Endress+Hauser Micropilot M FMR245 Operating Instructions Manual Download Page 96

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Trouble-shooting

Micropilot M FMR245 with PROFIBUS PA

Hauser

Spare parts Micropilot M FMR245, T12 housing with separate wiring and electronics
compartment

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Neue Version

Summary of Contents for Micropilot M FMR245

Page 1: ...BA252F 00 en 05 08 71073076 Valid as of software version 01 05 00 Operating Instructions Micropilot M FMR245 Level Radar 8 ...

Page 2: ...10 DC 10 standard calm surface add agitator input E see sketch input E see sketch input F see sketch input F see sketch only for bypass stilling well ok too small too big unknown manual displayed see sketch D and L are confirm or specify range suggestion 000 measured value Group selection 00 basic setup 01 safety settings 0C system parameter 09 display 0E envelope curve 04 linearisation 05 extende...

Page 3: ...k 32 5 Operation 33 5 1 Quick operation guide 33 5 2 Display and operating elements 35 5 3 Local operation 38 5 4 Display and acknowledging error messages 41 5 5 PROFIBUS communication 42 6 Commissioning 58 6 1 Function check 58 6 2 Switching on the measuring device 58 6 3 Basic Setup 59 6 4 Basic Setup with the VU 331 61 6 5 Basic Setup with the Endress Hauser operating program 76 7 Maintenance 8...

Page 4: ...tructions in this manual personnel must be authorised and suitably qualified The manual must have been read and understood and the instructions followed Modifications and repairs to the device are permissible only when they are expressly approved in the manual 1 3 Operational safety 1 3 1 Hazardous areas Measuring systems for use in hazardous environments are accompanied by separate Ex documentati...

Page 5: ... explosion hazardous areas Devices located in and wiring entering areas with the designation explosion hazardous areas must conform with the stated type of protection Safe area non explosion hazardous area Symbol used in drawings to indicate if necessary non explosion hazardous areas Devices located in safe areas still require a certificate if their outputs run into explosion hazardous areas Elect...

Page 6: ...g 5 ATEX II 1 2G Ex d ia IIC T6 XA Note safety instruction XA electrostatic charging H ATEX II 1 2G Ex ia IIC T6 ATEX 3D XA Note safety instruction XA electrostatic charging B ATEX II 1 2G ATEX II 1 2D XA ATEX II 1 2G Ex ia IIC T6 Note safety instruction XA electrostatic charging G ATEX II 3G Ex nA II T6 S FM IS Cl I Div 1 Gr A D T FM XP Cl I Div 1 Group A D N CSA General Purpose U CSA IS Cl I Div...

Page 7: ...N11851 DN50 PN25 PTFE 316L MTK DIN11851 DN80 PN25 PTFE 316L TDK Tri Clamp ISO2852 DN51 2 PTFE 316L TEK Tri Clamp ISO2852 DN63 5 2 1 2 PTFE 316L TFK Tri Clamp ISO2852 DN76 1 3 PTFE 316L THK Tri Clamp ISO2852 DN101 6 4 PTFE 316L YY9 Special version to be specified 40 Output Operation A 4 20mA SIL HART 4 line display VU331 envelope curve display on site B 4 20mA SIL HART w o display via communication...

Page 8: ...Special version to be specified 70 Additional Option A Basic version C EN10204 3 1 material pressurized 316 316L pressurized inspection certificate F Advanced dynamics max MB 70m MB measuring range G Advanced dynamics max MB 70m EN10204 3 1 316L pressurized inspection certificate MB measuring range S GL ABS NK marine certificate Y Special version to be specified FMR245 Complete product designation...

Page 9: ...ity The device is designed to meet state of the art safety requirements has been tested and left the factory in a condition in which it is safe to operate The device complies with the applicable standards and regulations as listed in the EC declaration of conformity and thus complies with the statutory requirements of the EC directives Endress Hauser confirms the successful testing of the device b...

Page 10: ...using mark at instrument flange mark at instrument flange mark at instrument flange Turn housing Observe orientation when installing Installation in tank free space Mark on process connector facing the nearest tank wall Installation in stilling well Mark on process connector pointed towards the slots or vent holes Installation in bypass Mark on process connector 90 offset from the tank connections...

