12
REV. 09/2020
13
REV. 09/2020
MAINTENANCE
MAINTENANCE
2
2
Table 2.1 Inspection & Maintenance List
Interval in days/months/years
7 d
60 d
90 d
6 m
1y
Interval in hours
50
250
500
1000
2000
Functions and Control
Check the functions of the operation switches and
display
A
Check alarm system functions
A
Check parking brake functions
A
Check the emergency switch functions
A
Check the steering wheel functions
A
Check the cables for damage and if the terminals are
secure
A
Check the seat switch functions
A
Check and tighten the controllers and contactors
A
Check accelerator pedal functions
A
Check fault information records and operating hours
A
Power Supply & Drive System
Check the battery cables for damage and replace if
necessary
A
Check the battery charge connector
A
Check if the cable connections between battery mon-
omers are secure, apply some grease to electrodes if
necessary
A
Check battery temperature
A
Check battery locking mechanism
A
Check and tighten motor mounting bolts
A
Check the connections of motor connectors
A
-
-
-
-
2.2 Maintenance
2.2.1 Cleaning
Do not use flammable liquids to clean the
truck.
Before starting to clean, all necessary
security measures must be taken to prevent
sparking (short circuit) during operation. If the
truck is powered by battery, battery plug must
be pulled out.
When cleaning electrical and electronic com-
ponents, you should use low-intensity suction
gas or compressed dry air. Meanwhile, clean
the dust on the surface of components with
non-conductive and antistatic brush.
Do not use vapor steam to clean the equipm-
ent.
2.2.2 Inspection
Regular inspection and maintenance under
normal conditions of use:
Operating
Hours (h)
Requirements
50
At least once per 7 days
250
At least once per 60 days
500
At least once per 90 days
1000
At least once every 6 months
2000
At least once per year
When the truck is at running-in phase (after
approximately 100 hours of operation), the
equipment user must check the fastening of
wheel nuts and bolts and re-tighten them if
necessary.
Regular inspection and maintenance under
harsh conditions of use:
Under harsh working conditions, especially:
-
Dusty environment
-
Corrosive environment
-
Cold storage environment
The maintenance intervals should be shortened
by half.
A = Check / Adjust
Please refer to Inspection & Maintenance List
for regular inspection and maintenance of the
vehicles.
L = Lubrication
Under harsh conditions, the lubrication intervals
should be shortened by half.
CAUTION