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ENERGY KING 35EK-D Installation, Operation & Maintenance Manual Download Page 57

 

 

Rev 08/24/10 

                             ENERGY KING™ Wood/Coal Boiler Owner’s Manual 

Š

 U. S.                 

51 

Supplement A: Aquastat-Immersion Control 

 
 
The following document was prepared and published by Honeywell International for distribution with 
their models “L4081A,B and L6081A,C Multiple Aquastat Controllers.”   
 
It is reproduced here for reference purposes ONLY. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for 35EK-D

Page 1: ...Coal Boilers Models 35EK D 45EK D ASME Certified Model A40EK D Installation Operation Maintenance Manual RJM Manufacturing Inc 1875 Olson Drive Chippewa Falls WI 54729 715 720 1794 Fax 715 720 1797 ww...

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Page 3: ...is the owner s responsibility to make certain that both the appliance and installation are acceptable to their insurance company as well as ensuring compliance with all local state and national codes...

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Page 5: ...e to cool before servicing Never fire a boiler that is low on water Never add water to a hot boiler The fuel loading and ash removal doors must be closed tightly during operation All seals must be mai...

Page 6: ...nated areas A working smoke detector must be installed in the same room as this heating appliance For additional safety RJM Manufacturing Inc also recommends installing working smoke detectors and a l...

Page 7: ...mney 18 Chimney Connector 18 Barometric Draft Control 19 PLUMBING 20 OPERATION 22 GENERAL INSTRUCTIONS 22 GATE VALVES 22 FIRST FIRE 23 TYPICAL OPERATION CYCLE 23 OVERFIRE 24 POWER FAILURE INSTRUCTIONS...

Page 8: ...Rev 08 24 10 ENERGY KING Wood Coal Boiler Owner s Manual U S 2 This page is intentionally left blank...

Page 9: ...D 30 x 17 x 30 30 x 17 x 30 30 x 17 x 35 Burn Chamber Volume 8 5 cu ft 8 5 cu ft 10 cu ft Log Length 26 26 32 Sliding Smoke Baffle Standard Standard Standard Cast Iron Fuel Loading Door Size H x W 15...

Page 10: ...to the Boiler Draft is the force that moves air from the burn chamber up through the chimney See Venting for further instructions 2 Sliding Smoke Baffle When open the sliding smoke baffle allows smok...

Page 11: ...icks protect the sides of the Boiler s burn chamber ENERGY KING A40EK D Boilers and 35EK D Boilers use 12 firebricks 6 on each side The ENERGY KING 45EK D Boiler uses 14 firebricks 7 on each side 9 As...

Page 12: ...hout the world The core values of ASME are rooted in its mission to better enable mechanical engineering practitioners to contribute to the well being of humankind About Codes Standards What is a stan...

Page 13: ...l factory built chimney Do not connect this unit to any chimney flue serving any other appliance See Venting for further instructions b Has your chimney been inspected For your safety it is important...

Page 14: ...also increases the risk of dangerous creosote build up in your appliance and chimney Softwoods such as pine and fir are easily ignited and burn rapidly with hot flames With softwoods you will spend m...

Page 15: ...id fuel heating appliance and its components If you choose to burn bituminous coal be sure to select only high grade bituminous coal Coal Size Your ENERGY KING Wood Coal Boiler is designed to use coal...

Page 16: ...ay from the boiler when no other zones are calling for heat In this way it will prevent your ENERGY KING Wood Coal Boiler from overheating However as a safety feature if your Boiler should overheat or...

Page 17: ...NG Wood Coal Boiler in an add on application locate the ENERGY KING Wood Coal Boiler as close to the new or existing chimney as possible and as close to your existing boiler as practical However a min...

Page 18: ...er to promote the most efficient combustion for either fuel The words Wood and Coal are cast into the hearth plates on opposite sides a If you are going to burn wood position the hearth plates with th...