Page 11: ...ope of supply matches your order 3 2 2 Transport Caution Follow the safety instructions and transport conditions for instruments of more than 18 kg Do not lift the measuring instrument by its housing in order to transport it 3 2 3 Storage Pack the measuring instrument so that is protected against impacts for storage and transport The original packing material provides the optimum protection for th...

Page 12: ... 3 3 1 Dimensions Housing dimensions L00 F12xxxx 06 00 00 en 001 L00 T12xxxx 06 00 00 en 001 L00 F23xxxx 06 00 00 en 001 ENDRESS HAUSER 65 78 max 110 85 150 Ø 129 Aluminium F12 housing ENDRESS HAUSER 78 85 65 162 max 100 94 Ø 129 Aluminium T12 housing max 94 104 Ø 129 150 40 316L F23 housing ...

Page 13: ...212 DN 50 DN 80 DN 100 DN 150 b mm D mm A mm 20 20 20 22 165 200 220 285 102 138 158 212 flange DN 50 or equivalent flange DN 80 150 or equivalent DN 50 dairy coupling DIN 11851 DN 80 dairy coupling DIN 11851 plating from PTFE FDA listed TFM 1600 meets USP Class VI conformity Flange to EN 1092 1 agreeable to DIN 2572 Flange to JIS B2220 Flanges to ANSI B16 5 Tri Clamp and dairy coupling Flange Fla...

Page 14: ... 64 92 46 D mm A mm D mm A mm D mm A mm A mm C mm 220 158 210 151 228 6 91 158 70 20 18 23 9 18 DN 100 DN 100 4 3 285 212 280 212 279 4 212 22 22 25 4 DN 150 DN 150 6 Ø 60 5 Ø 60 5 Ø 80 2 3 Tri Clamp ISO 2852 2 Tri Clamp ISO 2852 Tri Clamp Ø 70 Ø 70 Ø 60 Ø 60 116 116 Ø 60 5 Ø 60 5 Flange DN 50 or equivalent Flange DN 80 150 or equivalent for 10K Flange Flange to JIS B2220 for 150 lbs Flange Flange...

Page 15: ...ions Avoid any installations 1 like limit switches temperature sensors etc inside the signal beam refer to beam angle see Beam angle on Page 17 Symmetrical installations 2 i e vacuum rings heating coils baffles etc can also interfere with the measurement Optimization options Antenna size the bigger the antenna the smaller the beam angle the less interference echoes Mapping the measurement can be o...

Page 16: ...Endress H auser Endress H auser V H ENDRESS HAU SER MICROPILOT II IP 65 Order Code Ser No Messbereich Measuring range U 16 36 V DC 4 20 mA max 20 m Made in Germany Maulburg Made in Germany Maulburg T 70 C A t 85 C VH 00 VH 00 Endress H auser Endress H auser V H ENDRESS HAU SER MICROPILOT II IP 65 Order Code Ser No Messbereich Measuring range U 16 36 V DC 4 20 mA max 20 m Made in Germany Maulburg M...

Page 17: ...eter FMR 245 L00 FMR2xxxx 14 00 06 de 027 50 mm 2 80 mm 3 Beam angle α 18 10 Measuring distance D Beam diameter W 50 mm 2 80 mm 3 3 m 10 ft 0 95 m 3 17 ft 0 53 m 1 75 ft 6 m 20 ft 1 90 m 6 34 ft 1 05 m 3 50 ft 9 m 30 ft 2 85 m 9 50 ft 1 58 m 5 25 ft 12 m 40 ft 3 80 m 12 67 ft 2 10 m 7 00 ft 15 m 49 ft 4 75 m 15 52 ft 2 63 m 8 57 ft 20 m 65 ft 6 34 m 20 59 ft 3 50 m 11 37 ft 25 m 82 ft 7 29 m 25 98...

Page 18: ...p of the antenna For FMR244 245 the end of measuring range should not be chosen closer than A see Fig to the tip of the antenna especially if there is development of condensate The smallest possible measuring range B depends on the antenna version see Fig The tank diameter should be greater than D see Fig the tank height at least H see Fig Note In case of boiling surfaces bubbling or tendency for ...

Page 19: ...M FMR250 further informations see TI390F 00 en The following tables describe the groups of media as well as the achievable measuring range as a function of application and media group If the dielectric constant of a medium is unknown it is recommended to assume media group B to ensure a reliable measurement Media group DC εr Examples A 1 4 1 9 non conducting liquids e g liquefied gas1 1 Treat Ammo...

