals Any deformation discoloration on the connector terminals...

Page 40: ...A board CN807 Start Switch Board EX Fan MA board CN702 Lock type connector MA board CN804 Shutter Switch MA board CN704 MA board CN801 MA board CN703 MA board CN802 CN803 MA board CN1400 CN1500 CN1600 Lock type connector Light Valve R G B Intake Fan A B P S thermistor RC board TH board To Next Page Remove Upper Case For more information refer to 4 3 4 Removing the Upper Case Unit p 15 4 4 2 Removi...

Page 41: ...Connection Check 2 MA board CN501 IF board CN3003 PS Ballast P S Fan Lamp Lid Detection SW Lamp Fan Speaker Install Upper Case MA board CN701 CN1700 MA board CN805 MA board CN700 MA board CN806 From previous page EMP 822 EMP 83 s case EMP X5 EMP S5 s case㧕 Speaker Unit END ...

Page 42: ...apply the remedy from the top 1 If it does not work go on to the next remedy NG NG NG NG 1 When pressing Power button on Switch Board does indicator flash green then light green 2 Does the lamp illuminate 3 Does indicator flash orange for approx 2 seconds then light orange For more information refer to 4 3 4 1 Removing the Switch Board Assy p 17 4 5 2 Remov ing the PS Ballast Assy p 47 4 4 2 Remov...

Page 43: ...s left to stand for a while Start No Yes Does Lamp illuminate No Replace Lamp 1 Set the projector on an even workbench 2 Press Power button to turn the power ON 1 Is the image projected 2 Is the message No signal displayed on the bottom left Replace Optical Engine and MAB set To next page 1 Adjust the height with Front Foot 2 Adjust the size of image with Zoom Ring 3 Adjust keystone with the Keyst...

Page 44: ...the cable 2 Replace Optical Engine and MAB set If the image is not projected apply the remedy from the top 1 If it doesnot work go on to the next remedy Is the image vivid No 1 Clean Projection Lens 2 Clean the periphery of L V Yes If the image is not vivid enough apply the remedy from the top 1 If it does not work go on to the next remedy NG Replace Optical Engine and MAB set For more information...

Page 45: ...rom the Speaker 1 Does the sound output from Speaker 2 Is the volume control effective 3 With A V Mute button is the function of stopping resuming the sound effective 1 Re connect MA board CN3003 EMP 822 83 CN501 EMP X5 S5 correctly 3 Replace Optical Engine and MAB set END NG NG For more information refer to 4 5 3 Removing the Lamp Fan Speaker Unit EMP 822 EMP83 only p 50 4 4 2 2 Removing the Spea...

Page 46: ...start stop when closing opening the shutter 3 Replace Optical Engine and MAB set END NG NG NG If theAV Mute does not work correctly apply the remedy from the top 1 If it doesnot work go on to the next remedy For more information refer to 4 3 4 2 Removing the Shutter Switch p 19 4 4 2 Removing the Optical Engine and MAB set 1 MA Board Assy IF Case p 26 4 4 5 Removing the Optical Engine and MAB set ...

Page 47: ...ressing Enter button is the selected item effective 6 By pressing the keystone buttons is the adjustment effective 7 By pressing ESC button is the current status canceled 1 Re connect MA board CN702 correctly 3 Replace Optical Engine and MAB set END NG NG If the buttons does not work correctly apply the remedy from the top 1 If it doesnot work go on to the next remedy For more information refer to...

Page 48: ...ller 4 Replace the RC Board NG NG 1 Select Remote Receiver from the menu set all the receivers active EMP 822 83 only 5 Replace Optical Engine and MAB set END NG NG 2 Replace the batteries of the controller Start If the buttons does not work correctly apply the remedy from the top 1 If it does not work go on to the next remedy For more information refer to 4 5 1 Removing the Inner EX Duct A Intake...

Page 49: ... 2 Re configure the Easy MP farmware by download it again 1 Restart the projector NG NG 1 Re configure the network with Easy MP 3 Replace Optical Engine and MAB set 2 Check the setting of EMP monitor on PC again Is Easy MP window displayed NG Apply each remedy above from the top If it does not work go on to the next remedy NG NG END For more information refer to 4 4 2 Removing the Optical Engine a...

Page 50: ...Chapter 4 Disassembly Assembly ...

Page 51: ...at must be followed and those will be noted throughout this chapter Note the following precaution definitions WARNING CAUTION REASSEMBLY CHECK POINT W A R N I N G Procedures which if not strictly observed could result in personal injury are described under the heading WARNING CAUTION signals a precaution which if ignored could result in damage to equipment If assembly needs special attention or th...

Page 52: ...ny and glass surfaces before installation If any such contamination is found clean it off using isopropyl alcohol Optical Engine removal Lamp assembly removal Air filter removal The speaker unit contains a permanent magnet so keep it away from any storage media such as floppy disks and magnetic cards The Optical Engine is very sensitive to vibration and shocks so handle it with care Do not disasse...

Page 53: ...e unsafe if their specifications or functions are nonconforming the parts that require attention to the safety precautions of the customer the parts that are designated by the public safety regulations or the like 2 The Safety Control Points are the processes that Safety Devices Functions are manufactured or checked the processes that require the management to maintain the workers safety 3 Safety ...

Page 54: ...ound terminal 3 Connect the red lead wire to the line terminal 4 Connect the black lead wire crocodile clip to c in order to measure the insulation resistance 1 between a and c in the diagram below 5 Next insert the probe of the red lead wire into a 6 Set the measure switch to LOCK and then measure the insulation resistance after 1 minute 7 Check that the insulation resistance after 1 minute is 10...

Page 55: ...s Check that each caution labels are placed in the positions shown in the figure below When replacing parts with caution labels attached make sure to stick the label to the replaced parts CAUTION LABEL F CAUTION LABEL A THE CAUTION NOT TO LOOK THROUGH THE PROJECTION LENS ...

Page 56: ...us ring and the zoom ring Phillips screwdriver No 1 10cm 1 Disassembling the outer case and inner com ponents Phillips screwdriver No 2 10cm 1 Disassembling the outer case and inner com ponents Flathead screwdriver 1 Disassembling the rear foot Hexagonal box screwdriver 5 mm 1 Removing the computer interface Tweezers 1 Removing the front foot Heat resistant tape q s Securing cables Brush 1 Cleanin...

Page 57: ...mechanism such as in the light valves In order to obtain the optimum display it is necessary to eliminate these differences in electrical and mechanical characteristics as well as to make mechanical adjustments The various correction values are set at the time of shipment from the factory and are stored in ROM on the MA Board Always replace the Optical Engine and MA Board together as a matched pai...

Page 58: ...P S5 only p 34 4 4 5 1 Removing the Focus Ring Zoom Ring p 41 START 4 3 1 Removing the AS Lamp Unit p 12 4 3 2 Removing the Air Filter Assy p 13 4 3 3 Removing the Front Foot Unit Rear Foot Rubber Foot p 14 4 5 1 Removing the Inner EX Duct A In take Fan RC Board Assy p 43 4 5 3 Removing the Lamp Fan Speaker Unit EMP 822 EMP83 only p 50 4 3 4 1 Removing the Switch Board Assy p 17 4 3 4 2 Removing t...

Page 59: ... AJ Front Foot Unit FOOT UNIT FRONT IF Case CASE IF G IF Label label if J IF Board Assy EMP 822 83 only PRINTED CIRCUIT BOARD ASSEM BLY IF_R1 Inner Exhaust Dust A DUCT EXHAUST INNER A42 Inner EX Dust B DUCT EXHAUST INNER B Intake Duct DUCT INTAKE Intake Fan FAN INTAKE Intake Fan Sheet SHEET INTAKE FAN Lamp Duct DUCT LAMP Lamp Fan FAN LAMP Lamp Lid Detection Switch LAMP COVER DETECTION SWITCH Lamp ...

Page 60: ...R G Rear Foot FOOT REAR Shutter A SHUTTER A Shutter Ball BALL SHUTTER Shutter Frame frame shutter a Shutter Sheet sheet shutter Shutter Spring SPRING SHUTTER Shutter Switch SWITCH SHUTTER Speaker Spring Spring Speaker Speaker EMP X S5 only Speaker Speaker Unit EMP 822 83 only Speaker Unit SW Shading Sheet SHEET SHADING SW B Switch Board Assy PRINTED CIRCUIT BOARD ASSEM BLY SW_R2 TH Board Assy PRIN...

Page 61: ...rew SCREW LAMP 3X6 from the AS Lamp Lid 3 Loosen the two screws that secure the AS Lamp Unit and remove the AS Lamp Unit Figure 4 3 This part is designated as the Safety Device When removing replacing the part for repair be sure to refer to the following section According to the instructions in it handle the part and perform the procedure after servicing 4 1 4 Safety Check after Servicing p 4 AS L...

