Enerpac S Series Page 1 Instruction Sheet Download

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Instruction Sheet

L4105

Rev. C 11/19

S-Series Hydraulic

Torque Wrench

S1500X
S3000X
S6000X

S11000X
S25000X

ENGLISH (EN)

Summary of Contents for S Series

Page 1: ...Instruction Sheet L4105 Rev C 11 19 S Series Hydraulic Torque Wrench S1500X S3000X S6000X S11000X S25000X ENGLISH EN ...

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Page 3: ...3 Index 1 Introduction 4 2 Safety 4 3 Assembly and Adjustments 10 4 Operation 12 5 Maintenance and Troubleshooting 17 6 Technical Specifications 27 7 Replacement Parts and Recommended Tools 39 S1500X S3000X S6000X S11000X S25000X ENGLISH ENGLISH ...

Page 4: ...nt parts EU Declaration of Incorporation S1500X S3000X S6000X S11000X S25000X These tools conform with the requirements for CE Marking Enerpac declares that the S Series models listed above meet the applicable standards and directives issued by the European Union For additional details refer to the separate EU Declaration of Incorporation 2 Safety Read all instructions carefully Follow all recomme...

Page 5: ...udden and uncontrolled release of pressurized oil could occur if hoses are disconnected while under pressure Safety Alert Symbols are used in conjunction with certain Signal Words that call attention to safety messages or property damage messages and designate a degree or level of hazard seriousness The Signal Words used in this manual are DANGER WARNING CAUTION and NOTICE DANGER Indicates a hazar...

Page 6: ...dangerous projectiles Uncontrolled release of pressurized hydraulic oil could also occur Avoid striking the tool at any time even when it is not pressurized or under load Striking the tool could cause permanent damage to wrench components and may affect the wrench calibration Use only a high quality nonflammable solvent for cleaning and degreasing parts during wrench repair procedures To reduce th...

Page 7: ...r anti seize compound that is being used To ensure proper tightening of nuts and bolts always use this coefficient of friction when calculating required torque values NOTICE Failure to observe and comply with the following precautions could result in property damage and or void the product warranty Never carry the wrench by its hoses Always use Enerpac pumps and hoses Always use Enerpac replacemen...

Page 8: ...rd no components containing a magnesium content greater than 7 5 percent have been used in the S Series torque wrench in accordance with standard EN 13463 1 Use of Torque Wrenches in Explosive Atmospheres In addition to the CE mark the Enerpac S Series torque wrenches carry the ATEX mark and classification S1500X S3000X S6000X S11000X S25000X CE Ex II 2 GD cT4 This classification indicates that th...

Page 9: ...l source of ignition and can result in electrostatic build up on isolated conductive parts Isolated conductive parts create capacitive poles which can become charged Electrostatic discharge risk is minimized by the hydraulic hoses which have multiple layers of steel braiding resulting in electrical continuity between the torque wrench and the grounded hydraulic pump Non conductive polyester labels...

Page 10: ...ized 0 psi bar before removing or attaching the drive shaft 3 2 1 To Attach the Drive Shaft Fig 3 Insert the drive shaft 1 into the ratchet 8 Press and hold the release button 2 Push and turn the drive shaft 1 until it locks into place Then release the release button 2 NOTICE Be sure that the drive shaft fits tightly into the ratchet 3 2 2 To Remove the Drive Shaft Fig 3 Press and hold the release...

Page 11: ... 11 and retaining pin 10 Remove the hex socket 9 from the drive shaft 1 3 5 To Attach the Positioning Handle Fig 5 Secure the positioning handle 12 with thumb screw or eyebolt 13 varies by model Handle can be installed on either side of wrench as needed 3 6 To Mount the Reaction Arm Fig 6 The reaction arm can be rotated incrementally through 360 degrees and can maintain stability against a reactio...

Page 12: ...ith the male coupling 16 to the wrench retract coupling 5 At each connection pull the collar on the female coupling over the male coupling Engage threads and hand tighten the collar Connect the hoses to the pump Refer to the pump instruction manual 4 Operation 4 1 Before Operation Be sure the nut or bolt to be fastened is clean and free of loose dust or dirt Be sure the nut threads properly engage...

Page 13: ...release of hydraulic oil could also occur Refer to Section 2 of this manual for additional information 4 3 1 Tightening a Nut or Bolt Fig 8 and 9 If required for your bolting application apply lubricant to the bolt threads Install hex socket on the anti clockwise side the wrench Install the reaction arm 6 on the wrench in the position required for your application Position the tool on the nut or b...

