Installation and Operation Manual – SILOTEC 8000
Table of Contents
Doc.-ID: SILOTEC_11022020_EN
3
Table of Contents
1
System Description
4
1.1
System Overview of the SILOTEC 8000 ............. 4
1.2
Measuring Principles ........................................... 5
1.3
Intended Use ....................................................... 5
1.4
Safety Hazards .................................................... 6
1.5
Disruption of the Process .................................... 6
1.6
Storage instructions ............................................ 6
1.7
Name Plates ....................................................... 7
1.8
System description – Contents of GRP housing . 8
2
Installation 9
2.1
Installation requirements for electronic unit ......... 9
2.2
Installation of probe signal cable FEP-0007/8 ... 10
2.3
Access to the Terminals .................................... 11
2.4
Ferrite Sleeves (EMC) ....................................... 11
2.5
Wiring diagram of the Electronic Unit ................ 12
2.6
Wiring Diagram of the SILOTEC 8000 .............. 13
2.7
Gas Plans ......................................................... 16
2.8
Installation of the probe ..................................... 18
2.9
Mounting the Probe ........................................... 18
2.10
Electrical Connections of the Cuvette ............... 19
2.11
Requirements for Pneumatic Cable FEP-0002 . 19
2.12
Preparation of the pneumatic Cable .................. 20
2.13
Connections at the probe .................................. 20
2.14
Pneumatic Connections of Electronic Units ...... 21
3
Initial Operation
22
3.1
Checklist before commissioning the system ..... 22
3.2
System Power Up ............................................. 22
3.3
Display - Probe Heating Phase ......................... 23
3.4
Display - Measuring Mode ................................ 23
3.5
Keypad and Display .......................................... 23
3.6
Status LEDs ...................................................... 24
3.7
Softkey Symbols ............................................... 24
3.8
System Code..................................................... 24
4
Software Overview and Explanations
25
4.1
Software Overview - SYS-MENU ...................... 25
4.2
Software Explanations - SYS-MENU ................ 29
4.2.1
O
2
Measuring Ranges (Scaling) ........................ 29
4.2.2
Limit alarm settings ........................................... 29
4.2.3
O
2
Sensor calibration values ............................. 29
4.2.4
Measuring value averaging for O
2
/ CO
e
........... 29
4.2.5
mA output on system errors (O
2
/ CO
e
) ............. 29
4.2.6
CO
e
Measuring Ranges (Scaling) ..................... 30
4.2.7
CO
e
Sensor Calibration values .......................... 30
4.2.8
Time per test gas apply ..................................... 30
4.2.9
Delay time to process ........................................ 30
4.2.10
Pre-purge time .................................................. 30
4.2.11
Automatic Calibration (ACAL) ........................... 30
4.2.12
ENOTEC REMOTE ........................................... 31
4.2.13
Measuring units ................................................. 31
4.2.14
Language .......................................................... 32
4.2.15
Change system code ........................................ 32
4.2.16
Load factory settings ......................................... 32
4.2.17
Set CO
e
measurement to off/on ........................ 32
4.2.18
Service .............................................................. 32
4.3
System Checks ................................................. 33
4.4
CAL MENU ....................................................... 34
4.4.1
Calibration Menu - Display Overview ................ 34
4.4.2
1-point calibration (O
2
and/or CO
e
) (manual) .... 35
4.4.3
2-point calibration (O
2
and/or CO
e
) (manual) .... 35
5
Service and Maintenance
36
5.1
Exchange fuses ................................................ 36
5.2
Pressure and flow rates .................................... 36
5.3
Position of the adjustment valves ..................... 37
5.4
Adjusting Flow Rate (SME-54 19” rack) ............ 37
5.5
Adjusting the sample gas extraction rate .......... 38
5.6
Working on the Meauring Cuvette .................... 38
5.6.1
Replace the probe inner part ............................ 39
5.6.2
Replace the probe tube with O
2
sensor ............ 40
5.6.3
Replace the CO
e
sensor ................................... 40
5.6.4
Seal the CO
e
sensor guide tube........................ 41
5.7
Blow-back (optional) ......................................... 41
5.8
Relay Outputs / Functions and Correlation ....... 42
6
Status Messages
43
6.1
Error Messages ................................................ 43
6.2
Alarm Messages ............................................... 45
6.3
Service Messages ............................................ 45
7
Troubleshooting 46
A
Technical Data
48
A.1
Technical Specifications SME-53 Electronic Unit
.......................................................................... 48
A.2
Technical Specifications - Probes ..................... 49
A.3
Requirements of the Gas Supply ...................... 50
B
Dimensional drawings
51
B.1
Electronic units dimensions ............................. 51
B.2
Probe dimensions ............................................. 52
B.3
Probe inner part SIK-0501 ................................ 52
C
SILOTEC 8000 spare parts
53
C.1
Overview ........................................................... 53
C.2
Mounting Plates of SME-53 Electronic Unit ...... 54
C.3
Mounting Plates of 19" Rack SME-54 ............... 54
C.4
Display Board ................................................... 55
D
Warranty 56
E
Declaration of Conformity
57
Index 58