Envirco MAC 10 IQ RSR Operation & Maintenance Manual Download Page 21

MAC 10

®

 IQ 

Fan Filter Unit

21

Innovators in Clean Air Technology   |   www.envirco.com   |   Operation & Maintenance

I n s t a l l a t i o n   &   S e r v i c e   M a n u a l

TN1002, Jan/13

Innovators in Clean Air Technology   |   www.envirco.com

T E C H N I C A L   N O T E S

TN1002

MAC10

®

 Design with VAV Boxes

■ 

MAC 10 designs with Duct Collar, VAV or constant air box and fan coils

For applications requiring powered fan filter units and a ducted connection our recommendations 

would be to use the MAC10 LEDC (ECM motor) or Mac10 Original ( PSC motor) 

■ 

Feature

 

»

MAC10 LEDC

 -

Power conservation and high airflow

 

»

MAC10 Original

 - Lower unit cost

■ 

Caution

 

»

MAC10 IQ is not recommend for the above design 

For applications when you use a VAV box or Constant Airflow Terminal, Duct Collars or Fan 

coils. The design engineer must advise the contractor or air balancer that the air supply 

needs to be balanced. If you do not balance the air supply properly you have the potential 

to starve or over feed the fan with air causing the motor to stall which can damage the fan 

motor. This also can be minimized by notifying Envirco beforehand for assistance. The ECM 

motors used in the IQ design are a Microprocessor controlled motor and are designed to 

maintain a constant air volume. When two controllers are compensating the air volume at 

the same time, the motor microprocessor is unable to stabilize the airflow and will shut itself 

down if it cannot find a stable operating point.

In addition to properly balancing the airflow to the Fan: you should prepare a sequence of 

operations turning on FFU’s prior to energizing the Air Handler to prevent potential backward 

rotation of the blower wheel which can prevent motor rotating in the proper direction  and will 

reduce airflow and cause eventual shutdown. The drive components inside the ECM motors 

are self-testing and sized for the motor being used inside the unit they can’t compete with the 

airflows from a duct blower motor. 

©2013 Envirco

®

. Envirco

®

 is a registered trademark of Air System Components, Inc. All product specifications reflect available information at the printing of this brochure. 

Envirco

®

 reserves the right to revise or modify products and/or specifications without notice. 

Envirco USA

101 McNeill Road

Sanford, NC 27330, USA

Tel: 919.775.2201

Toll Free: 800.884.0002

Fax:800.458.2379

www.envirco.com

email: [email protected]

European Sales

The Cavendish Centre

Winnall Close

Winchester, Hampshire,

S023 OLB, UK

Tel:+44(0)1962.840465

Fax:+44(0)1962.828619

www.envirco.com

email: [email protected]

Asian Sales and Manufacturing

Building #1

No.19 Xiangpu Road, Shenpu, SIP

Jiangsu Province, PRC 215021

Tel: +86.512.62967272

Fax: +86.512.62967221

email: [email protected]

Summary of Contents for MAC 10 IQ RSR

Page 1: ...ENVIRCO Technical Support 800 884 0002 MAC 10 IQ Fan Filter Unit Standard RSR RSRE Models OPERATION MAINTENANCE MANUAL...

Page 2: ...placement of Standard Filters 15 Service Removal and Replacement of RSR E Filters 16 Service Standard and RSR Motor Removal and Installation 17 Service RSRE Motor Removal and Installation 18 Technical...

Page 3: ...quired voltage 3 To insure you order the proper replacement parts or complete MAC 10 IQ unit record the part number and serial number This information is located on the serial number label located adj...

Page 4: ...ing solutions it must be marked as appropriate for the application D Use this unit only in the manner intended by the manufacturer If you have any questions contact the manufacturer E Before servicing...

Page 5: ...o the nutserts on the lid assembly before lifting into an overhead position see Figure 2 Note Confirm fan dimensions to match T grid dimensions Figure 2 Hanger Supports Step 2 1 If using a support gri...

Page 6: ...f the electrical box on top of the unit All units are furnished with a Universal Control Card to enable adjustment of airflow or to be set to your means of communication see Page 7 for CON4 Universal...

Page 7: ...ails of the controls modes are provided on page 8 FEATURES Networkable Via MODBUS RTU 0 10 VDC Analog Control Manual Control Via Onboard Potentiometer Simple Connections RJ45 For Networking Connection...

Page 8: ...n board potentiometer ANALOG control Remote 0 10 VDC NETWORK control MODBUS RTU 1 2 ON ADE02 1 3 4 5 6 7 8 O N 2 1 2 ON ADE02 1 3 4 5 6 7 8 O N 2 1 2 ON ADE02 1 3 4 5 6 7 8 O N 2 Manual Mode 1 OFF 2 O...

