Environment One E/One PLC Installation And Operating Manual Download Page 10

 

10 

NA0702P01 REV A 

 

 

   12/03/2019 

 

7

 

Normal Operation 

Under normal operating conditions, the E/One PLC Quadplex panel will perform as follows when power is applied: 

1.

 

During the boot-up period, all panel indications and outputs will be OFF.  

During this boot up sequence, all operating parameters are recovered from non-volatile memory.  If this is the 

first time the panel has been started, these will be the factory defaults and all operating parameters will be 0.  

Otherwise, these values will be what they were the last time the panel operated.  If the panel requires a reset to 

restore factory defaults, refer to the 

Restore Factory Defaults

 feature in the User Programmable Functions 

section (Section 6.2) of this manual.  In addition, a Cold Start may be needed to clear out the Pump Performance 

operating parameters; refer to the 

Cold Start

 feature within the user programmable functions section of this 

manual. 

2.

 

Under normal conditions, the Touch Screen Interface will display the real-time Panel Voltage, Station Fluid level, 

and NTR at all times.   

3.

 

After each completed pump run cycle, the Pump data screens are updated to reflect the most current data.  

Refer to th

Pump Performance 

 section of this manual for more on this feature. 

7.1

 

Manual Run Operation 

The lead pump can be operated manually by pressing and holding the HOA switch on the dead-front in the Manual Run 

position (Labelled on deadfront).  The pump will run and all the operational data associated with it will be available on 

its data screen. The Manual Run feature is capable of bypassing trouble conditions – it should be used with caution in 

cases where overpressure or overvoltage / brownout are a factor.  Releasing the switch will stop the pump.  Each pump 

can be operated individually by using its own HOA switch. 

7.2

 

High Level Alarm Operation 

A High Level Alarm is initiated if the liquid level in the tank reaches the high level as determined by the Pressure 

Transducer or backup high level float.  If a High Level is detected, the panel will energize the contactors for all 4 pumps 

(if they are not already energized), and turn on the alarm light and buzzer.  This condition will remain until the 4 pumps 

have pumped the station below 2 inches below the alarm level. This is the most critical alarm condition as it indicates 

that the pumps cannot keep up with inflow or the pressure transducer is malfunctioning. 

7.3

 

Audible Alarm Manual Silence 

Any time the audible alarm / buzzer is activated by the system, and the PLC is functioning, it can be silenced by pressing 

the ‘SILENCE’ button located on the exterior underside of the enclosure. If the buzzer has been activated due to a PLC 

failure then the Alarm Breaker must be switched off to silence the buzzer. 

7.4

 

Pump Performance 

Pressing the Pump Data button on the main menu will display data for each pump e.g. runtime / total cycles. All 

parameters are non-volatile (retained through a power loss), unless otherwise stated. Pressing the Voltage Data button 

on the Options Menu will display mains voltage data e.g min/max/average voltage. The following values are displayed 

on the Pump Data and Voltage Data menus. 

7.4.1

 

Hour Meter (RUNTIME) 

Accumulated runtime - The time is displayed as 

Runtime:  HH:MM:SS

, where HH are the total hours, MM minutes, and 

SS seconds since the last reset.  The maximum runtime value that can be stored is 99999:59:59 (> 11 years).  Beyond this 

limit the value displays as 99999:MM:SS (minutes and seconds will continue to cycle but hours will display as 99999). 

7.4.2

 

Cycle Counter (CYCLES) 

Accumulated cycles - The value is displayed as 

Cycles: XX

, where XX are the total accumulated pump cycles since the last 

reset.  The maximum cycle value that can be displayed is 9999999.  Beyond this limit the value displays as 9999999 until 

reset to 0 by the user. 

Summary of Contents for E/One PLC

Page 1: ...E ONE PLC QUADPLEX PANEL Installation and Operation Manual For Hardwired Pumps Environment One Corporation...

Page 2: ...on 10 7 3 Audible Alarm Manual Silence 10 7 4 Pump Performance 10 7 4 1 Hour Meter RUNTIME 10 7 4 2 Cycle Counter CYCLES 10 7 4 3 Last Cycle Runtime LAST s 11 7 4 4 Minimum Runtime MIN RUN s 11 7 4 5...

Page 3: ...The E One PLC Quadplex Panel displays pump status operating parameters and user options by means of the following indicators Touch Screen Interface to show Pump Panel operating conditions provide for...

Page 4: ...larm History Trouble Reset Menu Main Menu Pump 1 Data 1 Pump 2 Data 1 Pump 3 Data 1 Pump 4 Data 1 Pump 1 Data 2 Pump 2 Data 2 Pump 3 Data 2 Pump 4 Data 2 2 E One PLC Quadplex Menu Flowchart Refer to s...

Page 5: ...e The panel is properly installed and started by following the steps below 1 Mount and wire the panel per the instructions on the enclosure door 2 Ensure that Pressure transducer in the station is set...

Page 6: ...main menu allow the user to access all of the functionality of the touch screen interface 5 2 Pump Data Menu The Pump Data menu allows the user to view pages of data for each pump Each pump menu has t...

Page 7: ...left will return the user to the Main Menu The Clear Trouble Button will open a menu where you can clear any trouble conditions preventing a pump from running This is especially useful for troublesho...

Page 8: ...een and the user can access the cold start and factory default options from this menu In order to use these functions the buttons must be held for at least 3 seconds this is to prevent accidental dele...

Page 9: ...ting it is not advised unless directed by E One service personnel as changing this limit will affect how the overpressure protection feature performs Doing so without proper guidance may void the prod...

Page 10: ...el Alarm Operation A High Level Alarm is initiated if the liquid level in the tank reaches the high level as determined by the Pressure Transducer or backup high level float If a High Level is detecte...

Page 11: ...ot saved through power loss 7 4 9 Average Amps AVG AMPS A The average Amperage reading represents the average amperage draw the motor has experienced while running since the last reset This value is d...

Page 12: ...second lockout period begins and the cycle will repeat During the first three lockout periods the panel alarm light will be lit If after the third lockout period 60 minutes the condition has not been...

Page 13: ...t operation Overpressure Excessive pump pressure Discharge valve closed check valve malfunction line restriction grinder restriction bad motor Remove pump from discharge and retest with no discharge p...

Page 14: ...vervoltage Overpressure etc panel contactor not functioning panel contactor mis wired faulty PLC set points not properly entered Verify contactors are open when pumps not called to run by PLC Manual r...

Page 15: ...15 NA0702P01 REV A 12 03 2019 12 Appendix 12 1 Typical Field Wiring Diagram...

Page 16: ...limit set under the Run Limit setting BLOCKED LINE indicates that all pumps are locked out due to overpressure conditions P1 2 3 4 FAILED TO START indicates that a pump failed to start when called to...

Page 17: ...17 NA0702P01 REV A 12 03 2019 Environment One Corporation 2773 Balltown Road Niskayuna New York 12309 1090 Voice 01 518 346 6161 Fax 518 346 6188 www eone com A Precision Castparts Company...

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