Page 19: ...and secure using the bolts found on the draft opening 7 Pressure Temperature Gauge Insert the Pressure Temperature Gauge into the right front receptacle located on top of the Boiler 8 Pressure Relief...

Page 20: ...t the upper left on the back of the ENERGY KING Wood Coal Boiler model 35EK D or 45EK D b Apply pipe joint compound not included to the threads of the 4 domestic hot water coil c Insert the 4 domestic...

Page 21: ...ll installations it may be necessary if The heating appliance does not draw steadily smells experiences smoke roll out burns poorly or backdrafts whether or not there is combustion present Any of the...

Page 22: ...d to be sure it is clean and free from defect or damage All connections must comply with NFPA Standard 211 and all applicable building codes and regulations When installing a factory built chimney fol...

Page 23: ...ney must be at least 3 feet higher than the highest point where it passes through the roof and at least 2 feet higher than the highest part of the roof or structure that is within 10 feet of the chimn...

Page 24: ...upport hangers or brackets every three feet if it is absolutely necessary to have a run of more than six feet which is not recommended Chimney connector sections must be attached to the heating applia...

Page 25: ...fuel heating appliance burn chamber A pivoted counterbalanced flap is pulled open by the draft when the draft reaches a critical amount This permits air to enter the chimney thus preventing the draft...

Page 26: ...nsion tank is properly sized Auto Fill In order for a pressurized hot water heating system such as the ENERGY KING Wood Coal Boiler to function safely and efficiently it must be filled with water at a...

Page 27: ...r the pressure relief valve which will release water thus relieving pressure RJM Manufacturing Inc recommends installing a normally open zone valve and a strap on non immersion surface mounted aquasta...

Page 28: ...ys add water to a boiler gradually Never add water to a hot appliance For greatest efficiency you may sometimes need to allow your existing conventional heating system to assist your ENERGY KING Wood...

Page 29: ...of your ENERGY KING Wood Coal Boiler Some odors may be given off a new ENERGY KING Wood Coal Boiler during the initial few hours of burning while the steel and the paint are being cured Ventilating th...

Page 30: ...l trigger the pressure relief valve and release water to relieve pressure If this should occur allow the Boiler to cool completely before refilling Never fire a boiler that is low on water Never add w...

Page 31: ...minutes for the fire to establish itself Once you have some red hot burning embers add larger pieces of wood a Vary the position of the wood in the burn chamber to maximize the exposed surface area o...

Page 32: ...grates Removal of the coal ash will allow for passage of primary air to the coal bed and prevent damage or warpage to the grates 4 A coal fire should not be poked or broken up as this tends to bring...

Page 33: ...oal Boiler to operate with draft controls fully open for approximately 15 minutes or until the fresh coal ignites When the coal is properly ignited adjust the thermostat accordingly Check the fire per...

Page 34: ...al on the grate in front of the banked coal Be careful not to smother your existing coals 6 Close the fuel loading door and sliding smoke baffle Banking Banking allows you to recharge your coal fire i...

Page 35: ...e monthly during the heating season to determine if a creosote buildup has occurred If creosote has accumulated it should be removed to reduce the risk of a chimney fire Be aware that the hotter the f...

Page 36: ...operate at peak performance Failure to clean and maintain this Boiler as indicated can result in poor performance and safety hazards Please use Appendix D Purchase Service Record to keep a record of y...

Page 37: ...e the entire ENERGY KING Wood Coal Boiler a thorough cleaning Your venting system should be inspected and cleaned annually Clean and remove fly ash from chimney connector flue pipes and chimney Soot b...

Page 38: ...only high quality clean dry fuel as outlined in Fuel Requirements Improper Draft Too little or too much draft Insufficient combustion air Solution Adjust the draft controls and observe until you deter...

Page 39: ...azy or dirty or startup is slow or smoky Your exhaust or combustion air systems may be blocked Verify all vents and pipes are free from obstruction and the draft controls are operating correctly Your...