Page 9: ...Control Console Address zero should not be used as it is reserved for global commands Address switch settings are only checked by the ENV1028 at power up Power must be cycled OFF ON before any change...

Page 10: ...the test probe jacks will output 0 1000 mVDC representing 0 100 demand signal to the motor The address may be changed without interrupting power to the control card In Network Control Mode 0 2000 mVD...

Page 11: ...Register Specifications Register Name R W Values Defaults Units Origin Comments 1 RUN STOP RW 0 1 1 RAM power up from REG 14 2 DEMAND RW 0 100 RAM power up from REG 10 6 SPEED R 0 5 2000 RPM LIVE 7 AN...

Page 12: ...n adjust the knob to verify proper fan operation Note The 4 pin connector is on the 1 8 white cable from motor Low Air Velocity Step 1 Check incoming power supply for proper voltage 120 208 240 277 24...

Page 13: ...orresponding digit is zero A flow index of 24 flashes two longs then 4 shorts A flow index of 89 flashes 8 longs then 9 shorts A flow index of 30 flashes 3 longs then an extra long A flow index of 04...

Page 14: ...ain access to the prefilter remove the ceiling panel next to the unit if applicable Step 2 Switch the ON OFF switch to the off position Step 3 Remove the 16 x23 prefilter from the snap in frame See Fi...

Page 15: ...filter deflectors to install in new filter Discard the used filter as per requirements of the applicable regulations Carefully install the filter deflectors into the new filter using the 5 32 rivets...

Page 16: ...the eight filter clips 90 The filter may be loose enough to drop during this operation If not slowly pull the filter away from the knife edge seal taking care not to touch the filter face during this...

Page 17: ...ers set the unit to a low torque setting to avoid stripping the sheet metal screws Carefully remove housing assembly paying attention to wire routing Step 7 Using an adjustable wrench loosen the two s...

Page 18: ...assembly See Figure 7 Note the baffle does not have to be removed to remove the motor blower assembly Step 4 Before removal of the motor mount bracket measure the precise location of the bracket on t...

Page 19: ...ect your new motor The cable number will be determined by the build style of your unit Nidec Part References 18 in Standard Build 63751 015 12 in RSRE Build 63751 016 15 ft Whip 63751 017 Old Cable Re...

Page 20: ...to revise or modify products and or specifications without notice Envirco USA 101 McNeill Road Sanford NC 27330 USA Tel 919 775 2201 Toll Free 800 884 0002 Fax 800 458 2379 www envirco com email info...

Page 21: ...irco beforehand for assistance The ECM motors used in the IQ design are a Microprocessor controlled motor and are designed to maintain a constant air volume When two controllers are compensating the a...

Page 22: ...Clean Air Technology www envirco com Operation Maintenance I n s t a l l a t i o n S e r v i c e M a n u a l Wiring Diagrams Universal Card Wiring Diagram 4 pin Control Cable 5 pin Power Cable 4 Pin M...

Page 23: ...MAC 10 IQ Fan Filter Unit 23 Innovators in Clean Air Technology www envirco com Operation Maintenance I n s t a l l a t i o n S e r v i c e M a n u a l Wiring Diagrams Infrared Control...

Page 24: ...24397 018 Motor ECM 1 2 HP Programmed Installed 2x4 277V 24397 003 Motor ECM 1 2 HP Programmed Installed 2x2 120 240V 24397 004 Motor ECM 1 2 HP Programmed Installed 2x2 277V 63655 001 277V Motor 1 3...

Page 25: ...ors in Clean Air Technology www envirco com Operation Maintenance I n s t a l l a t i o n S e r v i c e M a n u a l RCH 7 26 13 RCH 7 26 13 DAR 7 26 13 FILTER MAC10 STD SUBMITTAL 8000011 1 1 1 1 PRODU...

Page 26: ...ors in Clean Air Technology www envirco com Operation Maintenance I n s t a l l a t i o n S e r v i c e M a n u a l RCH 7 29 13 RCH 7 29 13 DAR 7 29 13 FILTER MAC10 RSR SUBMITTAL 8000012 1 1 1 1 PRODU...

Page 27: ...as authorized by ENVIRCO ENVIRCO does not warrant the Goods or any repaired or replacement parts against normal wear and tear or damage caused by misuse accident or use against the instructions of EN...

Page 28: ...or DC Control Systems MAC T Ceiling Grid System Hospital Healthcare Hospital Healthcare IsoClean and IsoClean with Ultraviolet Light AirCeil Hospi Gard Room Pressure Monitor Enviramedic Products HOR...

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