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Guidebook  –  sunlight  pump  –  ennos  AG  
Date:  

18.01.2017  

Page  

29  of    32

    

copyright  

ennos  2017

  

  

Trouble  shooting  

If  the  Motor  does  not  turn  and  the  ECU  switches  between  “wait  for  energy”  and  “start-­‐up”  only.  There  are  different  
reasons  for  this  behavior:  

1.

  

Insufficient  power  from  the  PV  array.  
The  system  can  only  start  if  there  is  sufficient  sun  available  to  power  the  motor.  During  morning  and  
evening  time  as  well  as  cloudy  situations,  this  is  normal.  
Check  with  sun  power  meter  or  measure  the  short  circuit  current  of  the  PV  Array.  

2.

  

Pump  blocked.  
If  there  is  sufficient  sun  power  available  to  run  the  motor,  probably  the  pump  is  clogged  or  broken.  
Disassemble  the  pump  from  the  flange  and  check  if  you  can  rotate  it  by  hand.  If  not,  try  to  free  it  by  
rotating  it  by  hand  or  replace  the  pump.  
Check  if  the  Motor  starts  when  the  pump  is  not  connected.  If  it  doesn’t  start  at  all,  replace  the  Solar  Drive  
with  a  spare  one  or  check  with  the  technical  support  person.  

When  the  motor  runs  without  load,  it  will  stop  after  2-­‐5  seconds.  This  is  a  normal  behavior  and  not  a  
problem.  

  

Whenever  you  are  unsure  about  the  actual  output  Power  of  the  PV  Panel,  use  a  Sun  Power  Meter  to  measure  the  
irradiance.  A  cheap  Sun  Power  meter  can  be  purchased  from  Daystar  PV  –  

www.daystarpv.com

  or  PCE  –  

www.pce-­‐

instruments.com

.  

13.1

  

Water  output  lesser  than  expected  

If  the  water  output  is  lesser  than  expected  check  if  the  installation  is  according  to  this  manual.  This  includes  
especially  PV  Array  sizing,  orientation  and  maintenance,  electrical  installation  and  sizing  of  the  wires,  sizing,  
installation  and  maintenance  of  the  piping  and  filter.  

First,  check  if  the  filter  has  been  cleaned  regularly,  then  complete  a  system  inspection  and  testing  before  
contacting  any  support  engineer.  

13.2

  

System  Inspection  

To  locate  most  of  the  problems,  a  simple  inspection  is  sufficient.  This  can  be  done  without  any  electrical  
knowledge.  

13.2.1

  

PV  Array  

-­‐

  

Check  if  the  array  is  oriented  according  to  chapter  6  (sun  facing,  tilting  angle,  etc.)  

-­‐

  

Check  if  the  complete  PV  array  is  free  of  shadows.  Even  small  leaves,  dirt  or  a  little  shade  (<10%)  from  a  
tree  can  cause  the  system  to  stop  

13.2.2

  

Wiring  

-­‐

  

Check  all  connections  if  wired  correctly.  Take  care  about  polarity  of  signals.  

-­‐

  

Check  all  terminals  and  connections  between  cables  as  improper  connection  is  a  major  reason  for  
malfunction.  Pull  the  wires  by  hand  to  check  if  the  connection  is  done  properly.  Check  if  the  insulation  of  
the  wire  is  not  interfering  with  the  connection  

-­‐

  

Check  the  condition  of  all  wiring.  Animals  often  bite  into  cables  and  destroy  them.  

13.2.3

  

Water  Level  sensors  (if  present)  

-­‐

  

Regularly  check  the  delivery  and  suction  tank  sensors.  Failure  of  the  sensor  will  be  detected  only  after  the  
delivery  tanks  overflows  which  can  lead  to  damage.  If  the  suction  sensor  fails,  this  will  damage  the  pump.  
To  check  the  sensor,  operate  them  manually  like  water  would  do  and  check  if  the  indicators  on  the  ECU  
front  panel  indicate  the  correct  state.  

Summary of Contents for Sunlight 0.5HP HeP40-L

Page 1: ...Installation Manual Trouble Shooting Guide Maintenance Information ennos AG Innocampus Aarbergstrasse 5 2560 Nidau Switzerland Mail info ennos ch...

Page 2: ...expected 9 5 2 Sizing of the PV array 9 6 ORIENTATION OF THE PV ARRAY 11 6 1 Choosing the location of the PV array 11 6 2 Mounting the PV array 11 6 3 Orienting the PV array to the Solar South 12 6 4...

Page 3: ...MAN INTERFACE 24 12 BATTERY MODE 25 12 1 Change between PV Mode and Battery Mode 25 12 2 Battery Mode control 25 12 3 Warning states 27 12 4 Error States 28 13 TROUBLE SHOOTING 29 13 1 Water output le...

Page 4: ...nd after finishing it please take your time to read this manual carefully 1 2 Technical support In case of technical problems or questions please contact the local technical representative of Ennos or...

Page 5: ...circuit voltage of more than 65 V is supplied to the connected solar module the controller will be destroyed When selecting the solar module it is important to bear in mind that the open circuit volt...

