background image

19

 

Bentone B 2

General

Oil under suction

Oil under pressure

By-passed oil 

returned to tank, 

or to suction

Inlet

Shaft seal 

Back to suction

Two pipe installation

One pipe installation

Return

Solenoid valve open

Solenoid valve closed 

To 

nozzle

Vacuum 

gauge port

Return plugged

By-pass

plug 

inserted

By-pass plug 

removed

Gear-set

Pressure 

adjustment

Side 

pressure 

port

Pressure 

gauge 

ports

5.1.5  Function AS47CK

Pump working method

The oil pump has a solenoid valve which regulates the closing of the oil low 
and provides a crisp function independent of pump rpm.

The pump’s gear wheels draw oil from the tank through the integral ilter 
and conveys the oil to the regulator valve which pressurizes the nozzle 
connection.

The quantity of oil that does not go to the nozzle connection is led through the 
valve back to the return line, or in the case of a one-pipe installation, back to 
the suction connection in the gear wheel pump.

- Two-pipe system

When the solenoid valve is not activated, the return plug channel between the 
pressure side and the return side of the pressure valve is open. No pressure 
will be built up to open the pressure valve, regardless of gear wheel pump 
rpm. When the solenoid valve is activated, the return plug channel is shut. 
The gear wheel pump’s rotation at full rpm quickly builds up the pressure 
necessary for opening the valve and provides a sharp opening action.

- One-pipe system

Purging of the oil line system is not automatic in the one-pipe system; open 
the manometer connection for purging.

Shut-down

When the burner stops, the solenoid valve opens the return plug channel 
and drains oil to the return line. At that same moment the nozzle line is 
closed. This provides a sharp cut-off. The on and off functions can be 
controlled independent of motor rpm, and react very quickly. When the 
solenoid valve is not activated torque is low up to full motor rpm.

Summary of Contents for Bentone B 2 KA

Page 1: ...Providing sustainable energy solutions worldwide 178 032 32 2 2016 05 19 Installation and maintenance instruction B 2...

Page 2: ......

Page 3: ...ustment _________________________________ 14 3 2 1 3 Pressure in front of the brake plate ________________ 14 4 BURNER SERVICING__________________________________________ 15 4 1 Cleaning the fan wheel...

Page 4: ...always be kept in the vicinity of the installation site Ensure that the fresh air inlet to the room where the burner is located is always open The burner may only be installed by authorized personnel...

Page 5: ...nt national standards of each respective country Condensation in the flue A modern burner works with lower surplus air and also often with smaller nozzles than older types This raises eficiency but al...

Page 6: ...of the different types of boiler in existence with varying furnace geometries and furnace loads it is not possible to commit to any given spray angle or spay pattern Note that spray angles and spray p...

Page 7: ...Protrusion from flange measurement B mm 147 122 197 172 1 2 2 Setting the ignition electrodes Proper setting of the electrodes is essential to ensure satisfactory operation of the burner If the spark...

Page 8: ...ube mm Protrusion from flange measurement B mm 147 122 197 172 1 3 2 Setting the ignition electrodes Proper setting of the electrodes is essential to ensure satisfactory operation of the burner If the...

Page 9: ...55 4 88 58 5 10 60 5 30 63 5 51 65 5 70 68 1 35 4 49 53 4 76 56 5 02 59 5 27 62 5 50 65 5 73 68 5 95 70 6 15 73 1 50 4 98 59 5 29 63 5 58 66 5 85 69 6 11 72 6 36 75 6 60 78 6 83 81 1 65 5 49 65 5 82...

Page 10: ...10 Bentone B 2 General 8 9 10 11 12 16 15 14 13 1 2 3 4 5 7 6 1 5 Description...

Page 11: ...Photoresistor 4 Electric contact X1 X2 see wiring diagram 5 Air damper 6 Oil pipe 7 Electrodes 8 Fan housing 9 Adjustment of nozzle assembly 10 Frame 11 Control box 12 Blast tube 13 Oil pump 14 Igniti...

Page 12: ...are not subjected to tensile stress or sharp bending when swinging out the burner or removing it for service Fit the oil ilter so that the ilter cartridge can easily be replaced see Oil ilter Bentone...

