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6

5.

Pull the old circuit board out from the front of
the main housing.

6.

Put a 10mm spacer in the positive hole
before replacing the board.

7.

Replace the circuit board, pull in the threaded
switch boss to ensure it is fully located in the
socket at the back of the headpiece housing.
Ensure the circuit board is correct.

8.

Replace the sealing washer and nut, tighten
with the open ended spanner.

9.

Re-solder the wires from the main LED.

10. Replace the cable and reassemble the

reflector, lens and bezel ring.

Reassembling the bezel ring

1.

When the lens is in position over the
reflector, the bezel ring is screwed onto the
headpiece housing, and locked in position by
the stainless steel cable lock.

2.

Ensure the cut-outs in the bezel ring line up
with the cable lock.

3.

Hook the cable lock into the slot under the
cap hook support. Press down so the cable is
in position, replace the o-ring and then clip
over the boss on the side of the headpiece.

4.

Secure with M3x10 mushroom-head screw.

Summary of Contents for Oldham AE16

Page 1: ...ponsibility involving its selection application service or repair This cap lamp system will perform as designed only if used and maintained according to the instructions otherwise it could fail to per...

Page 2: ...acing battery p4 Removing cable from battery p4 Replacing battery cover p4 Using AE16 cap lamp systems p4 Repairing headpiece p5 Replacing cable p5 Replacing reflector p5 Replacing circuit board p5 Re...

Page 3: ...e fitted terminal nuts and washers Remove the nut and washer from the positive end of the fuse marked Place the ring terminal of the red wire onto the terminal post replace the spring washer and nut a...

Page 4: ...p the clamp and slide off the cover to cable end 3 Remove the positive cable lead red 4 Remove the fuse 5 Remove the negative lead black Replacing battery cover 1 Replace the fuse fit the nuts to hold...

Page 5: ...the cable reverse the above procedure Note Always ensure that one screw is fixed into the positive cable terminal or the cable lock This ensures the circuit board support does fall out of position Rep...

Page 6: ...er 9 Re solder the wires from the main LED 10 Replace the cable and reassemble the reflector lens and bezel ring Reassembling the bezel ring 1 When the lens is in position over the reflector the bezel...

Page 7: ...stic Battery Cover complete Clip for standard cover Screw for plastic cover Cable gland Cable tie MXXXXXX E Type Li Ion 16Ah battery M614830 TOOL KIT Small tools and spares kit suitable for all G and...

Page 8: ...8...

Page 9: ...e light flickers or dims when any of the preceding items are being checked that item should be repaired or replaced Battery appears dead and will not operate a Check that the fuse has not blown b Chec...

Page 10: ...16 Ta 0O c to 40O c Enersys Ltd Manchester M27 8LR UK Lamp Type Reference The lamps can be assembled in a variety of combinations to satisfy customer requirements The assembly combination is stated on...

Page 11: ...ufactured from polycarbonate and ABS with nitrile rubber seals The performance of these materials with respect to attack by aggressive substances that may be present in the hazardous area shall be tak...

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