Envision NDZ 022 A11AC Installation Manual Download Page 17

17

ENVISION SERIES INSTALLATION MANUAL

Wiring Schematics

Envision Series - Single Speed Split Wiring Schematic - 208-230/60/1

HWL

HP

LP

WCL

97P774-30 3/9/07

St

at

us

LE

D

PC

B

SW4

R
R
R
R
R
G
Y
R

T

T

240V L2

240V L1

240V L2

P6

Premier 2

Microprocessor

Logic Control

(DC Voltage)

P1

Fused L2

R

C

CC-GND

NO

CR2

COM

F1-10A 240V

Fused L2

NO

CR1

COM

1

2

3

4

5

6

7

8

1

2

3

P4

Pink

Black

Blue

Orange

Orange

Pink

Yellow

Yellow

1

2

3

C

P2

Down

C

1

2

3

4

5

6

7

Shut

SL1 In

Not

SL1 Out

Used

NOTE 1

Acc Com

Acc NC

Acc NO

1

2

3

P3

1

2

3

Main Logic PCB

F1-10A
240V

Tan

6

5

4

8

7

P5

12

1

2

9

10

3

4

9

11

2

10

8

1

12

5

3

13

14

15

16

11

G

W

O

R

C

Y1

Y2

LO

On

SW1

1
2
3
4
5
6
7
8
9

10
11
12

ECM2

Air Flow
Settings

Black

Blue

14

13

6

7

CC

NO

NC

CR4

COM

NO

NC

CR3

COM

RV

CCHI

Not Used

Not Used

On

SW3

On

SW2

1
2
3
4
5
6
7
8

No Htg3 / Htg3

Dehum / Norm

Fan / Comp

Loop / Well

Test / Norm

Outputs / Norm

Inputs / Norm

2 Speed / 1 Speed

Normal / Finish on 2

nd

(Note 2)

No RPM / RPM
Electric Heat / Normal
Envision / E Series or Premier

1
2
3
4
5

Pulse L / Constant L (NOTE 4)

Field Selection Dips - #1 On, #6 On, #7 On
Drain pan overflow Lockout
FP thermistor (loop<15°F,well<30°F) Lockout
High Pressure > 600 PSI Lockout
Low Pressure < 40 PSI Lockout
ECM2 RPM < 100 rpm Lockout
Microprocessor malfunction*
HWL thermistor > 130°F
DHW pump switch off

Drain
Water Flow
High Press
Low Press / Comp
Air Flow
Status
DHW Limit
DHW off

LED

Normal Display Mode

#1 Off, #6 On, #7 On
Drain pan overflow
FP thermistor (loop<15°F, well<30°F)
High Pressure > 600 PSI
Low Pressure < 40 PSI
ECM2 RPM < 100 rpm
Not Used
HWL thermistor > 130°F
DHW pump switch off

Current Fault Status

#6 Off, #7 On

Y1
Y2

O
G
W

SL1
SL2

--

Inputs

#6 On, #7 Off

Compressor Lo
Compressor Hi

RV

FAN

DHW Pump
Loop Pump 1

Loop Pump 2

--

Outputs

#6 Off, #7 Off

Blower Lo

Blower Med

Blower Hi

Aux Heat #1
Aux Heat #2

AuxHeat #3

Aux Heat #4

--

Outputs2

Diagnostic Modes

*Green LED not flashing

Notes:

1 - 24V Accessory relay (see SW2 - 3 for description of operation )

4 – SW2-8 must be in the OFF position for pulsed “L” lockout signal and in the ON position for constant

“L” lockout signal.

2 – This Switch allows the unit to down stage with the t -stat when OFF and finish on second stage when

ON. Finish second stage reduces stage changing in recip dual capacity compressors and should
be ON for unzoned Dual Cap E -Series or Premier 2 speed units.