Page 20: ...16 ft FMR245 50 mm 2 80 mm 3 Storage tank Calm product surface e g intermittent filling filling from bottom immersion tubes Measuring range m ft FMR245 50 mm 2 80 mm 3 Buffer tank Moving surfaces e g continuous filling from above mixing jets Measuring range m ft A B 12 39 8 26 25 82 C D 8 26 4 13 15 49 35 110 40 131 A B 10 32 60 197 C D 15 49 8 26 30 98 40 131 40 131 20 65 B B 5 16 15 49 10 32 C C...

Page 21: ...urface Single stage agitator 60 RPM Measuring range m ft FMR245 50 mm 80 mm 2 3 FMR245 50 mm 80 mm 2 3 Stilling well Bypass Measuring range m ft Measuring range m ft 1 1 For media group A and B to use a Levelflex M with koax probe 7 5 25 B 10 32 C D 2 6 6 3 9 8 5 16 12 39 B 15 49 C D 5 16 2 5 8 2 8 26 20 65 A B C D 20 65 C D ...

Page 22: ...d towards tank wall The marker is always exactly in the middle between two bolt holes in the flange Use spring washers 1 see Fig Note It is recommended to retighten the flange bolts periodically depending on process temperature and pressure Recommended torque 60 10 Nm After mounting the housing can be turned 350 in order to simplify access to the display and the terminal compartment The antenna mu...

Page 23: ...ger than antenna diameter Weld seam as smooth as possible and on the same axis as the slots Slots offset 180 not 90 Slot width respectively diameter of holes max 1 10 of pipe diameter de burred Length and number do not have any influence on the measurement At any transition i e when using a ball valve or mending pipe segments no gap may be created exceeding 1 mm The stilling well must be smooth on...

Page 24: ...100 0 Micropilot M FMR 245 stilling well with slots full bore ball valve hole 1 10 pipe diameter single sided or drilled through inside of holes deburred marker e g welding neck flange DIN 2633 1 10 Ø pipe gap 1 mm 0 04 150 500 mm 6 20 Diameter of o of ball valve must always be equivalent to pipe diameter Avoid edges and constrictions pening ...

Page 25: ...ng can be turned 350 in order to simplify access to the display and the terminal compartment Measurements can be performed through an open full bore ball valve without any problems Recommendations for the bypass pipe Metal no plastic or enamel coating Constant diameter Select horn antenna as big as possible For intermediate sizes i e 95 mm select next larger antenna and adapt it mechanically FMR 2...

Page 26: ...full bore ball valve e g welding neck flange DIN 2633 Recommendation min 400 mm 160 Diameter of o of ball valve must always be equivalent to pipe diameter Avoid edges and constrictions pening Do not weld through the pipe wall The inside of the bypass must remain smoth Diameter of the connection pipes as small as possible 20 cm 8 20 cm 8 20 cm 8 20 cm 8 gap 1 mm 0 04 marker ...

Page 27: ...k After the measuring instrument has been installed perform the following checks Is the measuring instrument damaged visual check Does the measuring instrument correspond to the measuring point specifications such as process temperature pressure ambient temperature measuring range etc Is the flange marking correctly aligned Page 10 Have the flange screws been tightened up with the respective tight...

Page 28: ...ction between the antenna and the housing earth potential l l l When you use the measuring system in hazardous areas make sure you comply with national standards and the specifications in the safety instructions XA s Make sure you use the specific cable gland On devices supplied with a certificate the explosion protection is designed as follows Housing F12 F23 EEx ia Power supply must be intrinsic...

Page 29: ...cific cable gland Connect up the Micropilot M as follows Before unscrew housing cover 2 at seperate connection room turn off the power supply Insert cable 3 through gland 5 Use screened twisted wire pair Only ground screening of the line 5 on sensor side Make connection see pin assignment Tighten cable gland 4 Screw on housing cover 2 Switch on power supply l l l l l plant ground Before connection...

Page 30: ... sep label Dat Insp PN max T Antenne max C T 70 C A MICROPILOT M ENDRESS HAUSER FCC ID LCG FMR2 INT SAFE entity and T Code per control drawing Profibus PA NEMA 4X Assembled in USA Patents 2 3 Before connection please note the following PROFIBUS devices are marked on the nameplate 1 The voltage is determined by the PROFIBUS PA standard and the desired safety concept see chapter 4 3 Connect potentia...

