ENEKA Greasly-2A Installation, Operation And Maintenance Manual Download Page 1

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FREE-STANDING GREASE

SEPARATORS

INSTALLATION, OPERATION AND MAINTENANCE MANUAL

UAB ENEKA
Vandžiogalos pl. 94D,
LT-47467, Kaunas, Lithuania
Telefonas.: +370 37 377441
El.paštas:

www.eneka.lt

Summary of Contents for Greasly-2A

Page 1: ...FREE STANDING GREASE SEPARATORS INSTALLATION OPERATION AND MAINTENANCE MANUAL UAB ENEKA Vand iogalos pl 94D LT 47467 Kaunas Lithuania Telefonas 370 37 377441 El pa tas info eneka lt www eneka lt...

Page 2: ...2 Free standing Grease Separator For room installation Main parameters Type Serial number Flow rate Client Installation place...

Page 3: ...her safety precautions 11 4 TRANSPORTATION 11 5 INSTALLATION 12 5 1 Selection of location 12 5 2 Assembly of components 13 5 2 1 Inspection window 13 5 2 2 Extraction pipe 13 5 2 3 Refilling unit 14 5...

Page 4: ...4 6 2 Acceptance Report 23 7 OPERATION 23 7 1 Check 24 7 2 Disposal 24 7 3 Yearly maintenance 25 7 4 General inspection 25 7 5 Service log 25 8 WARRANTY 25 9 DECLARATION 26...

Page 5: ...est European regulations GREASLY A was designed according to EN 1825 and DIN 4040 standards After treatment the grease concentration shall not exceed 25 mg l 1 3 Operation principle Figure 1 Operation...

Page 6: ...trap volume litres Grease separation volume litres Grease collection volume litres Total volume litres Dimensions mm Weight kg model L B H Base Prima Mix Pump Greasly 2A 2 200 450 80 650 1940 700 1190...

Page 7: ...lated grease and solids by a vacuum truck 2 2 Model PRIMA Figure 3 Greasly 2A PRIMA Model PRIMA provides odour free operation without the need for opening of the cover The separator is equipped with m...

Page 8: ...uck After complete disposal the separator is filled up with freshwater 2 4 Model PUMP Figure 5 Greasly 4A PUMP Model PUMP is equipped with an automatic program controlled emptying system including a D...

Page 9: ...up with freshwater again 2 5 Component assemblies Model BASE PIRIMA MIX A Separator body B Lid with locking ring and gasket C Inspection window Prima Mix D Extraction pipe Prima Mix E Manual Refilling...

Page 10: ...regulations The operating manual shall always be available at the location where the separator is installed 3 2 Staff People who operate or install the separator shall be of more than 18 years of age...

Page 11: ...aintenance personnel While disposal of the system ensure good ventilation to avoid the building of vacuum inside of separator which may cause the damage of the separator body 4 TRANSPORTATION Followin...

Page 12: ...iate load The floor shall be equipped with an integrated drain To prevent bad odour separators shall not be sited close to residential buildings close to windows and air intakes The installation locat...

Page 13: ...cess Figure 9 Installation of inspection window Select the side for installation of inspection window depending on the layout of the system and inlet and outlet pipes in the room Cut an opening using...

Page 14: ...Cut the opening at the market area by a 70 mm drill crown Insert a rubber gasket into the opening and attach a siphon Tighten the siphon to the separator housing from by stainless steel retainer plat...

Page 15: ...ensor 2 pcs bracket for the alarm unit 2 pcs screws M6 4 pcs screws M4 Installation process The grease alarm panel is to be fitted to the bracket which is attached to the separator body Tighten two me...

Page 16: ...N65 cast iron 1 pc Pipe adapter DN50 65 Installation process The disposal pump unit pump with motor double flanged pipe adapter is supplied completely assembled Drill an opening of 65 mm using a drill...

Page 17: ...el Pump Package 1 pc Control Panel 1 pc Remote controller option Installation process Attach the control panel to the wall in an easily accessible area Connect the power supply cables to a mixer dispo...

Page 18: ...18 Figure 15 Wiring diagram...

Page 19: ...ases the motor will be switched off In case of an emergency the process can be stopped by pressing the Red STOP button Fig 16 Control panel and remote controller Standby mode 0 1 2 3 4 5 6 7 8 9 0 1 2...

Page 20: ...2 3 4 5 6 7 8 9 0 1 S T A R T T I M E 0 2 5 T M 3 0 2 M I X E R O F F T M 2 0 3 P U M P O F F T M 1 0 4 W A T E R O N T 0 1 2 T M 1 5 Settings The grease separator is supplied with the factory setting...

Page 21: ...ase The transition from vertical to horizontal pipes shall be made by using two 45 bends between which a piece of pipe at least 250 mm long shall be placed After passing from the vertical pipe to the...

Page 22: ...lifting plant is arranged in the discharge line it shall not be connected with the ventilation system of the inlet pipe For all inlet and outlet pipelines longer than 5 meters separate ventilation pip...

Page 23: ...sposal pump shall be carried out The system shall be handed over to the operator the operation and maintenance shall be explained the installation and operation manual shall be handed on Following acc...

Page 24: ...of accumulated grease shall be checked through the inspection window All contents of the separator shall be emptied through the extraction pipe Model MIX A grease alarm indicates if the maximum quanti...

Page 25: ...eral inspection with leak test before commissioning and repeated every 5 years This test may only be carried out by a technical expert 7 5 Service log The service log contains the following data o Dat...

Page 26: ...System 3 Classification of Reaction to fire System 4 Verification of Liquid tightness Effectiveness Load bearing capacity and Durability 7 Testing performed by Fire and rescue department under the mi...