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3

IMPORTANT

Pay close attention to Warnings and Cautions in
this manual.
A WARNING describes a condition that may
cause severe personal injury or death if allowed to
happen.
A CAUTION describes a condition that may cause
moderate injury or property damage if allowed to
happen.

GENERAL DESCRIPTION

The AE16 cap lamp systems consists of a cap
mounted headpiece powered by a Li Ion battery.

The basis of the headpiece in which some of the
internal connections are integral is as follows:
A selector switch is incorporated, which can
switch on either the main LED light source or the
small emergency LED. The reflector fits over the
small LED and has a rubber gasket around the
rim to seal against the headpiece lens.

PREPARING THE AE16 CAP LAMP FOR FIRST
TIME USE

The battery is packaged separately to the lamptop
and needs to be connected before use.

Tool kit required is M614830

NOTE: THE BATTERY IS TRANSPORTED IN A
PARTIALLY CHARGED CONDITION - EVERY
BATTERY

MUST

BE

FULLY

CHARGED

BEFORE FIRST USE.

Remove the battery from the shipping box and
check for damage. The battery is supplied with
the encapsulated fuse fitted, terminal nuts and
washers.

Remove the nut and washer from the positive end
of the fuse (). Place the ring terminal of
the red wire onto the terminal post, replace the
spring washer and nut, and tighten to 0.5Nm.

Remove the nut and washer from the negative
terminal (not connected to the fuse) and place the
ring terminal of the black wire onto the terminal
post, replace the spring washer and nut, and
tighten down to 0.5Nm.

Hook the cable exit end of the battery cover onto
the battery.

Check that the cables are not trapped under the
edge of the cover then press down into position.

Secure the cover in place with the clip and M4
mushroom head socket screw.

Battery charging

WARNING

Li Ion batteries must only be charged on a
specific charger with a Li Ion charge profile. If
the battery is charged on a standard GT
caplamp charger the battery will be damaged.

For charger information and how to convert
existing charger software please consult the
Caplamp Charger Manual.

Every battery must be charged before it is used
for the first time.

Never discharge completely!

IMPORTANT NOTE:

The E16 battery is supplied with a factory fitted
“OCBL-T” fuse (M455323F), required for
protection of the internal battery circuitry.
Use of any other fuse type could result in
damage and will invalidate any warranty claim.

Summary of Contents for Oldham AE16

Page 1: ...ponsibility involving its selection application service or repair This cap lamp system will perform as designed only if used and maintained according to the instructions otherwise it could fail to per...

Page 2: ...acing battery p4 Removing cable from battery p4 Replacing battery cover p4 Using AE16 cap lamp systems p4 Repairing headpiece p5 Replacing cable p5 Replacing reflector p5 Replacing circuit board p5 Re...

Page 3: ...e fitted terminal nuts and washers Remove the nut and washer from the positive end of the fuse marked Place the ring terminal of the red wire onto the terminal post replace the spring washer and nut a...

Page 4: ...p the clamp and slide off the cover to cable end 3 Remove the positive cable lead red 4 Remove the fuse 5 Remove the negative lead black Replacing battery cover 1 Replace the fuse fit the nuts to hold...

Page 5: ...the cable reverse the above procedure Note Always ensure that one screw is fixed into the positive cable terminal or the cable lock This ensures the circuit board support does fall out of position Rep...

Page 6: ...er 9 Re solder the wires from the main LED 10 Replace the cable and reassemble the reflector lens and bezel ring Reassembling the bezel ring 1 When the lens is in position over the reflector the bezel...

Page 7: ...stic Battery Cover complete Clip for standard cover Screw for plastic cover Cable gland Cable tie MXXXXXX E Type Li Ion 16Ah battery M614830 TOOL KIT Small tools and spares kit suitable for all G and...

Page 8: ...8...

Page 9: ...e light flickers or dims when any of the preceding items are being checked that item should be repaired or replaced Battery appears dead and will not operate a Check that the fuse has not blown b Chec...

Page 10: ...16 Ta 0O c to 40O c Enersys Ltd Manchester M27 8LR UK Lamp Type Reference The lamps can be assembled in a variety of combinations to satisfy customer requirements The assembly combination is stated on...

Page 11: ...ufactured from polycarbonate and ABS with nitrile rubber seals The performance of these materials with respect to attack by aggressive substances that may be present in the hazardous area shall be tak...

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