Page 31: ...see ordering information is equipped with an internal overvoltage protector 600 V surge arrester according to DIN EN 60079 14 or IEC 60060 1 impulse current test 8 20 μs Î 10 kA 10 pulses Connect the metallic housing of the Micropilot M to the tank wall or screen directly with an electrically conductive lead to ensure reliable potential matching Connection with M12 plug The Micropilot M PROFIBUS P...

Page 32: ...ld run via a capacitor that is suitable for high frequency use e g ceramic 10 nF 250 V Caution Applications which are subject to the explosion prevention permit only under special conditions the repeated grounding of the protective screen see to EN 60 079 14 4 4 Degree of protection with closed housing IP65 NEMA4X with open housing IP20 NEMA1 also ingress protection of the display antenna IP68 NEM...

Page 33: ...with or b confirms selection appears in front of the selected parameter c confirms the edited value system quits Edit mode d interrupts selection system quits Edit mode a Press or to edit the first character of the e g empty calibr 005 b positions the cursor at the next character a until you have completed your input c if a symbol appears at the cursor press to accept the value entered system quit...

Page 34: ...he basic setup 00 function group include e g tank shape 002 medium property 003 process cond 004 empty calibr 005 etc If for example the application of the instrument is to be changed carry out the following procedure 1 Select the basic setup 00 function group 2 Select the tank shape 002 function where the existing tank shape is selected 5 1 2 Identifying the functions For simple orientation withi...

Page 35: ...ns of a 500 mm cable Note To access the display the cover of the electronic compartment may be removed even in hazardous area IS and XP ENDRESS HAUSER E END RES S HA USE R MICR OPIL OT II END RES S HA USE R MICR OPIL OT II IP 65 IP 65 Order Code Ser No Order Code Ser No Messbe reich Measur ing range Messbe reich Measur ing range U 16 36 V DC 4 20 mA U 16 36 V DC 4 20 mA max 20 m max 20 m Made in G...

Page 36: ...00 F000 F001 F002 F003 F004 FG01 FG02 FG03 FG04 FG05 FG06 FG07 ENDRESS HAUSER E Headline Position indicator Main value Unit Symbol Selection list Function groups Functions Help text Envelope curve Bargraph Sybmol Meaning ALARM_SYMBOL This alarm symbol appears when the instrument is in an alarm state If the symbol flashes this indicates a warning LOCK_SYMBOL This lock symbol appears when the instru...

Page 37: ...ric value within a function Sor W Navigate downwards in the selection list Edit numeric value within a function Xor Z Navigate to the left within a function group F Navigate to the right within a function group confirmation O and F or S and F Contrast settings of the LCD O and Sand F Hardware lock unlock After a hardware lock an operation of the instrument via display or communication is not possi...

Page 38: ...roup The lock is shown on the display by the symbol and can be released again either via the display or by communication Hardware lock The instrument is locked by pressing the O and S and F keys at the same time The lock is shown on the display by the symbol and can only be unlocked again via the display by pressing the O and S and F keys at the same time again It is not possible to unlock the har...

Page 39: ...After pressing the O and S and F keys at the same time the user is asked to enter the unlock parameter 2457 for PROFIBUS PA devices Caution Changing certain parameters such as all sensor characteristics for example influences numerous functions of the entire measuring system particularly measuring accuracy There is no need to change these parameters under normal circumstances and consequently they...

Page 40: ... the table values are retained The table can be reactivated in the linearisation 04 function group List of functions that are affected by a reset The tank map can also be reset in the mapping 055 function of the extended calibr 05 function group This reset is recommended whenever an instrument with an unknown history is to be used in an application or if a faulty mapping was started The tank map i...

Page 41: ...asuring error message is displayed Indicated by a flashing symbol For a description of the codes see Page 85 E Alarm Warning Configurable e g loss of echo level within the safety distance Indicated by a constant flashing symbol For a description of the codes see Page 85 5 4 1 Error messages Error messages appear as four lines of plain text on the display In addition a unique error code is also out...

Page 42: ...s power is supplied by the segment coupler On site as well as remote operation are possible For detailed information on the PROFIBUS PA standard refer to Operation Instructions BA 198F 00 en and the standards EN 50 170 DIN 19 245 PROFIBUS PA and EN 50 020 FISCO model ENDRESS HAUSER ENDRESS HAUSER E FXA 193 PROFIBUS DP PROFIBUS PA personal computer e g with Commuwin II or ToF Tool and Profiboard re...

