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Clamp-on flowmeter for limited spaces in process industries with up to 3 I/Os

Application

• The measuring principle is non-invasive and independent of

pressure, density and conductivity

• Bidirectional measurement of various fluids, e.g. liquid

hydrocarbons and chemicals

Device properties

• Mounting without process interruption

• Wide nominal diameter range: DN 15 to 4000 (½ to 160")

• Medium temperature: –40 to +170 °C (–40 to +338 °F)

• Remote version with up to 3 I/Os

• Backlit display with touch control and WLAN access

• Standard cable between sensor and transmitter

Your benefits

• Constant accuracy even when mounted with short inlet run

thanks to FlowDC (Flow Disturbance Compensation)

• High safety standards – SIL by design, international

hazardous area approvals

• Long-term stable signal – maintenance-free permanent

mounting from outside with coupling pads

• Reliable measurement on various pipe materials – sensor for

GRP and plastic pipes available

• Full access to process and diagnostic information –

numerous, freely combinable I/Os

• Reduced complexity and variety – freely configurable I/O

functionality

• Integrated verification – Heartbeat Technology

Products

Solutions

Services

Technical Information

Proline Prosonic Flow P 500

Ultrasonic flowmeter

TI01504D/06/EN/01.21

71508895

2021-05-10

Summary of Contents for Proline Prosonic Flow P 500

Page 1: ...and transmitter Your benefits Constant accuracy even when mounted with short inlet run thanks to FlowDC Flow Disturbance Compensation High safety standards SIL by design international hazardous area a...

Page 2: ...e sensor 39 Mounting the transmitter housing 51 Special mounting instructions 52 Environment 52 Ambient temperature range 52 Storage temperature 52 Degree of protection 53 Vibration and shock resistan...

Page 3: ...nnects the protectiv earth to the mains supply Outer ground terminal Connects the device to the plant grounding system Communication symbols Symbol Meaning Wireless Local Area Network WLAN Communicati...

Page 4: ...a sound receiver As the speed of propagation of the sound waves is slower against the flow direction than in the flow direction this results in a transit time difference This transit time difference i...

Page 5: ...and ISEM intelligent sensor electronics module in the transmitter housing Signal transmission analog Order code for Integrated ISEM electronics option B transmitter Sensor cables Sensor cables can be...

Page 6: ...bout the medium the pipe material used and the exact pipe dimensions is required to determine these values The values for the sound velocity of the following media pipe materials and liner materials a...

Page 7: ...cated on the same side of the pipe measurement with 2 or 4 traverses The sensor sets are arranged on the pipe offset by 90 Using 5 MHz sensors Here the rails of the two sensor sets are always arranged...

Page 8: ...pipe material Measuring pipe nominal diameter Recommendation Steel cast iron DN 65 2 C 500 A DN 65 2 See table Measuring pipe material steel cast iron 8 Plastic DN 50 2 C 500 A DN 50 2 See table Meas...

Page 9: ...ypical selection In critical situations the optimum sensor type may differ from these recommendations Measuring pipe material glass fiber reinforced plastic Nominal diameter mm Kinematic viscosity cSt...

Page 10: ...nlet runs with inlet runs up to only 2x DN before and after the measuring point The configuration of the two measuring paths is only performed once and is adopted for both measuring paths B A 30 30 A0...

Page 11: ...ecific functions to support protective measures on the operator s side These functions can be configured by the user and guarantee greater in operation safety if used correctly An overview of the most...

Page 12: ...blet and the device via the WLAN interface which can be ordered as an optional extra is protected by the network key The WLAN authentication of the network key complies with the IEEE 802 11 standard W...

Page 13: ...ees such as IEC ISA62443 or the IEEE is recommended This includes organizational security measures such as the assignment of access authorization as well as technical measures such as network segmenta...

Page 14: ...perature measuring devices can be ordered from Endress Hauser see Accessories section 76 HART protocol The measured values are written from the automation system to the measuring device via the HART p...

Page 15: ...put values DC 3 to 30 V If status input is active ON Ri 3 k Response time Configurable 5 to 200 ms Input signal level Low signal DC 3 to 5 V High signal DC 12 to 30 V Assignable functions Off Reset th...

Page 16: ...er code for Output input 1 020 Possible options Current output 4 to 20 mA HART BA Current output 4 to 20 mA HART Ex i passive CA Current output 4 to 20 mA HART Ex i active CC Modbus RS485 MA Order cod...