Page 14: ...ojectiles Damage to tool could also result Refer to Section 6 3 for SRS reaction arm maximum allowable torque specifications 4 3 3 Using a Short Reaction Arm Fig 11 Position the foot 17 of the SRA Series short reaction arm 20 against a suitable reaction point 18 The reaction point will counteract the force caused by operating the tool Follow instructions in Section 4 3 1 4 3 4 Using a Reaction Tub...

Page 15: ... at your worksite Replace the drive shaft release button 2 with the angle of turn indicator 22 Be sure that the drive shaft 1 is locked into place Install the wrench on the nut or bolt making sure that there is a suitable reaction point Rotate the protractor by hand so that the notch on the tool body aligns with zero 0 degrees on the protractor NOTICE In the following step the protractor will rota...

Page 16: ...ry could result 4 3 4 Loosening a Nut or Bolt Fig 16 and 17 Apply penetrating oil to the threads Allow the oil to soak Position the tool on the nut or bolt with the anti clockwise side facing outwards and the clockwise side facing the joint Position the foot 17 of the reaction arm 6 against a suitable reaction point 18 The reaction point will counteract the force caused by operating the tool Start...

Page 17: ...tchet lever pin H5 Tap out the pin H5 using a suitable drift 5 Maintenance and Troubleshooting 5 1 Introduction Preventative maintenance can be performed by the user Full maintenance must be performed only by an Enerpac authorized service center or a qualified and experienced technician Recommended service intervals are a 3 months Heavy Duty use b 6 months Normal use c 12 months Infrequent use Non...

Page 18: ...4 Bearing Surfaces Lubrication Points Molybdenum Disulphide Grease NOTICE DO NOT apply grease to ratchet or to drive shoe teeth LP5 Square Drive Bearing LP6 Square Drive Bearing LP7 Front Faces LP8 Drive Shoe Top and Rear Surfaces Only LP9 Rear Pocket Face LP10 Pocket Upper Face LP11 Hook and End of Piston Rod Be sure to engage pin with hook during assembly Sectional View ENGLISH ...

Page 19: ... Refer to figures 18 and 20 Reassemble the components in reverse order EXCEPT FOR the housing guard H10 and screws H3 Connect the wrench to the pump With wrench not on nut or bolt check operation at a nominal pressure to make sure the piston advances and retracts freely Release the pressure and make sure that the piston fully retracts Attach the housing guard H10 with screws H3 5 3 Full Maintenanc...

Page 20: ...housing H2 Using an appropriate pin spanner unscrew and remove the cylinder gland H23 Remove O ring H22 from the gland Using an appropriate socket spanner unscrew and remove the piston locknut H21 To prevent the piston from rotating you may temporarily reinstall the ratchet lever H4 Remove O rings H19 and H20 from the piston locknut H21 Remove the piston rod H12 and bushing H11 as an assembly thro...

Page 21: ...retaining ring H16 away from the groove and out of the bore using a seal pick Remove the cylinder bushing H15 by placing a suitable drift through the front of the tool and pushing against the bushing Remove seal H14 from groove on inside of bushing H15 Remove O ring H13 from groove on outside of bushing H15 NOTICE When the bushing H15 is removed the O ring H13 will be damaged and will need to be r...

Page 22: ...all cylinder bushing and related components items H13 through H16 These parts must be installed first Refer to Section 5 3 5 for instructions NOTICE In the following steps coat all O rings and seals with silicone grease before installation Install new seal H18 in groove on outside of piston H17 Install new seals H19 and H20 in grooves on piston locknut H21 NOTICE During reassembly in the following...

Page 23: ...ite 243 thread sealant to the threads of the piston locknut H21 Install the locknut by hand making sure that it has engaged the threads of the piston rod H12 Using an appropriate socket spanner tighten the piston locknut H21 to the proper torque for your wrench model Torque item H21 Model Ft lbs Nm S1500X 30 41 S3000X 40 54 S6000X 60 81 S11000X 60 81 S25000X 60 81 Install new O ring H22 in groove ...

Page 24: ...ocket head capscrews D and tighten them as follows a S1500X and S3000X M4 capscrews 3 7 Ft lbs 5 1 Nm b S6000X S11000X S25000X M5 capscrews 7 5 Ft lbs 10 2 Nm Swivel Assembly Install a new O ring E into the groove on the swivel post F Install new O rings C into the grooves inside the swivel assembly B Coat O rings E and C with a small amount of silicone grease Then carefully slide the swivel assem...

Page 25: ...ged Remove circlip H1C Separate the button mechanism H1A from the retaining bushing H1B Clean all parts with a mild solvent Dry all parts after cleaning Inspect all parts for damage Reassemble retaining button assembly H1A and bushing H1B and secure with circlip H1C Apply a thin coat of molybdenum disulphide grease in the areas shown in Figure 19 H1 H2 H3 H1B H1A H1C Fig 27 ENGLISH ...