Page 43: ...198F 00 en chap 5 7 describes how to set the address in this case In ToF Tool the address can be set via the Set address function in the Device menu Hardware addressing L00 FMU4xxxx 19 00 00 en 014 Hardware addressing comes into operation when DIP switch 8 is in the position HW OFF In this case the address is determinded by the position of DIP switches 1 to 7 according to the following table The n...

Page 44: ...anisation PNO http www PROFIBUS com Directory structure The files are oranized in the folowing strucutre L00 FMR23xxx 02 00 00 de 001 The GSD files in the directory Extended are needed for the network design software STEP 7 of the S7 300 400 PLC family The GSD files in the directory Standard are used for PLCs which do not support an identifier format but only an identifier byte e g PLC5 of Allen B...

Page 45: ...068 determines whether at the display of the device in the field for the main measured value the measured value 000 or the value from the PLC display value 069 are displayed Modules for the cyclic data telegram For the cyclic data telegram the Prosonic provides the following modules 1 Main Process Value This is the main measured value scaled by the Analog Input Block 063 2 2nd Cyclic Value This is...

Page 46: ...der to transmit the main value and the second cyclic value and to receive a display value select the modules in the following order Main Process Value 2nd Cyclic Value Display Value The exact way of performing the configuration depends on the configuration software of the PLC Structure of the input data Micropilot M PLC The input data are transmitted according to the following structure Structure ...

Page 47: ...it 1 Bit 0 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 VZ 27 26 25 24 23 22 21 20 2 1 2 2 2 3 2 4 2 5 2 6 2 7 Exponent E Mantisse F Byte 3 Byte 4 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 2 8 2 9 2 10 2 11 2 12 2 13 2 14 2 15 2 16 2 17 2 18 2 19 2 20 2 21 2 22 2 23 Mantisse F 40 F0 00 00 hex 0100 0000 1111 0000 0000 0000 0000 0000 bin 1 0 x...

Page 48: ...X 1F Hex BAD out of service target mode X 40 Hex UNCERTAIN non specific simulation X 47 Hex UNCERTAIN last usable value Fail safe Mode aktiv X 4B Hex UNCERTAIN Substitute set fail Safe mode active X 4F Hex UNCERTAIN initial value fail Safe mode active X 5C Hex UNCERTAIN Configuration error limits not set correctly X 80 Hex GOOD OK X X 84 Hex GOOD Active block alarm static revision counter incremen...

Page 49: ...APs that the device can provide The use of a Class 2 master increases the cycle time of the bus system This must be taken into consideration when the control system or PLC is programmed Acyclic communication with a Class 1 master MS1AC In the case of MS1AC a Class 1 master that is already communicating cyclically with a device opens a communication channel via SAP 0x33 a special access point for M...

Page 50: ...IGNED16 X constant GAP Directory continuous 1 2 8 GAP reserved 1 9 15 Parameter E H Matrix CW II Slot Index Size bytes Type Read Write Storage Class Standard parameters Block Data 1 16 20 DS 32 X constant Static revision 1 17 2 UNSIGNED16 X non vol Device tag 1 18 32 OSTRING X X static Strategy 1 19 2 UNSIGNED16 X X static Alert key 1 20 1 UNSIGNED8 X X static Target Mode 1 21 1 UNSIGNED8 X X stat...

Page 51: ...e Class Standard parameters Block Data 1 65 20 DS 32 X constant Static revision 1 66 2 UNSIGNED16 X non vol Device tag VAH0 1 67 32 OSTRING X X static Strategy 1 68 2 UNSIGNED16 X X static Alert key 1 69 1 UNSIGNED8 X X static Target mode 1 70 1 UNSIGNED8 X X static Mode 1 71 3 X dynamic non vol constant Alarm summary 1 72 8 X dynamic Block parameters Software revision 1 73 16 OSTRING X constant H...

Page 52: ...eters error code V9H0 1 103 2 UNSIGNED16 X dynamic last error code V9H1 1 104 2 UNSIGNED16 X X dynamic Up Down features 1 105 1 OSTRING X constant Up Down control 1 106 1 UNSIGNED8 X dynamic Up Down param 1 107 20 OSTRING X X dynamic Bus address V9H4 1 108 1 UNSIGNED8 X dynamic Device SW No V9H3 1 109 2 UNSIGNED16 X dynamic set unit to bus V6H1 1 110 1 UNSIGNED8 X X static input value V6H6 1 111 6...

