Enerpac DSX11000 Instruction Sheet Download Page 17

L4442  

.

15

8.0  TROUBLESHOOTING 

Fault

Possible Cause

Corrective Action

Wrench pressure will not build

Piston seal and/or end plug seal 

leaking

Replace any defective o-rings.

Coupler is defective

Replace any defective couplers.

Cylinder / Tool Leaks

Blown o-ring in cylinder

Replace seal kit.

Defective piston rod seal

Return to Enerpac for repair.

Tool operates backwards

Couplings/ hose connections 

reversed

Check couplings and correct.

Ratchet returns with retract stroke

Broken or otherwise inoperable 

drive segment

Replace drive segment and/or 

spring. Return to Enerpac.

Ratchet will not take successive 

strokes

Broken or otherwise inoperative 

drive segment or spring

Replace drive segment and/or 

spring. Return to Enerpac.

Cylinder not retracting completely

Remove tool from nut and cycle 

freely for several strokes.
Allow adequate time for cylinder to 

retract fully.
If problem persists, check pawls.

Linkage between piston rod and 

drive plate is broken

Replace parts as necessary - return 

to Enerpac.

Cylinder will not retract

Voltage to electric pump is too low 

to line drop or inadequate amperage 

is available

Get shorter extension cord. If shop 

power is adequate, draw power 

from welding machine or cal. rod 

transformer.

Linkage between piston rod and 

drive arms are broken

Replace part as necessary

Tool locks on to nut

Drive segment is loaded when the 

tool is maxed out in torque

Pressure advance on remote and 

build pressure - continue to press 

down on remote while pulling back 

on one of the accuracy assurance 

levers - release remote while 

continuing to hold back on levers.

Tool is operating backwards

Push advance button down - tool 

should immediately fall free.

Tool is wedged under a fixed object Remove shroud from around 

ratchet. Pry the drive segment out 

of the ratchet and at the same time 

pull back on the accuracy assurance 

levers. Tool should swing free or 

burn away the socket or obstruction.

Tool operates backwards

Multiple hoses in even numbers

Configure hoses in odd multiples 

only.

Refer to the Pump Instruction Sheet for troubleshooting required for the pump unit.

Summary of Contents for DSX11000

Page 1: ...L4442 Rev A 03 20 Dedicated Square Drive Torque Wrench DSX1500 DSX3000 DSX5000 DSX11000 DSX25000 ENGLISH EN Instruction Sheet...

Page 2: ...idiomas consulte www enerpac com www enerpac com F r andra spr k bes k www enerpac com www enerpac com CONTENTS 1 0 INTRODUCTION 1 2 0 SAFETY 1 2 1 SAFETY PRECAUTIONS 2 3 0 FEATURES AND COMPONENTS 5 4...

Page 3: ...id personal injury as well as damage to the product and or damage to other property Enerpac cannot be responsible for any damage or injury from unsafe use lack of maintenance or incorrect operation Do...

Page 4: ...he system is pressurized Be certain that all hose couplings are fully connected at both the pump and wrench ends before applying any hydraulic pressure If the couplings are not fully connected oil flo...

Page 5: ...rtical and inverted applications The torque required to loosen a nut is variable and may exceed the torque capacity of the wrench Never operate the wrench at above 75 percent of its rated maximum torq...

Page 6: ...jor source of ignition To help prevent the possibility of ignition resulting from excessive surface temperatures do not use the wrench in an environment with an ambient temperature of above 104 F 40 C...

Page 7: ...l the square drive in the location shown in Figure 3 For loosening bolts install the square drive on the opposite side of the wrench WARNING Right is tight Left is loose 4 0 CONNECTING THE TOOL 4 1 At...

Page 8: ...bursting or disconnecting under pressure High pressure oil leakage may also occur Serious personal injury could result The torque wrench and hydraulic pump are connected by a 10 000 PSI 700 Bar twin l...

Page 9: ...ting it on the application Cycling the tool ensures the system is operating properly and removes trapped air if any 2 Place the correct size impact socket on the square drive and secure properly with...

Page 10: ...shed periodically 5 Fittings should be kept clean and not allowed to be dragged along the ground or floor as even small particles of dirt can cause the internal valves to malfunction WARNING NOTICE Al...

Page 11: ...Surfaces LP7 Inner Surface LP13 All Surfaces LP2 Bearing Surface LP8 Bearing Surface LP14 Bearing Surface LP3 Wrench Body Inner Surfaces LP9 Bearing Surface LP15 Bearing Surface LP4 Square Drive Bear...

Page 12: ...nger tight Then wrench tighten the coupling an additional 2 to 3 turns beyond finger tight 6 Coat the threads on the swivel end of the female coupling B2 with Loctite 577 thread sealant Thread the cou...

Page 13: ...he Swivel Post and Swivel Assembly Fig 11 Attaching the Swivel Post 1 Apply a small amount of Loctite 243 thread sealant to the threaded mounting holes in the wrench housing See Fig 11 for locations 2...

Page 14: ...damage to these components and also may damage the sealing faces within the wrench NOTICE In the following steps lubricate all O rings with ISO 10 grade oil 1 Fit piston head o ring 31 into the piston...

Page 15: ...re placing the wrench into service Refer to the procedure in Section 7 2 4 7 2 3 Hydraulic Pressure Testing Connect hydraulic hoses and cycle the wrench at 1 000 psi 69 bar to check for oil leaks If t...

Page 16: ...ting holes before inserting plate screws 35 4 If removed reattach the shackle ring 38 secured into place with the eyebolt Loctite 222 should be applied to the thread of the eyebolt during assembly 5 I...

Page 17: ...e is broken Replace parts as necessary return to Enerpac Cylinder will not retract Voltage to electric pump is too low to line drop or inadequate amperage is available Get shorter extension cord If sh...

Page 18: ...rque Ft lbs 141 323 563 1152 2406 Nm 191 438 764 1562 3262 Weight lbs 4 85 10 58 17 86 31 75 71 65 kg 2 2 4 8 8 1 14 4 32 5 Dimensions A inch mm 1 73 44 2 28 58 2 72 69 3 43 87 4 61 117 B inch mm 2 64...

Page 19: ..._____________ ____________________________________________________________________________________ ____________________________________________________________________________________ ________________...

Page 20: ...www enerpac com 2020 Enerpac All Rights Reserved...

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