Page 62: ... 822 EMP 83 EMP X5 EMP S5 SEIKO EPSON Revision A 4 3 2 Removing the Air Filter Assy 1 Pull the tab of the Air Filter Assy outward with your finger and remove the Air Filter Frame Figure 4 4 Air Filter Assy tab ...

Page 63: ...imilar tool into the small slot beside the Front Foot Unit and take out the Front Foot Unit Figure 4 5 Removing the Rear Foot Foot Rubber 1 Pull and rotate the Rear Foot to remove the Rear Foot 2 Press a screwdriver or similar tool into the small slot beside the Rear Foot and pry out the Foot Rubber from the Rear Foot Figure 4 6 Front Foot Unit Foot Rubber Rear Foot ...

Page 64: ...ving the Upper Case Unit 1 Remove the eight screws C B P TITE SCREW 3X10 F ZB 3C that secure the Upper Case Unit from the bottom Figure 4 7 2 Lift the Upper Case Unit carefully Figure 4 8 Be careful as there are 2 cables connected to the Upper Case Unit Upper Case Unit ...

Page 65: ...n A 3 Disconnect the Shutter Switch cable from the connector CN704 on the MA Board and unlock the connector CN702 and disconnect the Switch Board cable Figure 4 9 When connecting the cable to CN702 be sure to lock the connector Locked Unlocked CN702 CN704 ...

Page 66: ...ard Assy and remove the Switch Board Assy from the Upper Case Unit 2 Remove the following parts from the Upper Case Unit Button the color differs according to the model LED Lens Lens Shading Sheet LED Shading Cushion 3 Remove the SW Shading Sheet from the Switch Board Assy Figure 4 10 Switch Board Assy Button LED Lens SW Shading Sheet LED Shading Cushion Lens Shading Sheet ...

Page 67: ... of the following On the central part of the SW Board fold the cable of the SW Board Assy and secure it with a heat resistant tape Route the cable of the Shutter Switch as shown in the figure below and fix it with the heat resistant tape fixing the SW Board Assy Figure 4 11 Shutter Switch Cable SW Board ...

Page 68: ...utter Ball 2 Remove the following parts from the Upper Case Unit Shutter Ball Shutter Spring Shutter A 3 Remove the screw C P TYPE1 B TITET A SCREW 2X6 F ZB 3C that secures the Shutter Switch and remove the Shutter Switch from the Shutter Frame Figure 4 12 When carrying out the following steps be careful not to lose the Shutter Ball and the Shutter Spring C P TYPE1 B TITET A SCREW 2X6 F ZB 3C Shut...

Page 69: ...e sure that it is closed as shown in the figure below Figure 4 13 Correct assembly of the Shutter Switch Stick the Shutter Sheet to the Shutter A in the position shown in the figure below Figure 4 14 Shutter Switch Shutter A Shutter Sheet EMP X5 S5 s case Shutter A Shutter Sheet EMP 822 83 s case ...

Page 70: ...ame or when the sliding action of the shutter become awkward apply grease in the size of a grain of rice to the positions indicated in the figure below EMP 822 83 s case Figure 4 15 ejection pin marks G 71 Shutter A Shutter Frame G 71 Grease position cross sectional view Apply to the top corner of the part ...

Page 71: ...ame or when the sliding action of the shutter become awkward apply grease in the size of a grain of rice to the positions indicated in the figure below EMP X5 S5 s case Figure 4 16 G 71 Shutter Frame ejection pin marks G 71 Shutter A Grease position cross sectional view Apply to the top corner of the part ...

Page 72: ...wing 1 Keep the Shutter A open 2 Put the Shutter Ball into the hole of the Shutter Frame 3 Move the Shutter Ball to the direction of the arrow then squeeze and insert the Shutter Spring to the hole of the Shutter Frame Be careful not to lose the Shutter Ball and the Shutter Spring during assembly Figure 4 17 Shutter Frame Shutter Ball Shutter Spring ...

Page 73: ...Remove the four screws C C P TITE SCREW 3X8 F ZN 3C that secure the Front Case and the Rear Case and remove the Rear Case from the Front Case 2 Remove the screw C C P TITE SCREW 3X8 F ZN 3C that secures the Plate Nut and remove the Plate Nut from the Rear Case Figure 4 18 Rear Case Plate Nut Front Case ...