Page 53: ...1 143 4 FLOAT X X static full calibration V0H6 1 144 4 FLOAT X X static pipe diameter V0H7 1 145 4 FLOAT X X static gap 146 147 output on alarm V1H0 1 148 1 UNSIGNED8 X X static gap 149 outp echo loss V1H2 1 150 1 UNSIGNED8 X X static ramp span min V1H3 1 151 4 FLOAT X X static delay time V1H4 1 152 2 UNSIGNED16 X X static safety distance V1H5 1 153 4 FLOAT X X static in safety dist V1H6 1 154 1 U...

Page 54: ...isplay contrast V6H1 1 199 1 UNSIGNED8 X X static language V6H2 1 200 1 UNSIGNED8 X X static back to home V6H3 1 201 X X static format display V6H4 1 202 1 UNSIGNED8 X X static no decimals V6H5 1 203 1 UNSIGNED8 X X static sep character V6H6 1 204 1 UNSIGNED8 X X static display test V6H7 1 205 1 UNSIGNED8 X X static gap 206 227 present error V9H0 1 228 STRUCT X dynamic previous error V9H1 1 229 ST...

Page 55: ...rface of a computer HART via Commubox FXA195 and the USB port on a computer PROFIBUS PA via segment coupler and PROFIBUS interface card FOUNDATION Fieldbus PROFIBUS PA and HART via the FXA193 FXA291 service interface Note You can use the ToF Tool to configure the Endress Hauser parameters for devices with FOUNDATION Fieldbus signal You need an FF configuration program to be able to configure all t...

Page 56: ...nearisation Loading and saving device data upload download Documentation of the measuring point Connection options HART via Commubox FXA191 and the RS 232 C serial interface of a computer HART via Commubox FXA195 and the USB port on a computer PROFIBUS PA via segment coupler and PROFIBUS interface card Menu guided commissioning MicropilotM en 305 Signal analysis via envelope curve MicropilotM en 3...

Page 57: ...Micropilot M FMR245 with PROFIBUS PA Operation Endress Hauser 57 Tank linearisation MicropilotM en 307 ...

Page 58: ...e instrument is switched on for the first time the following messages appear on the display After 5 s the following message appears After 5 s or after you have pressed F the following message appears Select the language this message appears the first time the instrument is switched on Select the basic unit this message appears the first time the instrument is switched on The current measured value...

Page 59: ...Unknown measuring cond S t andard measuring cond S t andard pipe diameter mapping mapping safety settings linearisation extended calibr empty calibr empty calibr full calibr full calibr for bypass stilling well description see BA 291F E empty calibr zero setting in 005 F full calibr span setting in 006 D distance distance flange product display in 0A5 L level display in 0A6 SD safety distance sett...

Page 60: ...ing 053 prompt you to confirm your data entries Press O or S to select YES and press F to confirm The function is now started If you do not press a key during a configurable time period function group display 09 an automatic return is made to the home position measured value display Note The instrument continues to measure while data entry is in progress i e the current measured values are output ...

Page 61: ...type 001 This function is used to select the media type Selection liquid solid ENDRESS HAUSER E ENDRESS HAUSER E ENDRESS HAUSER E With the selection liquid only the following functions can be adjusted With the selection solids only the following functions can be adjusted tank shape 002 vessel silo 00A medium property 003 medium property 00B process cond 004 process cond 00C empty calibr 005 empty ...

Page 62: ... PROFIBUS PA 62 Endress Hauser Function tank shape 002 liquids only This function is used to select the tank shape Selection dome ceiling horizontal cyl bypass stilling well flat ceiling sphere L00 FMR2xxxx 14 00 06 en 007 ENDRESS HAUSER E ...

Page 63: ...9 4 DC 4 10 DC 10 ENDRESS HAUSER E Product class DC εr Examples A 1 4 1 9 non conducting liquids e g liquefied gas 1 1 Treat Ammonia NH3 as a medium of group A i e use FMR 230 in a stilling well B 1 9 4 non conducting liquids e g benzene oil toluene C 4 10 e g concentrated acids organic solvents esters aniline alcohol acetone D 10 conducting liquids e g aqueous solutions dilute acids and alkalis ...