Thermistor

Light emitting diode - Green

Relay coil

Capacitor w/ bleed resistor

Switch - Condensate overflow

Switch - High pressure

Switch - Low pressure

Switch -Hot Water On/Off

Polarized connector

Factory Low voltage wiring
Factory Line voltage wiring
Field low voltage wiring
Field line voltage wiring
Optional block
DC Voltage PCB traces
Internal junction
Quick connect terminal

Wire nut

Field wire lug

Ground

Fuse

CC -
CO -
CR1 -
CR2-
CR3 -
CR4 -

F1 and F2 -

WCL -

HE -
HP -

LP -

PB1, PB2 -
PS -
RV -
SW1 -
SW2 -
SW3 -
SW4 -
TS -

Compressor Contactor
Condensate overflow sensor
DHW pump relay

Loop pump relay

Fuses

Water Coil Limit Sensor

Heater element
High pressure switch

Low pressure switch
Power blocks
Power strip
Reversing Valve coil
DIP package 12 position
DIP package 8 position
DIP package 5 position
Hot water pump enable switch
Thermal limit switch

Legend

Relay Contacts-
N.O., N.C.

G

T

1

3

2

P

L1

PSC Fan Speed Relay
PSC Fan Power Relay

ER1 to ER4 -

Aux heat stage relays

HWL -

Hot water limit sensor

SC -

Start Contactor

Start Relay

SR -

CS -

Compressor Solenoid **DC Coil**

CA -

Comfort Alert

Y1

Y2

O

R

C

L

C

R

Fossil Fuel

Furnace

Thermostat

24 VAC

Common

Common

24 VAC

Fault Signal

Reversing Valve

2nd Stage Compressor

1st Stage Compressor

Y1

Y2

O

R

C

LO

EZ Split

G

G

Fan

W

W

Auxiliary Heat Relay

Duel Fuel Wiring Diagram

Using Field Installed Relay

Note: Field installed DPST dual fuel relay

(Required for dual fuel installation)

Auxiliary Heat Relay

P2

P1

Shut

Auxiliary

Heat Relay

Down

= chassis

LED

Flash Code Description

Green

Solid

Module Has Power

Red

Solid

Y1 Present But Compressor Not Running

Code 1

Long Run Time

Code 2

System Pressure Trip

Code 3

Short Cycling

Code 4

Locked Rotor

Code 5

Open Circuit

Code 6

Open Start Circuit

Code 7

Open Run Circuit

Code 8

Welded Contactor

Code 9

Low Voltage

Yellow

Comfort Alert Status

N

O

T

U

S

E

D

5 - DHW pump only in models with hot water generation option .

NOTE 5

DHW

Pump

Blu

3A

Fuse

Pink

Blu(17)

Ext Pump

1/2 hp Total

208-230/60/1

Pump

Pump

G

2

1

PB1

1

2

Yel(8)

Pink(13)

Unit Power

208-230/60/1

G

L2

L1

CC

C

S

R

Run

Capacitor

Red

Black

Blue

Tan
(16)

Comfort Alert

CC

Blk(1)

Violet(2)

Comfort

Alert

R

Y

C

Violet(3)

Blk(5)

Yel(6)

L

Comfort Alert

NOTE 3

Brn(15)

Org(14)

Gry(9)

C

NOTE 6

SL1 In

SL1 Out

Optional

Remote Unit

Without

Loop Pump

6 - Connection of remote unit that does not have a loop pump for slave operation .

3 - Comfort Alert fault output to Premier Control Board

Summary of Contents for NDZ 022 A11AC

Page 1: ...uperheater Connections Electrical Startup Procedures Troubleshooting Preventive Maintenance IM1592 06 07 Envision Series Geothermal Indoor Split Heat Pumps R 410A Refrigerant 2 6 Ton Single Speed 2 6...

Page 2: ...6 1 59 56 1 59 74 2 1 90 2 55 92 2 61 108 3 06 52 1 47 56 1 59 90 2 55 92 2 61 104 2 95 Coax and Water Piping Water Connections Size Swivel in mm 1 25 4 HWG Connection Size Swivel in mm 1 25 4 Coax Pi...