Page 26: ...efective Refer to the pump manual Wrench leaks oil Seal failure Replace the seals Wrench operates backwards Hose connections are reversed Reconnect the hoses properly Ratchet returns on retract stroke Hydraulic coupling is damaged Replace the coupling Hydraulic coupling is not connected Reconnect the hoses and couplings securely Worn or damaged directional control valve on the hydraulic pump Take ...

Page 27: ...0 3 62 92 0 4 49 114 0 5 63 143 0 C inch mm 4 25 108 0 5 31 135 0 6 65 169 0 7 76 197 0 9 69 246 0 D inch mm 3 82 97 0 5 04 128 0 6 18 157 0 7 48 190 0 9 61 244 0 E inch mm 5 35 136 0 6 81 173 0 7 56 192 0 8 98 228 0 11 30 287 0 F inch mm 0 98 25 0 1 30 33 0 1 57 40 0 1 97 50 0 2 52 64 0 G inch mm 2 76 70 0 3 54 90 0 4 33 110 0 5 24 133 0 7 17 182 0 H inch mm 5 08 129 0 6 34 161 0 7 40 188 0 9 02 ...

Page 28: ...635 5 930 150 424 951 1 813 3 294 7 413 180 509 1 141 2 175 3 953 8 895 210 594 1 331 2 538 4 611 10 378 240 679 1 521 2 900 5 270 11 860 270 764 1 711 3 263 5 929 13 343 300 849 1 901 3 625 6 588 14 826 330 934 2 091 3 988 7 246 16 308 360 1 019 2 281 4 350 7 905 17 791 390 1 104 2 471 4 713 8 564 19 273 420 1 188 2 662 5 075 9 223 20 756 450 1 273 2 852 5 438 9 881 22 238 480 1 358 3 042 5 801 1...

Page 29: ... 216 484 923 1 676 3 773 2 000 288 645 1 230 2 235 5 030 2 500 360 806 1 538 2 794 6 288 3 000 432 968 1 845 3 353 7 545 3 500 504 1 129 2 153 3 911 8 803 4 000 576 1 290 2 460 4 470 10 060 4 500 648 1 451 2 768 5 029 11 318 5 000 720 1 613 3 075 5 588 12 575 5 500 792 1 774 3 383 6 146 13 833 6 000 864 1 935 3 690 6 705 15 090 6 500 936 2 096 3 998 7 264 16 348 7 000 1 008 2 258 4 305 7 823 17 60...

Page 30: ...98 1 34 34 1 89 48 5 5 2 5 S6000X 5 784 7 842 SRS601X 5 43 138 5 04 128 7 56 192 1 54 39 2 44 62 5 1 2 3 5 501 7 454 SRS602X 6 42 163 5 67 144 8 15 207 1 54 39 2 44 62 6 0 2 7 5 295 7 175 SRS603X 7 44 189 6 26 159 8 74 222 1 54 39 2 44 62 7 5 3 4 S11000X 10 812 14 650 SRS1101X 5 87 149 6 18 157 9 13 232 1 81 46 2 99 76 9 7 4 4 10 300 13 957 SRS1102X 6 89 175 6 77 172 9 72 247 1 81 46 2 99 76 11 2 ...

Page 31: ... Number SRA15X SRA30X SRA60X SRA110X SRA250X Dimensions C1 inch mm 2 66 67 5 3 15 80 0 3 60 91 5 5 02 127 5 6 24 158 5 H1 inch mm 2 91 74 0 2 91 74 0 3 50 89 0 4 17 106 0 5 31 135 0 Weight Reaction arm only kg 0 30 0 49 0 86 1 75 3 4 lbs 0 66 1 1 1 9 3 9 7 5 Weights indicated are for the accessories only and do not include the wrench Fig 30 H1 C1 ENGLISH ...

Page 32: ...5X 27 80 706 5 98 152 25 04 636 2 28 58 10 1 4 6 S3000X RTE30X 28 86 733 5 98 152 25 47 647 2 24 57 12 1 5 5 S6000X RTE60X 29 41 747 5 98 152 25 94 659 2 56 65 17 0 7 7 S11000X RTE110X 30 28 769 5 98 152 26 57 675 2 99 76 24 7 11 2 S25000X RTE250X 32 01 813 5 98 152 26 97 685 3 94 100 38 1 17 3 Weights indicated are for the accessories only and do not include the wrench ENGLISH ...