Page 64: ...rage values The averaging filters and output damping are set to high values steady meas value precise measurement slower reaction time Special filters to smooth the input signals are emphasised smoothed meas value medium fast reaction time agitator fast change test no filter Agitated surfaces with possible vortex due to agitators Rapid change of level particularly in small tanks All filters can be...

Page 65: ... only This function is used to select the dielectric constant Selection unknown DC 1 6 1 9 DC 1 9 2 5 DC 2 5 4 DC 4 7 DC 7 The respective lower group applies for very loose or loosened bulk solids ENDRESS HAUSER E ENDRESS HAUSER E Media group DK εr Examples A 1 6 1 9 Plastic granulate White lime special cement Sugar B 1 9 2 5 Portland cement plaster C 2 5 4 Grain seeds Ground stones Sand D 4 7 Nat...

Page 66: ...ropilot M FMR245 with PROFIBUS PA 66 Endress Hauser Function process cond 00C solids only This function is used to select the process conditions Selection standard fast change slow change test no filter ENDRESS HAUSER E ...

Page 67: ...nction is used to enter the distance from the flange reference point of the measurement to the minimum level zero L00 FMR2xxxx 14 00 06 en 008 Caution For dish bottoms or conical outlets the zero point should be no lower than the point at which the radar beam hits the bottom of the tank ENDRESS HAUSER E ...

Page 68: ... the maximum level span L00 FMR2xxxx 14 00 06 en 009 Note If bypass or stilling well was selected in the tank shape 002 function the pipe diameter is requested in the following step Note For FMR 245 the end of measuring range should not be chosen closer than 200 mm 8 inch to the tip of the antenna especially if there is development of condensate ENDRESS HAUSER E ...

Page 69: ...illing well or bypass pipe L00 FMR2xxxx 14 00 00 en 011 Microwaves propagate more slowly in pipes than in free space This effect depends on the inside diameter of the pipe and is automatically taken into account by the Micropilot It is only necessary to enter the pipe diameter for applications in a bypass or stilling well ENDRESS HAUSER E 100 0 ø 100 0 ø ...

Page 70: ...ck distance 051 This function triggers the mapping of interference echoes To do so the measured distance must be compared with the actual distance to the product surface The following options are available for selection Selection distance ok dist too small dist too big dist unknown manual L00_FMR2xxxxx 14 00 06 en 010 distance ok mapping is carried out up to the currently measured echo The range t...

Page 71: ...already exists it is overwriten up to the distance specified in range of mapping 052 Beyond this value the existing mapping remains unchanged Function range of mapping 052 This function displays the suggested range of mapping The reference point is always the reference point of the measurement see Page 59 This value can be edited by the operator For manual mapping the default value is 0 m Function...

Page 72: ... displayed Check whether the values correspond to the actual level or the actual distance The following cases can occur Distance correct level correct continue with the next function check distance 051 Distance correct level incorrect Check empty calibr 005 Distance incorrect level incorrect continue with the next function check distance 051 ENDRESS HAUSER E After 3 s the following message appears...

Page 73: ...splayed Function recording curve 0E2 This function defines whether the envelope curve is read as a single curve or cyclic Note If the cyclical envelope curve is active in the display the measured value is refreshed in a slower cycle time It is therefore recommended to exit the envelope curve display after optimising the measuring point Note An orientation of the Micropilot can help to optimise mea...

Page 74: ...en 004 Horizontal Zoom mode Firstly go into the envelope curve display Then press O or S to switch to the envelope curve navigation You are then in Horizontal Zoom mode Either or is displayed O increases the horizontal scale S reduces the horizontal scale L00 FMxxxxxx 07 00 00 yy 007 minimum distance of the plot maximum distance of the plot distance of evaluated echo interference echo evaluated ec...

Page 75: ...ave the following options O increases the vertical scale S reduces the vertical scale The display icon shows the current zoom factor to L00 FMxxxxxx 07 00 00 yy 009 Exiting the navigation Press F again to run through the different modes of the envelope curve navigation Press O and S to exit the navigation The set increases and shifts are retained Only when you reactivate the recording curve 0E2 fu...

Page 76: ...ction Select the basic setup function group in the navigation window The following display appears on the screen Basic Setup step 1 4 media type if liquid is selected in the media type function for level measurement in liquids if solid is selected in the media type function for level measurement in solids Note Each parameter that is changed must be confirmed with the RETURN key MicropilotM en 319 ...

