ep ICE301B, Service Manual

Page: 47 / 54

REV. 09/2020 REV. 09/2020
MAST MAST
8 8
84 85
Code Description
A3 Right Shift Mast Tubing
B1 Left Shift Mast Tubing
Before going on with the next step, please fix
the cylinder properly first. Be sure to avoid the
falling of cylinder during removal, resulting in
personal injury.
Full Free Middle Cylinder
(with mast on the vehicle)
-
-
-
Lower the mast to the bottom, press the
emergency stop switch and disconnect the
key switch;
Remove retaining shelf (see
Section 8.1.5.1 );
Block the truck wheels with wooden wedges,
raise the fork carriage for 500mm with lifting
tools, insert wooden block between it and the
ground for supporting;
Hydraulic oil may damage truck parts and
contaminate the environment. When removing
joints or tubings, place a clean container under
it for discharge of hydraulic oil.
-
-
-
Loosen the joints (6, Fig3131-60012SM) to
separate the middle cylinder and tubing (5);
Disconnect the connections between the
tubings (2, Fig3131-60013SM ) around the
middle cylinder and rigid pipe assembly (3);
Remove the fork carriage chains according to
Section 8.2.2.2 ;
CAUTION
CAUTION
8.2.4 Lift Cylinder
8.2.4.1 Cylinder Removal
Left Cylinder Removal (with mast down)
-
-
-
-
-
Remove the mast from the chassis according
to Section 8.2.1 ;
Lay down the mast with lifting tools (with
outer mast underneath the inner mast), place
sleepers at both ends for supporting;
Remove the tubing (1,
Fig3131-60012SM )
to make it separate from the three-pass
component (2);
Remove the regulator (4) from the three-pass
component (2);
Unscrew the bolt (6,
Fig3530-60006SM ) and
remove the cylinder clamp (7);
-
- Unscrew the mounting bolt (8) from the bott-
om of the cylinder;
Unscrew the bolt (3), lift the cylinder (4) up
and remove it from the truck;
-
Remove the three-pass component (2,
Fig3131-60012SM) from the right cylinder.
Right Cylinder Removal(with mast down)
-
-
-
Remove the mast from the chassis according
to Section 8.2.1 ;
Lay down the mast with lifting tools (with
outer mast underneath the inner mast), place
sleepers at both ends for supporting;
Remove the tubing (1,
Fig3131-60012SM ) to
make it separate from the direct coupling (3);
-
-
Remove the tubing (5) to make it separate
from the right cylinder;
Unscrew the bolt (6,
Fig3530-60006SM ) and
remove the cylinder clamp (7);
Before going on with the next step, please fix
the cylinder properly first. Be sure to avoid the
falling of cylinder during removal, resulting in
personal injury.
CAUTION
-
-
Unscrew the mounting bolt (8) from the bott-
om of the cylinder;
Unscrew the bolt (3), lift the cylinder (5) up
and remove it from the truck;
-
-
-
Unscrew bolt (18, Fig3530-60006SM) and
remove the middle cylinder roller guard (16);
Unscrew the nut (19), remove the middle
cylinder tube shaft (12) and middle cylinder
tube roller (11);
Unscrew the bolt (9) and remove the middle
cylinder fixing plate (10) and sprocket seat
(13) from the cylinder (14);