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4. 

TECHNICAL INFORMATION 

 

Using the generator 

Axle shaft generators EZG 24/2 to EZG 66/4 are designed for mobile use, 
independent of the power grid, with one more electrical/electronic appliances (230V / 
50Hz or 400V / 50Hz) in continuous operation. 
They are driven through a standard shaft connection (450 rpm), and attached at 3 
points for flanging to the tractor. 
 

Only operate in a dust-free and dry environment! 

 

Design and operation 

The three-phase generator is an electrical machine intended to convert mechanical 
energy into electrical energy. In the application presented here, the mechanical 
energy from the axle shaft of a tractor is reduced by a cardan joint. The cardan joint 
is coupled to a speed converter that matches the tractor's speed to the speed 
required for the three-phase generator.  

The generator's voltage depends directly on the rotational speed:

   The system for 

regulating the tractor's speed shows a mild drop in speed between idle and operation under 
load. Therefore the idle speed should be set 3

–4% higher than the rated speed. This means 

the voltage should be 400

–410V, and the frequency 51 Hz. We recommend checking the 

speed if any other voltage is produced. 

Frequency monitoring 

In idle, the frequency must be set to 51 Hz. Under load, this drops to about 49 Hz. The 
tolerance is +/- 2.5 Hz. 
 

 

 

 

 

 

 

 

 

The three-phase generator is self-exciting in that it uses residual magnetism and 
regulates itself using a combined system (serial/parallel excitation). The control 
system allows a precise voltage of ±5% to be achieved (when run up to speed, at 
constant rpm and with balanced loads). The three-phase generator's output 
connections have been set up as a star connection at the factory. This type of 

 

                                   

 

 
EZG 24/2 

EZG 33/4, EZG 46/4 

Summary of Contents for EZG 24/2

Page 1: ...EZG 33 4 Article No 511038 EZG 46 4 Article No 511039 EZG 66 4 Article No 511040 ENDRESS Elektroger tebau GmbH Neckartenzlinger Str 39 D 72658 Bempflingen Tel 49 0 71 23 9737 0 Fax 49 0 71 23 9737 50...

Page 2: ...Elektroger tebau GmbH This documentation and parts thereof are subject to copyright Any use or modification beyond the restrictions of the Copyright Act is forbidden and subject to penalty without the...

Page 3: ...ODUCTION 4 1 1 Documentation and accessories 4 2 SAFETY 5 3 NOTE FOR THE OPERATING COMPANY ONLY IN COMBINATION WITH RCD 7 4 TECHNICAL INFORMATION 8 5 INSTALLATION 9 6 USE 13 7 INSPECTIONS 15 8 MAINTEN...

Page 4: ...y This operating manual has been created in compliance with the regulations stipulated in Machine Directive 2006 42 EU and its later amendments Special attention has been given to any aspect related t...

Page 5: ...evice General safety instructions Keep the operating manual at hand during operation Always keep children and pets away from the generator Operate the device only on a level non skid surface If necess...

Page 6: ...nerator For greater safety use only protectively insulated devices The circuit breakers match the output of the generator and are triggered by overload or short circuit For your own safety these compo...

Page 7: ...nd safety shoes DANGER Beware of hot surface During operation the generator s gearbox can get hot 3 Note for the operating company only in combination with RCD Before commissioning portable power take...

Page 8: ...ired for the three phase generator The generator s voltage depends directly on the rotational speed The system for regulating the tractor s speed shows a mild drop in speed between idle and operation...

Page 9: ...30 0 24 0 42 0 33 6 60 0 48 0 Rated voltage 400 V 3 230 V 1 400 V 3 230 V 1 400 V 3 230 V 1 400 V 3 230 V 1 Rated current 32 A 3 43 A 3 61 A 3 87 A 3 Power factor cos phi 0 8 0 8 0 8 0 8 Frequency Pro...

Page 10: ...The lifting ring on the generator or the transport eye were realised exclusively for lifting the three phase generator 3 Remove the packing from the machine The packaging elements plastic bags polysty...

Page 11: ...per plug on the body of the transmission unit We draw your attention to the fact that only oil for gearwheels type SAE 90EP may be used Disposal of the old oil should only be over specialist centres a...

Page 12: ...12 Fig 2 Protective hood Fig 3 Anchor points...

Page 13: ...ore any assembly or maintenance make sure that the machine has stopped and is disconnected from the tractor or that the tractor has been turned off the switch is in OFF position and the ignition key h...

Page 14: ...orresponding socket Make sure the appliances connected to the generator are suitable Particularly ensure that there are no persons in the vicinity of the axial shaft within a distance of 1m during the...

Page 15: ...t be done only by an appropriately authorized electrician per EN 50 110 1 DANGER Rotating parts During operation never reach into the machine not with with hands or tools Before any assembly or mainte...

Page 16: ...hing connection for perfect condition Every 500 operating hours but no less than once per year check the following Check the brushes and the accumulator for wear and the measuring instruments mounted...

Page 17: ...ic appliances as well as batteries must not be discarded with domestic waste At the end of their service life the user is required by law to hand over electrical and electronic devices as well as batt...

Page 18: ...ebau GmbH Neckartenzlinger Str 39 D 72658 Bempflingen Telefon 49 0 71 23 9737 0 Telefax 49 0 71 23 9737 50 E Mail info endress stromerzeuger de www www endress stromerzeuger de 2017 ENDRESS Elektroger...

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