Page 74: ...1 Removing the Foot Detection Assy EMP X5 only 1 Disconnect the cable of the Foot Detection Assy from the connector CN705 on the MA Board 2 Remove the two screws C B P TITE SCREW 3X10 F ZB 3C that secure the Foot Detection Assy and remove the Foot Detection Assy Figure 4 19 Foot Detection Assy ...

Page 75: ... connecting the R G B Light Valve cables be sure to insert the R G B Light Valve cables securely into the connectors to the end If there is a loose connection a half way slant connection it may cause short circuiting or malfunction and which may result in damage to or overheating of the ICs on the cables Be sure to lock the connectors when reassembling Light Valve R Light Valve G Light Valve B Loc...

Page 76: ...ard Assy CN704 Shutter Switch cable CN801 TH Board Lamp Thermistor CN802 CN803 Intake Fan 1 Intake Fan 2 CN804 EX Fan CN805 P S Fan CN806 Lamp Fan CN807 P S Thermistor CN501 Speaker EMP X5 EMP S5 only CN705 Foot Detection Assy EMP X5 only The connectors to be disconnected before this step If remaining connected disconnect them at this point Figure 4 21 CN1700 CN802 CN803 CN703 CN806 Light Valves C...

Page 77: ...ect the Speaker Unit Cable from the connector CN3003 and remove the MA Board Assy 3 Remove the three screws C B SCREW 3X6 F ZB 3C that secure the IF Case and remove the IF Case 4 Remove the RC Filter from the IF Case 5 Remove the IF Label from the IF Case Figure 4 22 Be careful when lifting the IF Board Assy as the Speaker Unit Cable is connected to connector CN3003 MA Board Assy IF Case IF Label ...

Page 78: ...t secure the MA Board Assy and the screw C B P TITE SCREW 3X10 F ZB 3C that secure the IF Case and remove the MA Board Assy 2 Remove the two screws C B P TITE SCREW 3X10 F ZB 3C that secure the IF Case and remove the IF Case 3 Remove the RC Filter from the IF Case 4 Remove the IF Label from the IF Case Figure 4 23 MA Board Assy IF Case IF Label RC Filter C B P TITESCREW 3X10 F ZB 3C C C SCREW 3X6 ...

Page 79: ...vision A When connecting the connectors to the MA Board Assy route the cables as shown below Figure 4 24 1 2 3 4 5 6 7 No Connector No Connector 1 Lamp Lid Detection SW 5 RC Board 2 Lamp Fan 6 Intake Fan2 3 Speaker 7 PS Ballast Assy SCI 4 Intake Fan1 ...

Page 80: ...in the direction of the arrow 2 Connect to CN700 on the MA Board Assy Figure 4 25 2 4 s Routing 1 Route the Lamp Fan Cable twice around the Speaker Cable then connect the connector 2 Route the Intake Fan1 Cable twice around the Intake Duct then connect the connector Figure 4 26 Connector CN700 MA Plate Lamp Lid Detection Switch Intake Duct Speaker Cable Lamp Fan Cable Intake Fan1 Cable ...

Page 81: ...t twice around the Intake Duct and connect the connector Figure 4 27 6 7 s Routing 1 Route the Intake Fan2 Cable in between the protrusion of the Intake Duct and the MA Board Assy 2 When routing the SCI Cable do not pull from the PS Ballast Assy side Figure 4 28 Intake Duct Intake Fan1 RC Board Cable Intake Duct PS Ballast Assy SCI Cable Intake Fan2 Cable ...

Page 82: ...ove the MA Plate the MA Shield and the IF Board Assy D sub15pin fastening screws 1 4 40X1 4 H H F NI O SCREW x 8 S terminal RCA terminal fastening screws C B P TITE SCREW 3X10 F ZB 3C x 2 MA Shield fastening screws C C SCREW 3X6 F ZN 3C x 2 Figure 4 29 IF Board Assy MA Shield C C SCREW 3X6 F ZN 3C C B P TITE SCREW 3X10 F ZB 3C MA Board Assy MA Plate ...

Page 83: ...EMP S5 SEIKO EPSON Revision A 4 4 2 2 Removing the Speaker EMP X5 EMP S5 only 1 Remove the two screws C P TYPE2 P TITESCREW 1 7X6 F ZB 3C that secure the Speaker and remove the Speaker from the IF Case Figure 4 30 Speaker IF Case ...

Page 84: ...tch Removing the TH Board Assy 1 Remove the screw C B P TITE SCREW 3X10 F ZB 3C that secures the TH Board Assy and remove the TH Board Assy Figure 4 31 This part is designated as the Safety Device When removing replacing the part for repair be sure to refer to the following section According to the instructions in it handle the part and perform the procedure after servicing 4 1 4 Safety Check afte...

Page 85: ... the Lamp Lid Detection Switch When installing the Lamp Lid Detection Switch connect the cable of the Lamp Lid Detection Switch in the order described below 1 Route the cable of the Lamp Lid Detection Switch under the MA Plate and through the slit shown in the figure below in the direction of the arrow 2 Connect to CN700 on the MA Board Assy Figure 4 33 Lamp Lid Detection Switch 0 3mm and more Con...

Page 86: ... Remove the three screws C B P TITE SCREW 3X10 F ZB 3C that secure the Inner EX Duct B and remove the Inner EX Duct B together with the EX Fan 2 Remove the two screws C B P TITE SCREW 3X10 F ZB 3C that secure the EX Fan and remove the EX Fan from the Inner EX Duct B Figure 4 34 EX Fan Inner EX Duct B ...

Page 87: ...to the ditch of the Inner EX Duct B Figure 4 35 When installing the Inner EX Duct B split the Lamp Connector Cable into two and route the cables to the protrusion of Inner EX Duct B as shown in the figure below Figure 4 36 Ex Fan Cable Inner EX Duct B Inner EX Duct B Lamp Connector Cable ...

Page 88: ... S5 SEIKO EPSON Revision A 4 4 5 Removing the Optical Engine and MAB set 2 Optical Engine 1 Remove the four screws C B P TITE SCREW 3X10 F ZB 3C that secure the Optical Engine and remove the Optical Engine Figure 4 37 Optical Engine ...

Page 89: ...822 83 EMP X5 S5 Optical Engine OPTICAL ENGINE OPTICAL ENGINE MA Board Assy PRINTED CIRCUIT BOARD ASSEMBLY MA_R1 PRINTED CIRCUIT BOARD ASSEMBLY MA_S2 MA Plate PLATE MA PLATE MA MA Shield SHIELD MA SHIELD MA Screw C C SCREW 3X6 F ZN 3C C C SCREW 3X6 F ZN 3C IF Board Assy PRINTED CIRCUIT BOARD ASSEMBLY IF_R1 ...

Page 90: ... P S P1 SCREW 3X10 F ZN 3C and the four nuts H N 3 F ZN 3C that secure the PROJECTION LENS and the PROJECTION LENS 2 Remove the two screws C P TYPE1 B TITET A SCREW 2X6 F ZB 3C that secure the Focus Ring and remove the Focus Ring 3 Remove the two screws C P TYPE1 B TITET A SCREW 2X6 F ZB 3C that secure the Zoom Ring and remove the Zoom Ring Figure 4 38 Optical Engine Focus Ring Zoom Ring ...

Page 91: ...ove the four screws C P S P1 SCREW 3X10 F ZN 3C and the four nuts H N 3 F ZN 3C that secure the PROJECTION LENS and the PROJECTION LENS 2 Remove the two screws C P TYPE1 B TITET A SCREW 2X6 F ZB 3C that secure the Focus Ring and remove the Focus Ring Figure 4 39 Optical Engine Focus Ring EMP S5 s case ...

Page 92: ...five screws C B P TITE SCREW 3X10 F ZB 3C that secure the Intake Duct and remove the Intake Duct together with the Intake Fans 2 Remove the four screws two each C B P TITE SCREW 3X12 F ZN 3C that secure the Intake Fans and remove the Intake Fans from the Intake Duct 3 Remove the Intake Fan Sheet one each from the Intake Fans Removing the RC Board Assy 1 Remove the RC Board Assy from the Lower Case...

Page 93: ... to align the arc of the sheet with the arc of the fan where the fan cable comes out Figure 4 41 When installing the Intake Duct be careful of the routing of the cables below Secure the AC Cable to the ditch of the Lower Case Secure the AC Cable under the Intake Duct Figure 4 42 Intake Fan Intake Fan Sheet Lower Case AC Cable Intake Duct ...

Page 94: ...ke Duct Figure 4 43 When installing the Inner Exhaust Duct A check the following The Lamp Connector is secured to the notch of the Inner Exhaust Duct A The Safety Switch is secured to the notch of the Inner Exhaust Duct A Figure 4 44 Intake Duct Lamp Fan Lamp Connector Safety Switch Inner Exhaust Duct A ...

Page 95: ...IKO EPSON Revision A After installing the Safety Switch pull the Protection Tube in the direction of the arrow and make sure that the cable of the Safety Switch is covered with the Protection Tube Figure 4 45 Safety Switch Protection Tube ...