Page 17: ...0 mA HART Ex i passive CA Current output 4 to 20 mA HART Ex i active CC Modbus RS485 MA Order code for output input 3 022 Not assigned A A A A Current output 4 to 20 mA B B Current output 4 to 20 mA E...

Page 18: ...increases if the measuring device has one or more application packages Current output 4 to 20 mA HART Ex i Order code Output input 1 20 choose from Option CA current output 4 to 20 mA HART Ex i passiv...

Page 19: ...on 0 38 A Damping Configurable 0 to 999 9 s Assignable measured variables Volume flow Mass flow Sound velocity Flow velocity Electronics temperature The range of options increases if the measuring dev...

Page 20: ...djustable Assignable measured variables Volume flow Mass flow Frequency output Maximum input values DC 30 V 250 mA passive Maximum output current 22 5 mA active Open circuit voltage DC 28 8 V active O...

Page 21: ...ulse output phase shifted Version Open collector Can be set to Active Passive Passive NAMUR Maximum input values DC 30 V 250 mA passive Open circuit voltage DC 28 8 V active Voltage drop For 22 5 mA D...

Page 22: ...0 4 to 20 mA passive Pulse frequency switch output Choice of current input 4 to 20 mA active 0 4 to 20 mA passive Status input The technical values correspond to those of the inputs and outputs descr...

Page 23: ...acklighting indicates a device error Status signal as per NAMUR recommendation NE 107 Interface protocol Via digital communication HART protocol Modbus RS485 Via service interface CDI RJ45 service int...

Page 24: ...VAC Option E Pulse frequency switch output UN 30 VDC UM 250 VAC Option F Pulse output phase shifted UN 30 VDC UM 250 VAC Option H Relay output UN 30 VDC IN 100 mADC 500 mAAC UM 250 VAC Option I Curren...

Page 25: ...0x5D 93 HART protocol revision 7 Device description files DTM DD Information and files under www endress com HART load Min 250 System integration Information on system integration Operating Instructio...

Page 26: ...2 26 27 24 25 22 23 Device specific terminal assignment adhesive label in terminal cover Modbus RS485 Supply voltage Input output 1 Input output 2 Input output 3 1 2 26 B 27 A 24 25 22 23 Device speci...

Page 27: ...Power supply Terminal voltage Frequency range Option D DC 24 V 20 Option E AC 100 to 240 V 15 to 10 50 60 Hz 4 Hz Option I DC 24 V 20 AC 100 to 240 V 15 to 10 50 60 Hz 50 60 Hz 4 Hz Power consumption...

Page 28: ...utput 3 Terminal connection for signal transmission input output or terminal for network connection DHCP client via service interface CDI RJ45 non Ex optional terminal connection for external WLAN ant...

Page 29: ...erve cable specifications 34 3 Connection for HART operating devices 64 4 Resistor for HART communication 250 observe maximum load 18 5 Analog display unit observe maximum load 18 6 Transmitter 2 3 4...

Page 30: ...nds to comply with EMC requirements observe cable specifications 4 Analog display unit observe maximum load 18 5 Pressure measuring device e g Cerabar M Cerabar S see requirements 6 Transmitter Modbus...

Page 31: ...itter 2 4 20 mA 3 1 4 A0028759 15 Connection example for 4 20 mA current output passive 1 Automation system with current input e g PLC 2 Active barrier for power supply e g RN221N 3 Analog display uni...

Page 32: ...0029280 18 Connection example for pulse output phase shifted active 1 Automation system with pulse input phase shifted e g PLC 2 Transmitter Observe input values 21 3 Pulse output 4 Pulse output slave...

Page 33: ...Transmitter Observe input values 21 Current input 3 1 4 2 A0028915 21 Connection example for 4 to 20 mA current input 1 Power supply 2 Terminal box 3 External measuring device to read in pressure or...

Page 34: ...Permitted temperature range The installation guidelines that apply in the country of installation must be observed The cables must be suitable for the minimum and maximum temperatures to be expected...

Page 35: ...ss I Division 2 3 Proline 500 transmitter 4 sensor set with sensor cable to transmitter 500 35 Transmitter and sensor installed in the hazardous area Zone 1 Class I Division 1 oder Zone 2 Class I Divi...

Page 36: ...mm s 0 12 in s 2 Measured error due to installation conditions typically 1 5 o r 3 Measured error at the measuring point 0 5 o r 3 mm s 0 12 in s 1 5 o r 2 o r 3 mm s 0 12 in s Measured error at the m...

Page 37: ...on applies for Reynolds numbers Re 10000 Larger measured errors can occur for Reynolds numbers Re 10000 Example for max measured error volume flow 0 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 2 4 6 8 10 12 1...

Page 38: ...ore the pipe can be completely drained and protected against the buildup of deposits Horizontal In the recommended installation range with a horizontal orientation View B gas and air accumulations at...

Page 39: ...mm in 1 traverse mm in 2 traverses mm in 1 traverse mm in 2 traverses mm in Sensor distance 1 Sensor distance 1 Sensor distance 1 Sensor distance 1 Sensor distance 1 Wire length 47 Measuring rail 1 2...

Page 40: ...ghtened too much The use of a metal half shell on the opposite side of the sensor is recommended for plastic or glass pipes The visible measuring pipe surface must be clean free from flaking paint and...

Page 41: ...and 6 Set the sensor holder to the desired position 7 Push down the tensioning screw and tighten the strapping bands so they cannot slip 1 A0043372 29 Tightening the tensioning screws of the strapping...

Page 42: ...the tensioning screw and tighten strapping band 1 so it cannot slip 7 Strapping band 2 proceed as for strapping band 1 steps 1 to 6 8 Only slightly tighten strapping band 2 for final mounting It must...

Page 43: ...ing band 1 as tightly as possible by hand 8 Set strapping band 1 to the desired position ensuring that it is as perpendicular as possible to the measuring pipe axis 9 Position the two strap bolts on s...

Page 44: ...onnection 8 10 Sensor holder with welded bolts Can be used for Measuring devices with measuring range DN 50 to 4000 2 to 160 Mounting on pipes DN 50 to 4000 2 to 160 Procedure The welded bolts must be...

Page 45: ...for connecting to the transmitter Coupling medium coupling pad or coupling gel for an acoustic connection between the sensor and pipe Procedure 1 Set the distance between the sensors to the value dete...

Page 46: ...ect the sensor cable to the adapter cable This completes the mounting procedure The sensors can now be connected to the transmitter via the connecting cables The visible measuring pipe surface must be...

Page 47: ...37 Fixer and cable lugs at a distance that corresponds to the wire length SL 2 With measuring wire 1 fit the fixer over the mounting bolt of strapping band 1 that is already securely mounted Run meas...

Page 48: ...the sensor cover engages with a click and the arrows close are pointing towards one another 10 Insert the sensor cable into the sensor until the end stop A0043383 41 Mounting the sensor and connectin...

Page 49: ...ng cables Open ended wrench 13 mm Screwdriver Procedure 1 Position the strapping bands using the mounting rail only DN50 to 600 2 to 24 for larger nominal diameters measure the distance between the ce...

Page 50: ...gages with a click and the arrows close are pointing towards one another 10 Insert the sensor cable into the sensor until the end stop A0043386 45 Mounting the sensor and connecting the sensor cable T...

Page 51: ...g option L Cast stainless cast transmitters are very heavy They are unstable if they are not mounted on a secure fixed post Only mount the transmitter on a secure fixed post on a stable surface 1 4 x...

Page 52: ...Optional 0 to 170 C 32 to 338 F Sensor cable connection between transmitter and sensor DN 15 to 65 to 2 Standard TPE 1 40 to 80 C 40 to 176 F DN 50 to 4000 2 to 160 Standard TPE halogen free 40 to 80...

Page 53: ...31 Electromagnetic compatibility EMC As per IEC EN 61326 and NAMUR Recommendation 21 NE 21 and 43 NE43 Details are provided in the Declaration of Conformity Process Medium temperature range Sensor ver...

Page 54: ...r code for Transmitter housing option A Aluminum coated and order code for Integrated ISEM electronics option B Transmitter A mm B mm C mm F 1 mm G 2 mm Q mm T 2 mm 188 85 103 318 217 130 239 1 Non ha...

Page 55: ...ensor sets A B C D Emin F G H mm mm mm mm mm mm mm mm 56 1 62 58 0 5 145 111 Measuring pipe outer diameter 1 Depends on the conditions at the measuring point measuring pipe medium etc The dimension ca...

Page 56: ...45 62 58 111 Measuring pipe outer diameter 1 Depends on the conditions at the measuring point measuring pipe medium etc The dimension can be determined via FieldCare or Applicator Accessories Protecti...

Page 57: ...4 1 173 6 8 A0028923 53 Engineering unit mm in External WLAN antenna mounted with cable The external WLAN antenna can be mounted separately from the transmitter if the transmission reception conditio...

Page 58: ...r housing option A Aluminum coated and order code for Integrated ISEM electronics option B Transmitter A in B in C in F 1 in G 2 in Q in T 2 in 7 40 3 35 4 06 12 5 8 54 5 12 9 41 1 Non hazardous area...

Page 59: ...ts A B C D Emin F G H in in in in in in in in 2 20 1 2 44 2 28 0 20 5 71 4 37 Measuring pipe outer diameter 1 Depends on the conditions at the measuring point measuring pipe medium etc The dimension c...

Page 60: ...2 44 2 28 4 37 Measuring pipe outer diameter 1 Depends on the conditions at the measuring point measuring pipe medium etc The dimension can be determined via FieldCare or Applicator Accessories Prote...

Page 61: ...70 2 8 1500 59 1 72 2 8 A0033597 60 Engineering unit mm in Weight Weight specifications excluding packaging material Transmitter Proline 500 aluminum 6 5 kg 14 3 lbs Proline 500 cast stainless 15 6 k...

Page 62: ...cable gland Plastic Adapter for cable entry with female thread G Adapter for cable entry with female thread NPT Only available for certain device versions Order code for Transmitter housing Option A...

Page 63: ...Commissioning Operation Diagnostics Expert level Fast and safe commissioning Guided menus Make it run wizards for applications Menu guidance with brief descriptions of the individual parameter functio...

Page 64: ...Order code for Display operation option G 4 line illuminated graphic display touch control WLAN Information about WLAN interface 66 1 A0041326 62 Operation with touch control 1 Proline 500 Display el...

Page 65: ...0 2 3 4 5 7 6 9 8 A0028746 64 Options for remote operation via HART protocol passive 1 Control system e g PLC 2 Transmitter power supply unit e g RN221N with communication resistor 3 Connection for Co...

Page 66: ...es option NB Adapter RJ45 M12 service interface The adapter connects the service interface CDI RJ45 to an M12 connector mounted in the cable entry Therefore the connection to the service interface can...

Page 67: ...IEEE 802 11 b g 2 4 GHz Access point with DHCP server default setting Network Encryption WPA2 PSK AES 128 in accordance with IEEE 802 11i Configurable WLAN channels 1 to 11 Degree of protection IP67...

Page 68: ...ription files are available www endress com Downloads Web server Thanks to the integrated Web server the device can be operated and configured via a Web browser and via a service interface CDI RJ45 or...

Page 69: ...n exchanged the new measuring device is ready for operation again immediately without any errors If the sensor is replaced once the sensor has been replaced new sensor data are transferred from the S...

Page 70: ...ts the EMC requirements of the Australian Communications and Media Authority ACMA Ex approval The measuring device is certified for use in hazardous areas and the relevant safety instructions are prov...

Page 71: ...ty Manual with information on the SIL device HART certification HART interface The measuring device is certified and registered by the FieldComm Group The measuring system meets all the requirements o...

Page 72: ...evice Direct input of measuring point specific information such as measuring range or operating language Automatic verification of exclusion criteria Automatic creation of the order code and its break...

Page 73: ...sories which can be ordered with the device or subsequently from Endress Hauser are available for the device Detailed information on the order code in question is available from your local Endress Hau...

Page 74: ...DA 5 m 15 ft Option DB 10 m 30 ft Option DC 15 m 45 ft Option DD 30 m 90 ft Possible cable length for a Proline 500 sensor cable max 30 m 100 ft For the sensor Accessories Description Sensor set DK901...

Page 75: ...g and sizing Endress Hauser measuring devices Choice of measuring devices for industrial requirements Calculation of all the necessary data for identifying the optimum flowmeter e g nominal diameter p...

Page 76: ...on refer to the following W M Device Viewer www endress com deviceviewer Enter the serial number from nameplate Endress Hauser Operations App Enter the serial number from the nameplate or scan the 2D...

Page 77: ...odbus RS485 Radio approvals for WLAN interface for A309 A310 display module SD01793D FlowDC SD02660D SD02674D Heartbeat Technology SD02593D SD02594D Web server SD02603D SD02604D Installation Instructi...

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