Page 33: ...ies Imperial Square Drives Fig 32 Wrench Model Number S1500X S3000X S6000X S11000X S25000X SWH Square Drive Model Number SD15 012 SD30 100 SD60 108 SD110 108 SD250 208 Square Drive Dimension X1 in inches 3 4 1 1 1 2 1 1 2 2 1 2 ENGLISH ...

Page 34: ... BSH25140 140 BSH25145 145 BSH25150 150 BSH25155 155 Metric Hex Sockets for S1500X Model Number A F BSH7519 19 BSH7524 24 BSH7527 27 BSH7530 30 BSH7532 32 BSH7536 36 BSH75163 41 BSH7546 46 BSH7550 50 Metric Hex Sockets for S3000X Model Number A F BSH1019 19 BSH1024 24 BSH1027 27 BSH1030 30 BSH1032 32 BSH1036 36 BSH10163 41 BSH1046 46 BSH1050 50 BSH1055 55 BSH1060 60 BSH1065 65 BSH1070 70 BSH1075 7...

Page 35: ...5319 33 16 BSH15188 17 8 BSH15325 31 4 BSH15194 115 16 BSH15338 33 8 BSH15200 2 BSH15350 31 2 BSH15206 2 1 16 BSH15363 35 8 BSH15213 21 8 BSH1595 33 4 BSH15219 23 16 BSH15388 37 8 BSH15225 21 4 BSH15100 315 16 BSH15231 25 16 BSH15400 4 BSH15238 2 3 8 BSH15105 4 1 8 BSH15244 27 16 BSH15419 4 3 16 BSH15250 2 1 2 BSH15425 4 1 4 BSH1565 29 16 BSH15110 45 16 BSH15263 25 8 BSH15438 4 3 8 BSH15269 2 11 1...

Page 36: ...32 32 4 373 3 225 88 3 46 S6000X SDA60 17 17 1 152 850 86 3 39 SRA60X SDA60 19 19 1 607 1 185 88 3 46 SDA60 22 22 2 488 1 835 91 3 58 SDA60 24 24 3 234 2 385 93 3 66 SDA60 27 27 4 603 3 395 94 3 70 SDA60 30 30 6 311 4 655 96 3 78 SDA60 32 32 7 660 5 650 97 3 82 S11000X SDA110 30 30 6 311 4 655 112 4 41 SRA110X SDA110 32 32 7 660 5 650 114 4 49 SDA110 36 36 10 901 8 040 117 4 61 SDA110 41 41 15 151...

Page 37: ...25 86 3 4 SDA30 102 1 1 8 4 373 3 225 88 3 5 SDA30 104 1 1 4 4 373 3 225 89 3 5 S6000X SDA60 010 5 8 936 850 85 3 3 SRA60X SDA60 012 3 4 1 620 1 195 89 3 5 SDA60 014 7 8 2 569 1 895 92 3 6 SDA60 100 1 3 830 2 825 95 3 7 SDA60 102 1 1 8 5 457 4 025 97 3 8 SDA60 104 1 1 4 7 484 5 520 98 3 9 S11000X SDA110 104 1 1 4 7 484 5 520 115 4 5 SRA110X SDA110 106 1 3 8 9 958 7 032 117 4 6 SDA110 108 1 1 2 12 ...

Page 38: ...10A SWH10A SWH10EA Dimensions J1 inch mm 5 04 128 5 04 128 5 04 128 5 04 128 5 04 128 J2 inch mm 3 15 80 3 15 80 3 62 92 3 62 92 4 21 107 Weight handle only kg 0 10 0 10 0 18 0 18 0 22 lbs 0 22 0 22 0 40 0 40 0 49 J 1 J2 J 1 Fig 35 S1500X S3000X S6000X and S11000X Weights indicated are for the accessories only and do not include the wrench J2 J 1 J2 J 1 J2 S25000X Only ENGLISH ...

Page 39: ...panner 3 4 inch A F Spanner 5 8 inch A F Spanner Circlip Pliers Seal Extraction Tool seal pick 14 mm A F Socket 20 mm A F Socket 22 mm A F Socket 26 mm A F Socket 36 mm A F Socket ø 4 mm x 5 mm LG x 20 mm PCD Pin Spanner ø 4 mm x 5 mm LG x 25 mm PCD Pin Spanner ø 4 mm x 5 mm LG x 30 mm PCD Pin Spanner ø 4 mm x 5 mm LG x 40 mm PCD Pin Spanner ø 5 mm x 5 mm LG x 60 mm PCD Pin Spanner 1 5 mm A F Alle...

Page 40: ...www enerpac com 2019 Enerpac Subject to change without notice ...

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