Page 40: ...ightly and all gaskets are in good condition Your exhaust or combustion air systems may be blocked Verify all vents and pipes are free from obstruction and the draft controls are operating correctly Y...

Page 41: ...KING Wood Coal Boiler requires frequent refilling Your Pressure Relief Valve may be installed incorrectly or may be faulty Please contact your ENERGY KING dealer or heating contractor Check for leaks...

Page 42: ...Rev 08 24 10 ENERGY KING Wood Coal Boiler Owner s Manual U S 36 This page is intentionally left blank...

Page 43: ...Rev 08 24 10 ENERGY KING Wood Coal Boiler Owner s Manual U S 37 Appendix A Wiring Diagram...

Page 44: ...Rev 08 24 10 ENERGY KING Wood Coal Boiler Owner s Manual U S 38 This page is intentionally left blank...

Page 45: ...Manufacturing Inc recommends installing a series of three gate valves The three gate valves are to be used in the event you do not use your ENERGY KING Wood Coal Boiler for an extended period one or m...

Page 46: ...Rev 08 24 10 ENERGY KING Wood Coal Boiler Owner s Manual U S 40 This page is intentionally left blank...

Page 47: ...ription 4 DRA FD BOX BOIL Forced Draft Parts Box 4 DRA FDTUBEASSY Forced Draft Blower Tube Assembly 4 ELE CTRLBX FD B Control Box Assembly 4 ELE 24VTHERMOST 24 Volt Wall Thermostat 4 ELE AQUASTAT Aqua...

Page 48: ...s 6 required 4 CAS SHFRAME480 Shaker Grate Frame for Optional Shaker Grates 2 required 4 CAS SPACERGR45 Spacer Grate for 45EK D 4 CAS SHGRHNDL Shaker Grate Handle for Optional Shaker Grates 4 HAN 1 2C...

Page 49: ...g Handle for Ash Removal Door Sliding Smoke Baffle and Optional Shaker Grates Handles 4 HAN 5 8CHROME 5 8 Chrome Spring Handle for Fuel Loading Door Handle 4 HAR DOORPIN Door Pins 4 Required 2 per doo...

Page 50: ...Rev 08 24 10 ENERGY KING Wood Coal Boiler Owner s Manual U S 44 This page is intentionally left blank...

Page 51: ...ft side of the unit Have you completed returned your warranty card Date Mailed Has Dealer Installer gone over the operation and maintenance of appliance Purchase Installation Record MODEL SERIAL NUMBE...

Page 52: ...ted in the Appendix of your Owner s Manual Without this information we will not be able to complete your requested warranty claim Once we receive your completed Warranty Claim Form and Warranty Regist...

Page 53: ...ON ADDRESS 1 ADDRESS 1 ADDRESS 2 ADDRESS 2 CITY ST ZIP CITY ST ZIP TELEPHONE TELEPHONE FAX EMAIL Model Serial No Date of Purchase Date of Failure Date of Repair Description of Failure Repairs Made ple...

Page 54: ...Rev 08 24 10 ENERGY KING Wood Coal Boiler Owner s Manual U S 48 This page is intentionally left blank...

Page 55: ...ol box the Aquastat Immersion control pressure relief valve and pressure temperature gauge What is covered by this warranty This warranty covers any defects in materials or workmanship in your new ENE...

Page 56: ...ncidental or consequential damages or limitation of implied warranties so the limitations or exclusions in this limited warranty may not apply to you NO EMPLOYEE OR REPRESENTATIVE OF RJM MANUFACTURING...

Page 57: ...S 51 Supplement A Aquastat Immersion Control The following document was prepared and published by Honeywell International for distribution with their models L4081A B and L6081A C Multiple Aquastat Con...

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Page 70: ...24 V Wall Thermostat The following document was prepared and published by Honeywell International for distribution with their models T822K L T827K wall thermostats It is reproduced here for reference...

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