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Up to 6 controllers connection in parallel to expand the system 

 

Load dry contact to control the external load switch 

 

To set the first and the second disconnection voltage of load by the software 

 

Auto-control of utility and generator dry contact design to compose a hybrid power system easily 

 

Remote temperature and voltage sensor design to collect more accurate battery 

temperature/terminal voltage and eliminate the battery cables' voltage drop 

 

Isolated RS485 communication ports (Modbus protocol)   

 

5V/200mA RS485 communication ports with short circuit protection 

 

Support remote monitoring and parameters setting via the APP or PC software 

 The parameters are measured in the Tracer10415AN@48V system. 

1.2 Characteristics 

 

Figure 1 Product Characteristics 

 Charging indicator 

 (Utility/Generator) dry contact ON interface 

 

SELECT

 button 

 RBVS interface

(4)

 

 External fuse 

 (Load) dry contact interface

(5)

 

 Grounding terminal 

  (Utility/Generator)  dry  contact  OFF 

interface 

 Screw hole(M4) 

 PV terminals

(6)

 

 (PV reverse polarity) alarm indicator 

 Battery terminals

(6)

 

Summary of Contents for Tracer10415AN

Page 1: ...MPPT Solar Charge Controller User Manual Model Tracer6210AN Tracer5415AN Tracer6415AN Tracer8415AN Tracer10415AN Tracer5420AN Tracer6420AN Tracer8420AN Tracer10420AN...

Page 2: ......

Page 3: ...stallation 5 2 1 Attentions 5 2 2 Requirements for the PV array 5 2 3 Wire size 7 2 4 Dry contact instruction 8 2 5 Mounting 9 3 Operation 13 3 1 Indicator 13 3 2 Buttons 13 3 3 LCD Display 14 3 4 Set...

Page 4: ......

Page 5: ...ry fuse breakers before controller installation and adjustment Power connections must remain tight to avoid excessive heating from a loose connection The entire system should be installed by professio...

Page 6: ...id power system easily Comprehensive electronic protections including overcharging over discharging and PV reverse polarity protection effectively ensure a more reliable and durable solar system opera...

Page 7: ...battery cables voltage drop Isolated RS485 communication ports Modbus protocol 5V 200mA RS485 communication ports with short circuit protection Support remote monitoring and parameters setting via th...

Page 8: ...when connecting multiple controllers in parallel RS485 ports are for cascaded use 4 Connect an RBVS Remote Battery Voltage Sensor to detect accurate battery voltage The sampling distance is no longer...

Page 9: ...connector may be wired to another battery or a bank of batteries The following instructions refer to a singular battery Still it is implied that the battery connection can be made to either one batter...

Page 10: ...1 24V 3 2 2 1 1 48V 3 2 2 2 1 IMPORTANT The above parameters are calculated under standard test conditions STC Standard Test Condition Module Temperature 25 Air Mass1 5 Irradiance 1000W m2 Tracer5420...

Page 11: ...For max PV input current and max PV wire size please refer to the table below Model Max PV input current Max PV wire size Tracer5415AN Tracer5420AN 50A 16mm2 6AWG Tracer6210AN Tracer6415AN Tracer6420...

Page 12: ...rator VBAT VON Stop the Utility Generator VBAT VOFF CAUTION Before starting or stopping the Utility Generator via the Utility Generator dry contact you shall set the switch to the ON position The VON...

Page 13: ...ules the PV array can produce a high open circuit voltage so disconnect the breaker before wiring and be careful Tracer AN series controllers have no battery reverse protection Do not reverse the batt...

Page 14: ...uring the wiring Otherwise the controller may be damaged CAUTION During the wiring please do not connect the circuit breaker or fuse Ensure that the electrode polarity is correctly connected A fuse wh...

Page 15: ...11 controller s Load dry contact to the inverter s start stop dry contact Otherwise the controller may be damaged Single controller Connection in parallel...