Page 3: ...ed Loop Ground Source Systems 12 Desuperheater 13 14 Electical Data 14 Thermostat Wiring 15 Wiring Schematics 16 17 Microprocessor Control Features and Operation 18 19 Operation Logic Data 20 DIP Swit...

Page 4: ...are located in unconditioned spaces to prevent damage from frozen water lines and excessive heat that could damage electrical components Air Coil Location Refer to the air handler manufacturer s instr...

Page 5: ...ing an Envision Split to an air handler coil Select R 410A components only Select 12 SEER or higher air handler coil Match the air handler to the air handler coil data table on page 9 Indoor matching...

Page 6: ...e capacity of the unit refer to page 9 Line sets should be routed as di rectly as possible avoiding unnecessary bends or turns All wall penetrations should be sealed properly Line set should not come...

Page 7: ...oil should be located in the supply side of the furnace to avoid condensation damage to the furnace heat exchanger A high temperature limit should be installed upstream of the coil to de energize the...

Page 8: ...swivel connector prior to attempting any connection The rubber seals are shipped attached to the waterline To make the connec tion to a ground loop system mate the brass connector supplied in CK4L con...

Page 9: ...8 OD 3 4 OD 3 8 OD 7 8 OD 1 2 OD 74 NZ048 NAH060 3 4 OD 3 8 OD 7 8 OD 3 8 OD 7 8 OD 1 2 OD 90 NZ060 NAH060 7 8 OD 1 2 OD 7 8 OD 1 2 OD 1 1 8 OD 1 2 OD 92 NZ070 NAH060 7 8 OD 1 2 OD 7 8 OD 1 2 OD 1 1 8...

Page 10: ...storm sewer drain field adjacent stream or pond etc Most local codes forbid the use of sanitary sewer for disposal Consult your local building and zoning depart ments to ensure compliance in your are...

Page 11: ...iron bacteria will be pres ent a closed loop system is recommended The heat exchanger coils in ground water systems may over a period of time lose heat exchange capabilities due to a buildup of miner...

Page 12: ...in the specification cata log Usually 2 5 to 3 GPM of flow per ton of cooling capacity is recommended in earth loop applications Multiple Units on One Flow Center When two units are connected to one l...

Page 13: ...erheater pump to operate during these conditions actually removes heat from the DHW circulating through the unit To overcome this Envision unit microprocessors have been programmed to disengage the de...

Page 14: ...ndicator plug 1 turn on the motor end of the pump until all air is purged from the pump then tighten the plug Use vent couplings to bleed air from the lines 6 Carefully inspect all plumbing for water...

Page 15: ...ay Note Field installed DPST dual fuel relay Required for dual fuel installation Auxiliary Heat Relay P2 P1 Shut Down chassis Envision Split Auxiliary Heat Relay HWA Ext Total Min Max Pump Loop Unit C...

Page 16: ...lug Ground Fuse CC CO CR1 CR2 CR3 CR4 F1 and F2 WCL HE HP LP PB1 PB2 PS RV SW1 SW2 SW3 SW4 TS Compressor Contactor Condensate overflow sensor DHW pump relay Loop pump relay Fuses Water Coil Limit Sens...

Page 17: ...ON for unzoned Dual Cap E Series or Premier 2 speed units Thermistor Light emitting diode Green Relay coil Capacitor w bleed resistor Switch Condensate overflow Switch High pressure Switch Low pressur...

Page 18: ...ons resume on the next compressor cycle or after 15 minutes of continuous compressor operation during the current thermostat demand cycle Hot Water Justification Since compressor hot gas temperature i...

Page 19: ...ard Fan G only The fan starts on low speed PSC ON Regardless of fan input G from thermostat the fan will remain on low speed for 30 seconds at the end of each heating cooling or emergency heat cycle L...

