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 The battery room should be well ventilated in order to remove gases produced during charging. The gases (a mixture of 

oxygen and hydrogen) liberated by the cells when on charge may cause an explosion, and therefore, care must be taken 

not to produce sparks. Naked lights and smoking are not allowed.

The following precautions must also be taken: 

During maintenance operations, do not wear clothing likely to create static electricity (for example nylon).

Do not use portable apparatus linked to an electric plug.

All installation practices and ventilation requirements must comply with EN 50272-2 and IEC 62485-2 standards and  

national regulations.

6. 

Safety

Safety precautions

Batteries give off explosive gasses. They are filled with dilute sulphuric acid, which is very corrosive. When working 

with sulphuric acid, always wear protective clothing and glasses. Exposed metal parts of the battery always carry a 

voltage and are electrically live (risk of short circuits). Avoid electrostatic charge. The protective measures according 

to EN 50272-2 must be observed.

Note operating 

instructions.

When working on 

batteries, wear safety 

glasses and

protective clothing.

No smoking. Do not 

allow naked flames, hot 

objects or sparks near 

the battery, due to the 

risk of explosion or fire.

Danger. Cells are heavy.

Make sure they are 

safely installed. Only use 

suitable transport and 

lifting equipment.

Electrical hazard.

Electrolyte is highly 

corrosive.

Risk of explosion and fire. 

Avoid short circuits.

Wash all acid splash in 

eyes or on skin with 

plenty of clean water and 

seek immediate medical 

assistance.

Recycling and disposal of used batteries

Used batteries contain valuable recyclable materials. They must not be disposed of with the 

Domestic waste but as special waste. Modes of return and recycling shall conform to the

prevailing regulations in operation at the site where the battery is located.

Warranty

Any of the following actions will invalidate the warranty - 

Non-adherence to the Installation, Operating and Maintenance instructions. Repairs carried out with non-approved 

spare parts. Application of additives to the electrolyte. Unauthorised interference with the battery.

Handling

Vented lead acid batteries are supplied in a 

moist charged state and must be unpacked 

carefully to avoid short-circuit between 

terminals of opposite polarity. The cells are 

heavy and must be lifted with appropriate 

equipment.

Discharge any possible 

static electricity from 

clothes by touching an 

earth connected part.

Tools

Use tools with insulated handles.

Do not place or drop metal objects onto 

the battery. Remove rings, wristwatch 

and metal articles of clothing that might 

come into contact with the battery 

terminals.

Summary of Contents for PowerSafe OPzS

Page 1: ...Filling and Charging Moist Charged Flooded Batteries RESERVE POWER PowerSafe OPzS PowerSafe TS...

Page 2: ...3 Battery installation 4 Stand assembly Cell installation 4 Putting cells into service 5 7 Filling cells Initial charge 5 Specific gravity reading 8 Final specific gravity after charging Correction of...

Page 3: ...until ready to activate Moist charged batteries are active and electrically live at all times Do not short terminal posts Accessories and tools required Please ensure that all accessories and tools a...

Page 4: ...use the spacers provided 16 3 Battery installation Stand assembly 4 Cells should be connected in series Assemble the battery on the stand ensuring that the positive terminal of one cell is connected t...

Page 5: ...between terminals of opposite polarities 6 Place the standard vent plugs on the cells Do not tighten them at this stage to avoid over pressuring cells during the charge Check the polarity with a voltm...

Page 6: ...ge the battery rather than to keep the battery undercharged Imbalances are possible after long or poor storage Example charging at constant voltage a battery which has been stored in poor conditions 2...

Page 7: ...2 67V 2 64V 2 70V 2 65V 2 62V 2 59V 2 65V 2 60V 2 57V 2 54V 2 60V 2 55V 2 52V 2 49V Minimum voltage in volts per cell for 15 C 25 C 35 C 45 C Time to equalise the specific gravity Example If the room...

Page 8: ...irt the solution back into the cell from which it was drawn The nominal specific gravity at the end of the charge at the specified level is for a temperature of 20 C If the temperature is above or bel...

Page 9: ...of explosion or fire Danger Cells are heavy Make sure they are safely installed Only use suitable transport and lifting equipment Electrical hazard Electrolyte is highly corrosive Risk of explosion a...

Page 10: ...NH3 2 8 Anhydride sulphur SO2 4 5 Materials oxydisable to KMnO4 25 4 Visual Aspect Clear Resistivity 60 000 Maximum Impurities ppm Iron Fe 5 Copper Cu 5 Arsenic As 1 Antimony Sb 1 Manganese Mn 0 1 Ni...

Page 11: ...ity 1 280 Temperature 20 C T C SG Electrolyte Temperature Electrolyte Temperature Electrolyte Specific Gravity 1 190 1 200 1 210 1 220 1 230 1 240 1 250 1 260 2 00 2 10 2 20 2 30 2 40 2 50 2 60 2 70 0...

Page 12: ...s name Date Cell No Volts V Specific Gravity Electrolyte Temp C Volts V Specific Gravity Electrolyte Temp C Volts V Specific Gravity Electrolyte Temp C Volts V Specific Gravity Electrolyte Temp C Bat...

Page 13: ...13 8 Notes...

Page 14: ...14 Notes...

Page 15: ...15 Notes...

Page 16: ...1 610 208 1991 1 800 538 3627 Fax 1 610 372 8613 EnerSys EMEA EH Europe GmbH L wenstrasse 32 8001 Z rich Switzerland EnerSys Asia 152 Beach Road Gateway East Building Level 11 189721 Singapore Tel 65...

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