Page 6: ...open circuit voltage increase at lower temperatures Please carefully read the instructions about the sizing and orientation of PV arrays and about the wiring Do not open the electronics or motor with...

Page 7: ...ray will be wasted in the PV power cable and the water output will be reduced All parts of your mounting structure must be engineered for wind resistance ease of adjustment and safety When assembling...

Page 8: ...l you must build a construction to lower the pump into the borehole to minimize the suction depth Additional points to be aware clear water is better for the current type of pump always use the suppli...

Page 9: ...xpected to be lower than 1000 W m2 most of the time 5 2 Sizing of the PV array The sunlight pump comes with the best pumping performance currently available This means that fewer solar panels are nece...

Page 10: ...ing edge 250 300 Watt modules for larger systems of all types including home solar power systems In the past 12 Volts was the standard nominal output for most panels since battery charging was a commo...

Page 11: ...operly done Please refer to chapter 8 2 for more information about the wire size requirements Shading even a small portion of the PV array will cause the pump to slow down or stop completely and has h...

Page 12: ...c and true South To ensure full performance your array has to be oriented within 10 of true solar South You can find the true South for your location by using a magnetic compass and correcting it by t...

Page 13: ...just the array Hereafter the tilt angles for a few positions Position Latitude Summer Tilt Winter Tilt Year Round Tilt Rangpur Bangladesh 25 N 10 S 40 S 25 S Accra Ghana 5 N 10 S 10 N 20 S 5 Kathmandu...

Page 14: ...arated but it requires a special MC4 unlocking tool 7 1 Wiring MC4 equipped modules in series If you have two or more solar modules to wire in series the MC4 connectors make it very simple Take a look...

Page 15: ...multibranch connectors One type accepts two male MC4 connectors on the input side and has a male MC4 connector for its output The other type accepts two female MC4 connectors and has a female MC4 conn...

Page 16: ...nect tool is sold as a set of two Two tools are required if you ever need to disassemble the connectors This is almost never necessary Generally one tool is all you will need Note Do not disconnect th...

Page 17: ...ou have to place the sensors according to these rules 8 2 Wire Sizing Undersizing the wires from the PV Array to the electronics is one major reason for low performances Wire Size Maximum Cable Length...

Page 18: ...refore any sand particles dirt etc coming into the pump will damage the pump A water filter is absolutely needed The vane pump is designed to handle clean fluids only For this reason please install th...

Page 19: ...irrigation and ideally is combined with a water storage technology e g water tank water bag etc Flood irrigation is not recommended because the water will evaporate or drain into the sail before reach...

Page 20: ...to check the filter cartridge periodically In order to keep the filter under control it is advisable to install a vacuum gauge before and after the filter In case the vacuum increases more than 0 1 ba...

Page 21: ...buildings etc For maximum performance the solar array has to be set to the correct tilt angle For more information about PV panel array please refer to chapters 5 and 6 of this guidebook Pour water i...

Page 22: ...d air intake Connect the pressure side hose by applying slight down pressure and then turning the Geka Connector Install the overflow at the water tank The overflow switch is part of the sunlight pump...

Page 23: ...2 Connect MC4 connectors Connect panel negative connector black and positive connector red 10 1 1 1 1 1 1 3 Green Power LED should be shining As soon as the panel is connected the green power LED betw...

Page 24: ...ing High temperature Warning Motor Blocked Error Input Overcurrent Error Overvoltage Error Overtemperature Error Battery Empty Warning Overflow Warning Empty Warning High temperature Warning Motor Blo...

Page 25: ...Button long pressed Timeout Mode Button short pressed Figure 12 1 Mode change procedure 12 2 Battery Mode control If the controller starts in Battery Mode the motor is turned off Input Current 0 The...

Page 26: ...mp ennos AG Date 18 01 2017 Page 26 of 32 copyright ennos 2017 Reset 25 Battery Current 0 Battery Current 50 Battery Current 75 Battery Current 100 Battery Current step step step step step Figure 12 3...

Page 27: ...ennos AG Date 18 01 2017 Page 27 of 32 copyright ennos 2017 12 3 Warning states Warning Empty Sensor Warning High Temperature Warning Motor blocked Warning Overflow Error Battery Empty Error Overtempe...

Page 28: ...ook sunlight pump ennos AG Date 18 01 2017 Page 28 of 32 copyright ennos 2017 12 4 Error States D4 D3 D2 D1 D5 Warning Overflow Error Battery Empty Error Overtemperature Error Overcurrent Error Overvo...

Page 29: ...heck if the installation is according to this manual This includes especially PV Array sizing orientation and maintenance electrical installation and sizing of the wires sizing installation and mainte...

Page 30: ...t 3 Measure the Load Current Measure the current on the PV Array whilst the pump is running For this you need either a DC clamp on ampere meter or a conventional meter which you wire in series The cur...

Page 31: ...or persists replace ECU and send the defective ECU to the manufacturer for analysis 13 4 6 PV Overvoltage PV Input Overvoltage Solutions Measure PV Panel Open Circuit Voltage VOC This Value must be in...

Page 32: ...tallation in compliance with the Authority Having Jurisdiction AHJ whether that be local state or national electrical code Warranty does not cover damage due to sand or abrasive silt in the water mish...

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