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Before starting the assembly of the stand, please ensure that all stand components are available.

 For a battery above 150V, insulators will be provided with the stand.

Assembly instructions

 

Please follow the instructions below in conjunction with the drawings below. To accomplish these operations only a 13mm 

spanner is required.

1.  Mount and fasten insulators with bolts (9), screws (14) and washers (15) under each support (1).

2.  Insert bolts (6) into washers (7) into upper slots of support (1), then screw into anchor plates (3) and connections 

plates (4). Do the same with the other support (see details A and B).

3.  Join rails (10) and supports (1). Space rails to the correct width.

4.  Tighten all bolts. Cells can now be installed.

5.  Please ensure that the stand is levelled using a spirit level. If required, use the spacers provided (16).

3. 

Battery installation

Stand assembly

4

Cells should be connected in series. 

 Assemble the battery on the stand, ensuring that the positive terminal of one cell is connected to the negative 

terminal of the adjacent cell and so on throughout the battery. 

Do not lift cells by their terminal posts. Use appropriate equipment (such as a raising board and a sling band) 

for handling standby cells. 

Cells are supplied with special air-tight plugs which must be replaced with standard vent plugs (supplied 

separately) once cells have been filled with electrolyte. 

For 4-tier stands and above, we recommend the cells are filled before being placed on the stand. 

Note: the maximum fill to charge time is 12 hours (see section 4).

Cell installation

Please follow the instructions below.

1.  Position the first cell on the stand, starting with the 

least accessible row. Check the alignment of the cells.

2.  Install the other cells with the appropriate spacing between 

cells in mind.

 

Summary of Contents for PowerSafe OPzS

Page 1: ...Filling and Charging Moist Charged Flooded Batteries RESERVE POWER PowerSafe OPzS PowerSafe TS...

Page 2: ...3 Battery installation 4 Stand assembly Cell installation 4 Putting cells into service 5 7 Filling cells Initial charge 5 Specific gravity reading 8 Final specific gravity after charging Correction of...

Page 3: ...until ready to activate Moist charged batteries are active and electrically live at all times Do not short terminal posts Accessories and tools required Please ensure that all accessories and tools a...

Page 4: ...use the spacers provided 16 3 Battery installation Stand assembly 4 Cells should be connected in series Assemble the battery on the stand ensuring that the positive terminal of one cell is connected t...

Page 5: ...between terminals of opposite polarities 6 Place the standard vent plugs on the cells Do not tighten them at this stage to avoid over pressuring cells during the charge Check the polarity with a voltm...

Page 6: ...ge the battery rather than to keep the battery undercharged Imbalances are possible after long or poor storage Example charging at constant voltage a battery which has been stored in poor conditions 2...

Page 7: ...2 67V 2 64V 2 70V 2 65V 2 62V 2 59V 2 65V 2 60V 2 57V 2 54V 2 60V 2 55V 2 52V 2 49V Minimum voltage in volts per cell for 15 C 25 C 35 C 45 C Time to equalise the specific gravity Example If the room...

Page 8: ...irt the solution back into the cell from which it was drawn The nominal specific gravity at the end of the charge at the specified level is for a temperature of 20 C If the temperature is above or bel...

Page 9: ...of explosion or fire Danger Cells are heavy Make sure they are safely installed Only use suitable transport and lifting equipment Electrical hazard Electrolyte is highly corrosive Risk of explosion a...

Page 10: ...NH3 2 8 Anhydride sulphur SO2 4 5 Materials oxydisable to KMnO4 25 4 Visual Aspect Clear Resistivity 60 000 Maximum Impurities ppm Iron Fe 5 Copper Cu 5 Arsenic As 1 Antimony Sb 1 Manganese Mn 0 1 Ni...

Page 11: ...ity 1 280 Temperature 20 C T C SG Electrolyte Temperature Electrolyte Temperature Electrolyte Specific Gravity 1 190 1 200 1 210 1 220 1 230 1 240 1 250 1 260 2 00 2 10 2 20 2 30 2 40 2 50 2 60 2 70 0...

Page 12: ...s name Date Cell No Volts V Specific Gravity Electrolyte Temp C Volts V Specific Gravity Electrolyte Temp C Volts V Specific Gravity Electrolyte Temp C Volts V Specific Gravity Electrolyte Temp C Bat...

Page 13: ...13 8 Notes...

Page 14: ...14 Notes...

Page 15: ...15 Notes...

Page 16: ...1 610 208 1991 1 800 538 3627 Fax 1 610 372 8613 EnerSys EMEA EH Europe GmbH L wenstrasse 32 8001 Z rich Switzerland EnerSys Asia 152 Beach Road Gateway East Building Level 11 189721 Singapore Tel 65...

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