Page 13: ...60 70 80 90 100 110 120 130 8 10 12 14 16 50 60 70 80 90 100 110 120 130 1 10gph 1 25gph 1 50gph 1 75gph 2 00gph 2 25gph 2 50gph 2 75gph Burner output kW Fan pressure mbar Burner output kW Burner out...

Page 14: ...0 100 110 120 130 1 1 5 2 2 5 3 3 5 4 4 5 50 60 70 80 90 100 110 120 130 8 10 12 14 16 50 60 70 80 90 100 110 120 130 1 10gph 1 25gph 1 50gph 1 75gph 2 00gph 2 25gph 2 50gph 2 75gph Burner output kW B...

Page 15: ...nozzle assembly until a soot coeficient 0 5 1 is achieved increase the air to give a safety margin of 0 5 1 CO2 before soot is created To throttle more with the shrouded disc smaller reading on the n...

Page 16: ...ssible 4 5 Removing the blast tube 1 Loosen the two fastening screws one turn 2 Turn to the right and withdraw the blast tube 4 6 Brake plate The preheater plug and the electrodes shall be placed on e...

Page 17: ...lectric package Loosen the hexagon nut from the stud bolt Pull the electric package backwards and rotate it ca 90 clockwise When required the electric package can be suspended in the cables 4 9 Pump f...

Page 18: ...al plug G 1 4 8 Return plug 9 Return line G 1 4 10 Pressure regulation 5 1 3 Filter replacement Cut off the power and shut off the oil Remove the pump cover with the aid of a 4 mm Allen key If necessa...

Page 19: ...he case of a one pipe installation back to the suction connection in the gear wheel pump Two pipe system When the solenoid valve is not activated the return plug channel between the pressure side and...

Page 20: ...rom occurring Turbulent lows can result in pressure losses and noise in the pipework A typical pipe system usually comprises pipe runs with 4 bends a non return valve a shut off valve and a pre ilter...

Page 21: ...ction pipe G 1 4 8 Return plug 5 2 3 Venting Venting is only necessary in a one pipe system In two pipe systems the pump is automatically vented by the return pipe 5 2 4 Changing cartridge filter Unsc...

Page 22: ...d is determined by the pressure set on the control valve P1 and by the size of the oil nozzle in the nozzle line The control valve P1 operates as follows When the oil attains opening pressure the port...

Page 23: ...bles comprise theoretically calculated values where pipe dimensions and oil low are adapted to prevent turbulent lows from occurring Turbulent lows can result in pressure losses and noise in the pipew...

Page 24: ...emperature the preheater thermostat closes sending the start signal to the burner During operation the output of the PTC element is adjusted automatically so that the temperature does not rise too hig...

Page 25: ...25 Bentone B 2 General Alt 1 According to DIN 4791 Alt 2 Alt 3 Alt 4 7 ELECTRIC EQUIPMENT LMO1 2 4 7 1 Wiring diagram...

Page 26: ...and the pre heating period begins This continues until the operating temperature is reached and the preheater thermostat closes The burner motor starts ignition sparks initiated and pre ventilation co...

Page 27: ...after release 1 s 1 s 1 s Reaction time lame extinction 1 s 1 s 1 s Ambient temperature 5 60 C 5 60 C 20 60 C Min current with lame 45 A 45 A 45 A Max current when dark start 5 5 A 5 5 A 5 5 A Ingress...

Page 28: ...blem by pressing and holding the reset button for 3 seconds The number of lashes below is repeated with a pause in between 2 lashes No lame signal when safety time expires 4 lashes False light during...

Page 29: ...tive oil burner control or lame monitor No oil supply Too great a pressure drop at brake plate Too strong draught prevents lame forming No spark Check and replace fuse as necessary Investigate cause o...

Page 30: ...s ci dessus sont conformes aux normes et aux documents normatifs suivants et satisfont aux crit res applicables des directives CE suivantes Dokument EN 267 EN 60335 EU direktiv EU Directives EU Direk...

Page 31: ...start Press the reset button on the relay Check that the thermostats are correctly adjusted Don t forget the room thermostat check that any fusesare intact and main switch is on If the burner starts b...

Page 32: ...32 Bentone B 2 General...

Page 33: ...33 Bentone B 2 General...

Page 34: ...34 Bentone B 2 General...

Page 35: ......

Page 36: ...Enertech AB P O Box 309 SE 341 26 Ljungby www bentone se www bentone com...

Reviews: