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CATHEDRAL CEILING INSTALLATION 

 

 

Step 1.

  Follow installation steps 1 and 2 under Vertical 

Termination. 

Step 2.

  Using the plumb bob, mark the centerline of the 

venting system on the ceiling and drill a small hole 
through the ceiling and roof at this point.  From the roof, 

locate the drill hole and mark the outline of the Cathedral 
Ceiling Support Box. 

Step 3.

  Remove shingles or other roof covering as 

necessary to cut the rectangular hole for the Support Box.  
Cut the hole 1/8 larger than the support Box outline. 

Step 4.

  Lower the Support Box through the hole in the 

roof until the bottom of the Support Box protrudes at 

least 2 inches below the ceiling. (Fig. 18).  Align the 
Support Box both vertically and horizontally with a level. 

 
 

Temporarily tack the Support Box in place through the 
inside walls and into the roof sheathing. 

Step 5.

  Using tin snips, cut the Support Box from the top 

corners down to the roofline, and fold the resulting flaps 

over the roof sheathing. (Fig. 20).  Before nailing it to the 
roof, run a bead of non-hardening mastic around the top 

edges of the Support Box, to make a seal between the 

Box and the roof.  Clean our any combustible material 
from inside the Support Box. 

Step 6.

  Complete the Cathedral Ceiling Installation by 

following the same procedures outlined in Steps 4 

through 9 for Vertical Termination. 
 

 
 

FIREPLACE INSERT INSTALLATION 

 

Parts:

 

923GK   

Chimney Liner Termination Kit 

923F 

 

Co-Linear Flex Connectors

 

 

 
The Envirogas 828 insert may be installed and vented into any solid fuel fireplace that 

has been installed in accordance with the National, Provincial/State and local building 
codes and has been constructed of non-combustible materials. 

 

An approved throat connector must be installed, to ensure a tight seal, top performance, 
safety and efficiency. Carefully follow the manufacturer’s instructions, which 

accompany the chimney liner kit. 
 

Measure the height of the chimney before hand and purchase the appropriate kit.  

Never 

attempt to over stretch a flexible liner to accommodate the height of the chimney. 

 
Install sealed throat connector to prevent leakage of room air up through the chimney. 

  

Any flue damper must be removed or blocked permanently in the open position. 
 

The chimney must be clean, in good working order and constructed out of non-
combustible materials. 

 
Make sure that all chimney cleanouts are tightly fitting and will not permit air to leak into 

the chimney. 
 

 

 

ZERO CLEARANCE INSERTS 

 
Follow the vent installation instructions for Horizontal or Vertical installations using the 

GS vent system 

 

 

 
 

 

18

Summary of Contents for 828 DV.FS.

Page 1: ...nal injury or loss of life A qualified installer service agency or the gas supplier must perform installation and service WHAT TO DO IF YOU SMELL GAS Open windows Extinguish any open flame Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you...

Page 2: ...ly sized and is of adequate height to provide the proper draft Inspect the venting system annually for blockage and any signs of deterioration Due to high temperatures the appliance should be located out of high traffic areas and away from furniture and draperies Do not operate with cracked or broken glass Under no circumstances should this appliance be modified Parts that have to be removed for s...

Page 3: ...81 GAS FIRED GRAVITY AND FAN TYPE DIRECT VENT WALL FURNACE CGA INTERIM REQUIREMENT NO 41 1991 DIRECT VENT GAS FIREPLACES CGA INTERIM REQUIREMENT NO 55 ADDITION REQUIREMENTS FOR DIRECT VENT FIREPLACES CGA 2 17 M91 GAS FIRED APPLIANCES FOR USE AT HIGH ALTITUDE 2 ENVIROGAS 828 DIRECT VENT UNITS Have all been certified for use with either natural or propane gases See control panel and rating label Are...

Page 4: ... INSERT WITH ZERO CLEARANCE KIT Part 828 134 After deciding where to locate the fireplace insert you must frame an opening to except the Zero Clearance Box to reduce the clearance to combustibles The framing dimensions are as follows 32 1 4 wide 29 3 8 high and a depth of 14 3 4 The header at the top front of the opening must be a 2x4 on edge or a cut out in the 2x4 to maintain clearances to combu...

Page 5: ...8 unit to be disconnected and removed if the unit needs to be repaired The next step is to attach the top extension to the Zero Clearance box This is screwed to the top front edge The top framing bracket is in turn screwed to the top extension This top framing bracket has the same adjustment settings as the side framing brackets Once the Zero Clearance box has been assembled it can be attached to ...

Page 6: ...a Simpson Dura Vent sealed co linear vent system using the Envirogas kit 828 135 DV insert co linear adapter 4 ASSEMBLY INSTRUCTIONS INSTALLATION Remove the packaging from the appliance pedestal or surround panels and burner controls check to make sure there is no damage Carefully check the glass door Do not use the unit if it is damaged In the event damage is found please report it to both the co...

Page 7: ...sert s flexible gas line to the household gas supply using locally approved methods For units with optional fan place the power cord so it can be connected to the power supply Push the unit into its final position in the fireplace Adjust the leveling legs and tighten the lock nuts insuring that the appliance is stable and level Push the insert adapter box under the rear rail then push down on the ...

Page 8: ...hecks to Carefully reposition the embers making sure that burner ports are not plugged solid or blocked CAUTION NEVER OPERATE THIS APPLIANCE WITH THE DOOR REMOVED INSTALLING THE LOG a INSTALLING THE GLOWING EMBERS Carefully remove log from unit Check to ensure there is no damage It is very important to install this log in its proper position to insure safe optimum operating conditions A bag of cer...

Page 9: ...us operation Verify proper operation after servicing FAN INSTALLATION OPTIONAL FAN Efficiency and heat output of the unit increases with the operation of the fan This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong outlet DO NOT cut or remove the grounding prong from this plug The a...

Page 10: ...e tests ORIFICE SIZES PRESSURES AND BTU S The efficiency rating of this appliance is a product thermal efficiency rating determined under continuous operating conditions and was determined independently of any installed system All models are equipped with a variable output gas control NATURAL GAS PROPANE ORIFICES Front Rear 51 DMS 49 DMS 59 DMS 56 DMS Manifold Press 3 5 wc 0 87 kPa 10 0 wc 2 49 kP...

Page 11: ...l to 4 500 ft To adjust for higher altitudes Remove the access cover plate loosen the air shutter locking screws with a long screwdriver Rotate the air shutters to the correct setting The flame should be bright yellow in color and have a lively appearance If sooting occurs on the glass then the venturi opening may need to be increased 11 ...

Page 12: ...ly within 3 feet 90cm horizontally from the center line of the regulator I Clearance to service regulator vent outlet 6 feet 1 8m minimum J Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 inches 30cm minimum K Clearance to a mechanical air supply inlet 6 feet 1 8m minimum L Clearance above paved side walk or paved driveway located on p...

Page 13: ...OUTSIDE VENT TERMINATION BEFORE BEGINNING THE INSTALLATION TAKE CARE TO ENSURE AN APPROPRIATE OUTSIDE LOCATION FOR THE VENT TERMINATION CAN BE ACCOMMODATED FOLLOW THE VENT LENGTH DIAGRAM PRECISELY VENTING TERMINALS CANNOT BE RECESSED INTO A WALL OR SIDING If extra elbows are being used overall allowable length will be reduced by 3 ft per additional elbow PLANNING YOUR INSTALLATION There are two ba...

Page 14: ...hown in FIG 10 NOTE 1 Twist lock procedure four indentations located on the female end of the pipes and fittings are designed to slide straight onto the male ends of adjacent pipes and fittings by orienting the four pipe indentations so they match and slide into the four entry slots on the male end 2 Horizontal runs of vent pipe must be supported every three feet Wall straps are available for this...

Page 15: ... excessive heat from possibly melting the vinyl siding material Note that the horizontal vent termination bolts onto the flat portion of the vinyl siding standoff shaded area in FIG 12 so that an air space will exist between the wall and the vent termination NOTES 1 The horizontal run of vent pipe must be level and should have a inch rise for every one foot of run towards the termination Never all...

Page 16: ...d pipe and elbows may be utilized in the attic as well as above the roofline The galvanized finish is desirable above the roofline due to the higher corrosion resistance STEP 6 Once the pipe sections have been joined and run up through the hole in he roof slip an elbow strap Part 989 over the exposed sections bend the support straps outwards and push the Elbow Strap down to the roof level as shown...

Page 17: ...s required at the second floor and any subsequent floors FIG 19 The opening should be framed to 10 inch x 10 inch inside dimensions in the same manner as shown in FIG 16 2 Any occupied areas above the first floor including closets and storage spaces which the vertical vent passes through must be enclosed The enclosure may be framed and sheetrocked with standard building materials However consult t...

Page 18: ... the Support Box Step 6 Complete the Cathedral Ceiling Installation by following the same procedures outlined in Steps 4 through 9 for Vertical Termination FIREPLACE INSERT INSTALLATION Parts 923GK Chimney Liner Termination Kit 923F Co Linear Flex Connectors The Envirogas 828 insert may be installed and vented into any solid fuel fireplace that has been installed in accordance with the National Pr...

Page 19: ...ke sure it is tight 9 Re install the pilot assembly and re attach the thermocouple to the valve 10 Remove the nut on the gas regulator and place the black pin in the correct position for the fuel type re install the nut 11 Change the burner orifices with the alternate set NG 51 front 49 rear LPG 59 front 56 rear 12 Re install the control panel to the burner control assembly 13 Re install the burne...

Page 20: ...ntrol knob clockwise to the off position 4 Open door Wait five 5 minutes to clear out any gas Close door If you smell gas including near the floor STOP Follow B in the above safety information If you don t smell gas go to next step 5 Find the pilot located to the right between the front and rear burner 6 Turn gas control knob counter clockwise to PILOT 7 Push the gas control knob in fully and hold...

Page 21: ...the door assembly If the glass is damaged or broken a replacement door assembly including glass must be fitted To Replace open door fully Lift door vertically so that hinge pins lift out of hinge receivers Return the door assembly to dealer Your ENVIROGAS Dealer must replace door and glass assembly as a complete unit No substitute materials are allowed FOR CLEANING THE INSIDE OF THE FIREBOX Remove...

Page 22: ...leed line Check gas line pressure Contact dealer Burners will not remain lit Problem with thermopile circuit NOVASIT valve Check gasline pressure Check for flame impingement on thermopile if low see Pilot will not stay lit check thermopile for a Minimum of 300 mV when burner switched on Check wiring to thermostat for breaks Flame lifting Leak in vent pipe Improper vent configuration Terminal may b...

Page 23: ...Regulated Valve Liquid Propane 828 086 Pilot Gasket 828 096 S I T piezo Ignitor 828 098 Door Latch Bolt 828 099 Painted Door Assembly w Glass A B 828 100 Outer Painted Door A 828 101 Gold Door Assembly w Glass A B 828 102 Outer Gold Door A 828 103 Inner Door with Gasket Glass B 828 104 Burner Tray NG with Manually Regulated Valve BV 828 105 Burner Tray LP with Manually Regulated Valve BV 828 106 B...

Page 24: ... flaking This offer includes parts and labor for 1 year and for parts only thereafter Your dealer shall make all claims under this warranty in writing A TO A MAXIMUM OF SEVEN YEARS WHEN FILING A WARRANTY CLAIM PLEASE COMPLETE THE FOLLOWING INFORMATION ON AN OFFICIAL WARRANTY CLAIM FORM To the Dealer Name address and telephone number of purchaser and date of purchase Date of installation Name of in...

Page 25: ..._________ Phone ___________________________________ Name of Installer ___________________________________________ Address ___________________________________________ ___________________________________________ ___________________________________________ Phone _____________________________________ Model ___________________________________ Serial Number __________________ Date of Purchase __________...

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