Page 96: ...X10 F ZB 3C that secure the PS Bal last Assy and remove the PS Ballast Assy from the Lower Case Figure 4 46 This part is designated as the Safety Device When removing replacing the part for repair be sure to refer to the following section According to the instructions in it handle the part and perform the procedure after servicing 4 1 4 Safety Check after Servicing p 4 PS Ballast Assy Ferrite Core...

Page 97: ... of the Lower Case Figure 4 47 The AC Inlet is set so that the AC Cable come to the top The tube part of the AC Inlet is not crossing over the Lamp Duct To prevent the AC Cable from being caught between the IF Board Assy and the Lamp Duct when the MA Board Assy is installed EMP 822 83 only Figure 4 48 AC Cable Lower Case AC Inlet AC Cable Lamp Duct ...

Page 98: ...A The Ferrite Core is set so that the AC Cable is facing the Lamp Fan side Figure 4 49 The Lamp Connector Cable in the figure below are routed to the two ditches of the PS Ballast Assy Figure 4 50 Ferrite Core AC Cable Lamp Fan Ditches Lamp Connector Cable ...

Page 99: ...nd remove the Lamp Duct and the Lamp Fan from the Lower Case Removing the Speaker Unit 1 Remove the three screws C B P TITE SCREW 3X10 F ZB 3C that secure the Speaker Unit and remove the Speaker Unit from the Lower Case 2 Remove the screw C B P TITE SCREW 3X10 F ZB 3C that secures the Speaker Spring and remove the Speaker Spring from the Speaker Unit Figure 4 51 Lower Case Lamp Duct Lamp Fan Speak...

Page 100: ...ng parts from the Lower Case Lower Case Seal Filter RC Lamp Shield B 2 Remove the screw C B P TITE SCREW 3X10 F ZB 3C that secures the Lamp Shield and remove the Lamp Shield from the Lower Case 3 Remove the PS Air Filter Figure 4 52 Lamp Shield B Lower Case Filter RC PS Air Filter Lower Case Seal Lamp Shield ...

Page 101: ... SEIKO EPSON Revision A When installing the EMI Sheet stick it to the position described below Figure 4 53 When installing the Lamp Shield secure the PS Air Filter under it Figure 4 54 EMI Sheet stick position Lamp Shield PS Air Filter ...

Page 102: ...Chapter 5 Appendix ...

Page 103: ...e not to be disclosed to others without the express written consent of Epson XXXXXXXXXX XXXXXXXXXX Input Signal Input Signal XXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXX Frequency Frequency H KHz V Hz H KHz V Hz Sync Polarity Sync Polarity H V H V Sync Mode Sync Mode Detected Comp Mode Detected Comp Mode XXXX XXXX Total Operation Time Total Operation Time 0H 0H Lamp Op Time C Lamp Op Time C 0H 0H H M L H M L...

Page 104: ...w the PW firm ware version The last four digits show the Sub sys tem s firmware version Source Easy MP Easy MP Input Signal Input Signal Frequency Frequency H kHz V Hz H kHz V Hz Sync Polarity Sync Polarity H V H V Sync Mode Sync Mode Detected Comp Mode Detected Comp Mode Total Operation Time Total Operation Time 0H 0H Lamp Op Time C Lamp Op Time C 0H 0H H M L H M L 0H 0H 0H 0H 0H 0H Lamp Replacem...

Page 105: ...5535 Over 65535 65535 Not cleared to 0 m 2 digit number 00 59 s 2 digit number 00 59 LOT Lamp Operation Time POT Time after Lamp is ON ST PJ Projector s status Acquired data of PWR of the ESC VP21 command CD TOT h CD TOT h m s LOT h m s POT h m s ST m s LOT h m s POT h m s ST Error Error CF CF 00005 3627 00009 4657 00000 0223 01 00005 3627 00009 4657 00000 0223 01 Log Log FN FN 00005 3404 00008 35...

Page 106: ... data of TEMP of the ESC VP21 command Control data 2 Voltage of each fan Acquired data of TEMP of the ESC VP21 command Type Clearing the Lamp Information Clearing the AS Information Clearing the Log Information Operation Press Up and Source for 10 sec during displaying Page 1 Page 2 Press Down and Source for 10 sec during displaying Page 1 Page 2 Press Right for more than 5 sec then within 3 sec p...

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Epson EMP 822, Service Manual

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