Page 16: ...nect the remote temperature sensor cable Model RTS300R47K3 81A Connect the remote temperature sensor cable to the interface and place the other end close to the battery CAUTION Suppose the remote temp...

Page 17: ...w PV voltage Green Slowly flashing 1Hz Normal charging Green Fast flashing 4Hz PV over voltage IMPORTANT The fault indicator refers to chapter 3 3 LCD Display 3 2 Buttons Modes Note Load dry contact I...

Page 18: ...nd generate energy Battery Battery capacity In Charging Battery Voltage Current Temperature Battery type Load Load dry contact connected Load dry contact disconnected 2 Browse interface IMPORTANT When...

Page 19: ...nk System voltage error Red slowly flashing Fast flashing in green Battery level shows current value battery frame blink and fault icon blink 3 4 Setting 1 Clear the generated energy In the PV power i...

Page 20: ...ium battery type must be set through the PC or APP Set the battery type via the PC software or APP software PC software Connect the controller and the PC through the USB to the RS485 converter and set...

Page 21: ...6V 12 6V 9 17V Under voltage warning reconnect voltage 12 2V 12 2V 12 2V 9 17V Under voltage warning voltage 12 0V 12 0V 12 0V 9 17V Low voltage disconnect voltage 11 1V 11 1V 11 1V 9 17V Discharging...

Page 22: ...ltage 10 6V 9 3V 9 17V The following rules must be observed when modifying the parameter values in User for a lithium battery A Over Voltage Disconnect Voltage Over Charging Protection Voltage Protect...

Page 23: ...ower is 1 5 times the controller s rated power the controller may be damaged Night reverse charging protection Prevent the battery from discharging to the PV module at night Battery over voltage prote...

Page 24: ...igh voltage surge pulses with less energy Suppose the controller is to be used in an area with frequent lightning strikes In that case it is recommended to install an external surge arrester When the...

Page 25: ...e best performance Make sure no block on airflow around the controller Clear up any dirt and fragments on the radiator Check all the naked wires to ensure insulation is not damaged by sun exposure fri...

Page 26: ...fficiency 99 5 Max conversion efficiency 98 3 Full load efficiency 97 8 97 1 Temperature compensate coefficient 3mV 2V Default Self consumption 98mA 12V 60mA 24V 50mA 36V 46mA 48V Grounding Common neg...

Page 27: ...Self consumption 98mA 12V 60mA 24V Grounding type Common negative grounding Dry contact Rated value 5A 30VDC Max value 0 5A 60VDC Communication method RS485 5VDC 200mA Two RJ45 ports in parallel LCD...

Page 28: ...ing Dry contact Rated value 5A 30VDC Max value 0 5A 60VDC Communication method RS485 5VDC 200mA Two RJ45 ports in parallel LCD backlight time Default 60S Range 0 999S 0S the backlight is ON all the ti...

Page 29: ...he time Mechanical parameters Dimension L x W x H 394 240 134mm Mounting size L x W 300 228mm Mounting hole size 7mm Wire size 2AWG 35mm2 Recommended cable 4AWG 25mm2 Net Weight 6 1kg When connecting...

Page 30: ...W 300 230mm Mounting hole size 7mm Wire size 2AWG 35mm2 Recommended cable 2AWG 35mm2 Net Weight 7 4kg When connecting the controller to external devices only one of the communication ports is used wh...

Page 31: ...27 Appendix 1 Dimensions Unit mm Tracer5415 5420AN...

Page 32: ...28 Tracer6210AN...

Page 33: ...29 Tracer6415 6420AN...

Page 34: ...30 Tracer8415 8420AN...

Page 35: ...31 Tracer10415 10420AN Any changes without prior notice Version number V3 4...

Page 36: ...HUIZHOU EPEVER TECHNOLOGY CO LTD Tel 86 752 3889706 E mail info epever com Website www epever com...

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