Page 20: ...ondary 1 Out On On On Off On On Emerg LED Off Off Off On Off Off Off T Stat Signal Y1 Y1 Y2 Y1 Y2 W W Y1 O Y1 Y2 O G DUAL CAPACITY UNITS Compressor Lo On Off Off Off On Off Compressor Hi Off On On Off...

Page 21: ...play viewed at LEDs 7 Output Diagnostics Allows viewing the outputs from the control board such as the compressor reversing valve blower hot water pump and loop pump on the LED display Diagnostic Outp...

Page 22: ...hould be painted with UV resistant paint or covering to insure long insulation life Fasten the copper line set to the blower coil unit as instructed by the coil installation instructions shown in Figu...

Page 23: ...ling should rise and the superheat should fall until 8 16 degrees of superheat is reached when the TXV should be metering the system See operating details in the startup section of this manual for exa...

Page 24: ...e liquid line just outside the split cabinet This location will be adequate for measurement in both modes unless a significant temperature drop in the liquid line is anticipated Measure the liquid lin...

Page 25: ...6 128 5 586 146 5 108 35 4 228 78 1 348 106 7 468 128 8 588 146 8 110 36 4 230 78 7 350 107 2 470 129 1 590 147 1 112 37 3 232 79 2 352 107 6 472 129 4 592 147 3 114 38 2 234 79 8 354 108 0 474 129 8...

Page 26: ...Suction Pressure PSIG Discharge Pressure PSIG Superheat Subcooling Water Temp Drop F Air Temp Rise F DB 1 5 69 81 254 334 7 13 5 13 7 10 18 24 3 0 75 87 260 340 7 14 5 13 3 6 20 26 1 5 98 113 293 373...

Page 27: ...9 14 7 15 8 12 24 28 3 0 140 160 335 390 9 14 7 15 6 10 22 30 Second Stage Operation Suction Pressure PSIG Discharge Pressure PSIG Superheat Subcooling Water Temp Rise F Air Temp Drop F DB 1 5 120 13...

Page 28: ...e cooling mode Cooling setpoint must be set below room temperature 3 First stage cooling will energize after a time delay 4 Be sure that the compressor and water control valve or loop pump s are activ...

Page 29: ...ation papers Final Evaluation After the initial check of superheat subcooling values in the heating mode shut off the unit and allow it to sit 3 to 5 min utes until pressures equalize Restart the unit...

Page 30: ...sure suction temperature here at TXV bulb in cooling modes Cooling Cycle Analysis COOLING TXV ACTIVE RIGHT TO LEFT ClgTXV Measure liquid line temperature and pressure here in both heating and cooling...

Page 31: ...4 18 6 0 5 7 5 3 4 9 4 6 21 7 8 7 3 6 8 6 4 5 9 10 2 3 2 1 2 0 1 9 1 7 13 3 6 3 3 3 0 2 8 2 6 16 5 0 4 6 4 3 4 0 3 7 19 6 5 6 2 5 8 5 4 5 0 5 30 06 038 full load 049 part load 064 full load 072 part l...

Page 32: ...ed and super heat and subcooling numbers calculated If superheat and subcooling are outside recommended ranges an adjustment to the refrigerant charge may be necessary Notes Refrigerant tests must be...

Page 33: ...essary Units should never be operated without a filter Condensate Drain In areas where airborne bacteria produce a slime in the drain pan it may be necessary to treat chemically to minimize the proble...

Page 34: ...0 UNIT DEPTH D 1 93 D 2 21 WATER IN E 6 93 E 7 21 WATER OUT F 8 44 F 9 21 BRASS SERVICE VALVE LIQUID G 11 55 G 12 14 BRASS SERVICE VALVE GAS H 13 43 H 15 83 DESUPERHEATER IN J 16 43 J 18 83 DESUPERHEA...

Page 35: ...35 ENVISION SERIES INSTALLATION MANUAL Installation Notes...

Page 36: ...duct research and development and reserves the right to change design and specifications without notice 2007 WFI Product Envision Series Type Geothermal Indoor Split Heat Pumps Size 2 thru 5 5 Ton Sin...

Reviews: