Endress+Hauser PROFIBUS-DP Operating Instructions Manual Download Page 1

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Quality made by
Hauser

ISO 9001

BA 213C/07/en/11.03
51502194
from software version 1.50

PROFIBUS-PA/-DP

Field Communication with
SmarTec S CLD 132

Operating Instructions

HAUSER
SMARTEC S

ALARM

CAL

–

Summary of Contents for PROFIBUS-DP

Page 1: ...dress Hauser ISO 9001 BA 213C 07 en 11 03 51502194 from software version 1 50 PROFIBUS PA DP Field Communication with SmarTec S CLD 132 Operating Instructions ENDRESS HAUSER SMARTEC S ENDRESS HAUSER SMARTEC S ALARM CAL E ...

Page 2: ......

Page 3: ...ls 6 3 Installation 7 3 1 System setup 7 3 2 Post installation check 8 4 Wiring 9 4 1 Electrical connection 9 4 2 Post connection check 11 5 Operation 12 5 1 Display and operating elements 12 5 2 Local operation 12 5 3 Communication 13 6 Commissioning 40 6 1 Function check 40 6 2 Setting the device address 40 7 Maintenance 43 8 Accessories 44 9 Troubleshooting 46 9 1 System error messages 46 10 Te...

Page 4: ...onnections for correctness Ensure that electrical cables and hose connections are not damaged Do not commission damaged products Protect them against inadvertent commissioning Mark the damaged product as defective Faults at the measuring point may only be rectified by authorised and specially trained personnel If faults cannot be rectified you must take the products out of operation and protect th...

Page 5: ...ich DC voltage is applied or through which DC flows Alternating current A terminal at which sine form alternating voltage is applied or through which AC flows Ground connection A grounded terminal which from the user s point of view is already grounded using a grounding system Protective earth terminal A terminal which must be grounded before other connections may be set up Equipotential connectio...

Page 6: ...e sensor with fixed cable 1 x terminal block set 1 x bellows for device version GE1 1 x standard Operating Instructions BA 207C 07 en 1 x Operating Instructions for field communication with PROFIBUS BA 213C 07 en 1 x M12 plug for device version PF If you have any questions please contact your supplier or your nearest Endress Hauser sales centre see the back page of these Operating Instructions 2 3...

Page 7: ... current consumption the power of the bus coupler and the required bus length Note More detailed information on planning and commissioning a PROFIBUS system can be found in the Operating Instructions BA 198F 00 en This can be supplied by your nearest Endress Hauser sales centre see the back page of these Operating Instructions C07 CLD132xx 02 06 00 xx 008 eps Ó Ê i ÃÕÀ ÊÃÞÃÌi ÃÊÜ Ì Ê 1 Ê ÌiÀv Vi Ê...

Page 8: ...ion and specifications Note Is the transmitter damaged Visual inspection Installation Note Are the measuring point number and the labelling correct Visual inspection Process environment process conditions Note Is the measuring device protected against moisture and direct sunlight For outdoor installation the weather protection cover CYY 101 is required see Accessories ...

Page 9: ...ct the cable wires of the bus cable in accordance with Fig 4 to the terminal block Mixing up the polarity of the PA and PA connections does not have any influence on operation The bus cable can be connected to the PA device via the Pg cable gland or an M12 plug 5 Cable connection for DP devices Connect the cable wires of the bus cable in accordance with Fig 5 to the terminal block 6 Tighten the ca...

Page 10: ... 006 x Ê Ê iÛ ViÊi iVÌÀ V ÊV iVÌ iÀ Ê Ê Ê Ý ÊÉÊ Ý iÀ Ê n Ê Ê Ý ÊÉÊ Ý iÀ Ê x Ê6 iÀ Ê Ê Ê iÝÌiÀ ÊÌiÀ Ì C07 CLD132xx 04 06 00 xx 007 È Ê 1 ÊLÕÃÊV iVÌ 99 98 95 94 78 85 86 93 94 81 82 99 98 95 94 78 85 86 93 94 81 82 M12 Pg 13 5 PE PE PA PA PA BK BK PA 99 98 95 94 78 85 86 93 94 81 82 Pg 13 5 Pg 13 5 PE B A BK B B A A VP 390 W 220 W 390 W DNG ...

Page 11: ...he cables used fulfil the required specifications Use an original E H cable for electrode sensor connection see Accessories chapter Are the mounted cables strain relieved Is the cable type route completely isolated Along the whole cable length run the power supply and signal line cables separately to avoid any mutual influence Separate cable channels are best No loops and cross overs in the cable ...

Page 12: ...Ê 1 Ê ÌiÀv Vi Please refer to the standard Operating Instructions for an explanation of the key assignment and the other icons and symbols 5 2 Local operation Generally all operating fields from the standard menu see standard Operating Instructions BA 207C 07 en are accessible via local operation except Current output Error current Hold current ENDRESS HAUSER SMARTEC S ALARM CAL E 2000 mS cm O213 ...

Page 13: ...ess variable available C07 CLD132xx 02 06 00 en 001 n Ê V Ê i Ê vÊÌ iÊ À iVÊ Ê Ê ÎÓ Ê ÀiÞÊrÊ À v iÊL V Ã Sensor Signal processing Manufacturer specific parameters Analyser Transducer Block 1 Main Meas Value Main Process Value Analog Input Block 1 Main Meas Value Main Process Value Analyser Transducer Block 2 Temperature Value Temperature Analog Input Block 2 Temperature Value Temperature OUT VALUE...

Page 14: ...ten 0 Hardware write protection disabled device data can be overwritten vÌÜ ÀiÊÜÀ ÌiÊ À ÌiVÌ You can also set software write protection to prevent all parameters from being acyclically overwritten You can do so by making an entry in the WRITE_LOCKING parameter The following entries are permitted 2457 Device data can be overwritten factory setting 0 Device data cannot be overwritten LOCAL_OP_ENABLE...

Page 15: ...r between three operating modes which each have a different functionality in relation to the cyclic data See also table on Device Master Files on Page 23 DIAGNOSIS and DIAGNOSIS_EXTENSION parameters The tables for the DIAGNOSIS and DIAGNOSIS_EXTENSION parameters system error messages can be found in section 9 Troubleshooting IDENT_NUMBER_SELECTOR Functionality 0 Cyclic communication only possible ...

Page 16: ...roup you can replace the input value with a simulation value and activate simulation By specifying the status and the simulation value you can test the reaction of the automation system PV_FTIME In the PV_FTIME parameter you can dampen the converted input value primary value PV by specifying a filter time If a time of 0 seconds is specified the input value is not dampened MODE_BLK The MODE_BLK par...

Page 17: ... be entered via various parameters If one of these limit values is violated then this triggers a limit value process alarm e g HI_ALM LO_ALM OUT Status The status of the Analog Input function block and the validity of the OUT output value are relayed to the downstream function blocks by means of the status of the OUT parameter group The following status values can be displayed GOOD_NON_CASCADE The...

Page 18: ...in the FSAFE_TYPE parameter The FSAFE_TYPE parameter offers the following error response options FSAFE_VALUE The value specified in the FSAFE_VALUE parameter is used for further processing LAST_GOOD_VALUE The last good value is used for further processing WRONG_VALUE The current value is used for further processing despite the BAD status The default is the setting FSAFE_VALUE with value 0 Note Err...

Page 19: ...e limit values are based on the OUT output value If the OUT output value exceeds or undershoots the defined limit values the automation system is alarmed via the limit value process alarms see below The following limit values can be defined HI_LIM HI_HI_LIM LO_LIM LO_LO_LIM Alarm detection and processing Limit value process alarms are generated by the Analog Input function block The status of the ...

Page 20: ...Structure of input data SmarTec S CLD 132 PLC The input data is transferred from the transmitter in the following structure Structure of output data PLC SmarTec S CLD 132 The output data of the PLC for device control has the following structure Index input data Data Access Data format comments Configuration data 0 4 Analog Input block 1 Main Process Value read Measured value 32 bit floating point ...

Page 21: ...l To achieve the correct structure of the cyclic data telegram the PROFIBUS master must send the identification FREE_PLACE 00h for the non active blocks Byte n Byte n 1 Byte n 2 Byte n 3 Bit 7 Bit 6 Bit 0 Bit 7 Bit 6 Bit 0 Bit 7 Bit 0 Bit 7 Bit 0 Sig n 27 26 25 24 23 22 21 20 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 2 9 2 10 2 11 2 12 2 13 2 14 2 15 2 16 2 17 2 18 2 19 2 20 2 21 2 22 2 23 Exponent Mantissa...

Page 22: ...IM CONST 0x1F BAD out of service CONST 0x40 0x41 0x42 0x43 UNCERTAIN non specific OK LOW_LIM HIGH_LIM CONST 0x47 UNCERTAIN last usable value CONST 0x4B UNCERTAIN substitute set CONST 0x4F UNCERTAIN initial value CONST 0x50 0x51 0x52 0x53 UNCERTAIN sensor conversion not accurate OK LOW_LIM HIGH_LIM CONST 0x5C 0x5D 0x5E 0x5F UNCERTAIN configuration error OK LOW_LIM HIGH_LIM CONST 0x60 0x61 0x62 0x63...

Page 23: ...er Files with different functionality are available to you Manufacturer specific GSD with Profile 3 0 functionality This GSD guarantees the unlimited functionality of the field device Device specific process parameters and functions are therefore available Manufacturer specific GSD with Profile 2 0 functionality This GSD guarantees the downwards compatibility to the SmarTec D CLD 132 trans mitter ...

Page 24: ...vailable for the transmitter Beneath this you can find Revision x xx folder This ID stands for the special device version Device specific bitmaps can be found in the BMP and DIB subdirectories GSD folder Device name Ident_num ber_Select or ID number GSD Bitmaps SmarTec S CLD 132 only Profile 3 0 functionality SmarTec S CLD 132 PA 0 9750 Hex PA139750 gsd PA_9750n bmp SmarTec S CLD 132 DP 0 9750 Hex...

Page 25: ...S system is normally effected in the following manner 1 The transmitters which are to be configured are integrated into the configuration program of the automation system via the PROFIBUS network The GSD file is used here Measured variables required can be configured offline using the configuration software 2 The automation system s user program will have to be programmed now On the one hand the i...

Page 26: ...tion all data blocks supported by the transmitter are activated Byte length Input Byte length Output Data blocks Status Access GSD Block description GSD Extended block code 0 4 Analog Input block 1 Main meas value active read Main Process Value 0x42 0x84 0x08 0x05 5 9 Analog Input Block 2 Temp active read Temperature 0x42 0x84 0x08 0x05 0 1 MRS Measuring Range Switch active write MRS 0x82 0 81 0x0...

Page 27: ...asured values conductivity concentration and temperature is activated If no other measured variables are required the free places are obsolete Byte length Input Byte length Output Data blocks Status Access GSD Block description GSD Extended block code 0 4 Analog Input block 1 Main meas value active read Main Process Value 0x42 0x84 0x08 0x05 5 9 Analog Input Block 2 Temp active read Temperature 0x...

Page 28: ...re not required Note Maximum two AI blocks and one MRS can be configured from this GSD file The AI blocks are always assigned to the following measured variables AI 1 Main measured value AI 2 Temperature This guarantees that the measured variables agree with field devices from other manufacturers Byte length Input Byte length Output Data blocks Status Access GSD Block description GSD Extended bloc...

Page 29: ... you must make certain that they do not both attempt to ÜÀ ÌiÊto the same data Otherwise the data consistency can no longer be guaranteed When a Class 2 master reads parameters it sends a request telegram to the transmitter specifying the device address the slot index and the expected record length The transmitter answers with the requested record if the record exists and is the correct length byt...

Page 30: ... II Slot Index Size bytes Type Acc Store Standard parameters BLOCK_OBJECT 1 160 20 DS 32 r C ST_REV 1 161 2 Unsigned16 r N TAG_DESC VAH0 1 162 32 Octetstring r w S STRATEGY 1 163 2 Unsigned16 r w S ALERT_KEY 1 164 1 Unsigned8 r w S TARGET_MODE 1 165 1 Unsigned8 r w S MODE_BLK Actual Permitted Normal 1 166 3 DS 37 Unsigned8 Unsigned8 Unsigned8 r N Cst Cst ALARM_SUM 1 167 8 DS 42 r D Block parameter...

Page 31: ...nufacturer specific P 2 0 r w S HW_WRITE_PROTECTION 1 185 1 Unsigned8 0 unprotected 1 protected r D DEVICE_CONFIGURATION 1 196 32 Visible string r N INIT_STATE 1 197 1 Unsigned8 1 status before reset 2 run 5 maintenance r w S DEVICE_STATE 1 198 1 Unsigned8 2 run 5 maintenance r w D GLOBAL_STATUS 1 199 2 Unsigned16 r D Gap 1 200 207 E H parameters ACTUAL_ERROR VAH2 1 208 2 Unsigned16 r D LAST_ERROR...

Page 32: ... 102 32 Octetstring r w S STRATEGY 1 2 103 2 Unsigned16 r w S ALERT_KEY 1 2 104 1 Unsigned8 r w S TARGET_MODE 1 2 105 1 Unsigned8 r w S MODE_BLK Actual Permitted Normal 1 2 1016 3 DS 37 Unsigned8 Unsigned8 Unsigned8 r N Cst Cst ALARM_SUM 1 2 107 8 DS 42 r D Block parameters COMPONENT_NAME 1 2 108 32 Octetstring r w S PV 1 2 109 12 DS 60 r D PV_UNIT 1 2 110 2 Unsigned16 r w S PV_UNIT_TEXT 1 2 111 8...

Page 33: ...nsigned8 r w S MODE_BLK Actual Permitted Normal 1 2 22 3 DS 37 Unsigned8 Unsigned8 Unsigned8 r N Cst Cst ALARM_SUM 1 2 23 8 DS 42 r D BATCH 1 2 24 10 DS 67 r w S Gap 1 2 25 Block parameters OUT 1 2 26 5 DS 33 r D PV_SCALE 1 2 27 8 Float r w S OUT_SCALE 1 2 28 11 DS 36 r w S LIN_TYPE 1 2 29 1 Unsigned8 r w S CHANNEL 1 2 30 2 Unsigned16 r w S PV_FTIME 1 2 32 4 Float r w S FSAFE_TYPE 1 2 33 1 Unsigne...

Page 34: ...3 107 4 Float r D Current measuring range V0H9 3 108 1 Unsigned8 r w N Temperature measurement V1H0 3 109 1 Unsigned8 0 fixed 1 Pt 100 2 Pt1000 3 NTC r w N Process temperature V1H3 3 110 4 Float r w N Cell constant V1H4 3 111 4 Float r w N Installation factor V1H6 3 112 4 Float r w N Calibration temperature V1H8 3 113 4 Float r w N Temperature correction V1H9 3 114 4 Float r w N Contact function V...

Page 35: ...0 1 Unsigned8 0 read 1 edit r w D Number of concentration table elements V5H4 3 131 1 Unsigned8 r w N Selection of concentration table elements V5H5 3 132 1 Unsigned8 r w D Conductivity concentration table V5H6 3 133 4 Float r w N Concentration concentration table V5H7 3 134 4 Float r w N Temperature concentration table V5H8 3 135 4 Float r w N Status concentration table V5H9 3 136 1 Unsigned8 0 O...

Page 36: ...8 0 Seconds 1 Minutes r w N Alarm delay V8H3 3 147 2 Unsigned16 r w N Diagnostic code selection V8H4 3 148 1 Unsigned8 r w D Alarm status V8H5 3 149 1 Unsigned8 0 no 1 yes r D Alarm relay V8H6 3 150 1 Unsigned8 0 no 1 yes r w N Security locking V8H9 3 151 2 Unsigned16 22 not protected 9998 loc op disabl 9999 hardware prot r w N Hold function V9H0 3 152 1 Unsigned8 r w N Hold dwell period V9H1 3 15...

Page 37: ... master Procedure 1 Connection Via Profiboard for connection to a PC Via Proficard for connection to a laptop 2 Creating the live list The PA DPV1 server must be installed The connection is made by selecting PA DPV1 in the Connect menu The empty live list appears By means of the Display with tag key you can create the live list with tags There are two operating modes E H standard operation is sele...

Page 38: ...e following diagrams illustrate the functions available Commuwin II supports the configuration of the transmitter in online mode only Offline configuration via Commuwin II is not possible The matrix positions are marked as V0 A to indicate the vertical position and as H0 9 to indicate the horizontal position In offline configuration all of the transmitter s operating fields can be accessed as long...

Page 39: ...VA USER INFORMATION s TIME UNIT 0 s ALARM DELAY 0 DIAGNOSTIC COD 0 LAST SYSTEM ER YES WITH MRS VERSIO 1 PROCESS TABLE read TABLE 1 TOT NUMB OF EL 1 SELECT ELEMENT Inductive OPERATING MOD 1 EDIT MRS 0 s SWITCH ON DELA ppm MEASURING UNIT 280 10 mS cm MEASURED VALU Pt 100 TEMPERATURE M 25 1 C TEMPERATURE Concentration OPERATING MOD ALARM RELAY RELAY FUNCTION 1 0 CORR FACTOR OFF PCS ALARM steady CONTA...

Page 40: ...address is not set correctly All devices have the address 126 on leaving the factory You can use this address for device function checking and for connecting to a PROFIBUS PA network You must change this address to be able to integrate additional devices The device address can be set via Local operation The PROFIBUS service Set_Slave_Add or The DIL switch in the device Note Valid device addresses ...

Page 41: ...s provided in Section 6 2 3 C07 CPM153xx 02 06 00 xx 004 x Ê ÊÃÜ ÌV ÊnÊ ÕÃÌÊLiÊÃiÌÊÌ Êº ÊÌ Ê iÊ iÀ Ì ÊÛ ÊÃ vÌÜ ÀiÊ ÃÃ L i Set the device address via the INTERFACE function group in menu field I1 6 2 2 Setting the device address via PROFIBUS communication The address is set via the Set_Slave_Add service 1 2 3 4 5 6 7 ON OFF 8 CODE DISPLAY CHOICE default bold INFO I I1 126 0 126 Entry of bus address...

Page 42: ...e housing cover The DIL switch is situated on the electronic module above the display Set the device address from 0 126 at switches 1 to 7 example 18 2 16 You must set switch 8 to OFF when entering the device address via DIL switch C07 CPM153xx 02 06 00 xx 005 È Ê Ý iÊv ÀÊ iÛ ViÊ ÀiÃÃÊ n Ê Ü ÌV ÊnÊ ÕÃÌÊLiÊÃiÌÊÌ Ê Ê vÊÞ ÕÊ ÀiÊi ÌiÀ ÊÌ iÊ ÀiÃÃÊÛ Ê ÊÃÜ ÌV Then close the housing cover again 1 1 2 2 3 ...

Page 43: ...SmarTec S CLD 132 PROFIBUS PA DP Maintenance Endress Hauser 43 7 Maintenance For maintenance at the measuring point please consult the standard Operating Instructions BA 207C 07 en ...

Page 44: ...003S 04 en Order No 5600394 16 Bit ISA plug in card for PC Order No 016 570 5300 PCMCIA plug in card for notebooks Order No 016 570 5200 Fieldbus connection box for PA Fieldbus connection box for direct installation on the measuring device Aluminium housing Ingress protection IP 67 Can be activated with a 4 pole plug in connector and a bus connection via a jumper 2 cable glands Pg 9 Order No 017 4...

Page 45: ...etal Y adapter with 2 cable routings Pg 13 5 Order No 51502183 Bus cable for PA Prefabricated cable with M12 plug and M12 coupling made of hard polyurethane and nickel plated brass cable glands Ingress protection IP 67 Screen is through connected onto the cable gland PVC jacket Twisted and screened wire pair 2 18 AWG Temperature range 40 70 C Device Master File GSD file The GSDs for all Endress Ha...

Page 46: ...nge undershot 20 00 00 80 DIA_MEASUREMENT 00 01 00 00 00 00 BAD Configuration error 04 Failure E045 Calibration aborted 20 00 00 80 DIA_MEASUREMENT 00 02 00 00 00 00 BAD Configuration error 04 Failure E049 Installation factor exceeded 20 00 00 80 DIA_MEASUREMENT 00 04 00 00 00 00 BAD Configuration error 04 Failure E050 Installation factor undershot 00 20 00 80 DIA_MAINTENANCE 00 08 00 00 00 00 BAD...

Page 47: ...wnload error 00 04 00 80 DIA_CONF_INVAL 00 00 08 00 00 00 BAD Configuration error 04 Mainten ance E150 Distance of the temperature values or α value table too low 00 20 00 80 DIA_MAINTENANCE 00 00 00 01 00 00 UNCERTAIN Configuration error 50 Failure E152 Live Check alarm PCS 20 00 00 80 DIA_MEASUREMENT 00 00 00 02 00 00 BAD Sensor failure 50 NAMUR class Error no Description DIAGNOSIS DIAGNOSIS_ EX...

Page 48: ...US PA Profile Version 3 0 Display error code Physical layer IEC 61158 2 MBP Manchester bus coded Bus voltage 9 32 V Bus current consumption 10 mA 1 mA Error current consumption IFDE 0 mA Output signal PROFIBUS DP as per EN 50170 vol 2 Profile version 3 0 PA function Slave Transmission rate 9 6 kBits s 19 2 kBits s 45 45 kBits s 93 75 kBits s 187 5 kBits s 500 kBits s 1 5 MBits s Signal coding NRZ ...

Page 49: ...l 2 PROFIBUS DP EN 50170 vol 2 RS 485 PNO guidelines for PROFIBUS DP PROFIBUS PA EN 50170 vol 2 IEC 61158 2 PNO guidelines for PROFIBUS PA System Information Commuwin II SI 003F 04 en Order No 56003946 Operating InstructionsCommuwin II BA 124F 00 a2 Order No 52000549 Technical Information Commuwin II TI 237F 00 en Order No 016735 0000 Operating Instructions Planning and commissioning PROFIBUS BA 1...

Page 50: ...lock 13 14 Device Master File 23 45 DIL switch 40 42 Display 12 E Electrical connection 9 Electrical symbols 5 Entry of bus address 41 Error messages 46 F Fieldbus connection box 44 45 Fieldbus Y adapter 45 Floating point number 21 Function block 13 16 G GSD file 23 45 I IEEE floating point number 21 Installation 4 7 Installation check 40 L Live list 37 Local operation 12 M M12 plug 45 Maintenance...

Page 51: ...of health o biological hazardous o inflammable o safe Please mark the appropriate warning hints 5HDVRQ IRU UHWXUQ BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB RPSDQ GDWD company ______________________________ contact person _________________________ ______________________________ ____________...

Page 52: ... D C Colsein Ltda Tel 01 2 36 76 59 Fax 01 6 10 78 68 Costa Rica San Jose Euro Tec S A Tel 2 20 28 08 Fax 2 96 15 42 Ecuador Quito Insetec Cia Ltda Tel 02 2 26 91 48 Fax 02 2 46 18 33 El Salvador San Salvador Automatizacion y Control Industrial de El Salvador S A de C V Tel 2 60 24 24 Fax 2 60 56 77 Guatemala Ciudad de Guatemala Automatizacion y Control Industrial S A Tel 03 34 59 85 Fax 03 32 74 ...

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