Page 77: ...p step 2 4 Enter the application parameters tank shape medium property process cond MicropilotM en 302 Basic Setup step 3 4 If dome ceiling horizontal cyl is selected in the tank shape function the following display appears on the screen empty calibr full calibr MicropilotM en 303 ...

Page 78: ...ed in the header MicropilotM en 304 6 5 1 Signal analysis via envelope curve After the basic setup an evaluation of the measurement using the envelope curve is recommended MicropilotM en 306 Note If the level of echo is very weak or there is a heavy interference echo an orientation of the Micropilot can help optimise the measurement increase of the useful echo reduction of the interference echo ...

Page 79: ...g Endress Hauser 79 6 5 2 User specific applications operation For details of setting the parameters of user specific applications see separate documentation BA291F 00 en Description of the instrument functions for Micropilot M on the enclosed CD ROM ...

Page 80: ...rrying out repairs to Ex approved devices please note the following Repairs to Ex approved devices may only be carried out by trained personnel or by Endress Hauser Service Comply with the prevailing standards national Ex area regulations safety instructions XA and certificates Only use original spare parts from Endress Hauser When ordering a spare part please note the device designation on the na...

Page 81: ...ounting order code 543199 0001 The shipment includes the protective cover and tension clamp L00 FMR2xxxx 00 00 06 en 001 ENDRESS H AUSER MICROPILOT II ENDRESS H AUSER MICROPILOT II IP 65 IP 65 Order Co de Se r N o Order Co de Se r N o Me ssbereich Me asuring ran ge Me ssbereich Me asuring ran ge U 16 3 6 V DC 4 20 mA U 16 3 6 V DC 4 20 mA ma x 20 m ma x 20 m Made in Germany Maulburg Made in German...

Page 82: ...icropilot S FMR53x FMR540 Prosonic FMU860 861 862 Prosonic M FMU4x Tank Side Monitor NRF590 with additional adapter cable Prosonic S FMU9x ToF Adapter FXA291 The ToF Adapter FXA291 connects the Commubox FXA291 via the USB interface of a personal computer or a notebook to the following Endress Hauser instruments Cerabar S PMC71 PMP7x Deltabar S PMD7x FMD7x Deltapilot S FMB70 Gammapilot M FMG60 Leve...

Page 83: ... max 80 min 30 96 88 160 8 5 118 180 Micropilot M Levelflex M Prosonic M Separate housing FHX40 IP 65 Cable 122 150 80 Wall mounting without mounting bracket Pipe mounting mounting bracket and plate supplied optionally s product structure pipe Max cable length 20 m 65 ft Temperature range 30 C 70 C 22 F 158 F Degree of protection IP65 acc to EN 60529 NEMA 4 Materials Housing AlSi12 cable glands ni...

Page 84: ...dy Yes No Possibly defective electronics Contact E H Service HART communication does not function Is the communication resistor installed according to the OM Install the resistor see the OM Communication ok Ready Ready ok Yes Yes No No Connect the Commubox see the OM Communication ok Ready Set the switch correctly Communication ok Ready Ready Contact E H Service Contact E H Service Contact E H Ser...

Page 85: ...ownload error repeat download checksum of stored data not correct restart download of data A121 electronics defect no factory calibration existant EPROM defective contact service W153 initialising please wait initialisation of electronics wait some seconds if warning prevails power off device and power on again A155 electronics defect hardware problem reset if alarm prevails after reset exchange e...

Page 86: ... of antenna clean antenna cf OM E651 level in safety distance risk of overspill level in safety distance alarm will disappear as soon as level leaves safety distance E671 linearisation ch1 not complete not usable linearisation table is in edit mode activate linearisation table W681 current ch1 out of range current out of range 3 8 mA 21 5 mA check calibration and linearisation Code Description Pos...

Page 87: ...arisation level ullage 040 max scale 046 diameter vessel 047 Check table no Measurement in bypass or stilling well yes 1 Is bypass or stilling well selected in tank shape 002 2 Is the pipe diameter 007 correct no An interference echo may have been evaluated yes 1 Carry out tank mapping basic setup No change off measured value on filling emptying L00 FMR2xxxx 19 00 00 en 014 Interference echo from ...

Page 88: ...sition and or larger antenna During filling emptying the measured value jumps ownwards L00 FMR2xxxx 19 00 00 en 017 Multiple echoes yes 1 Check the tank shape 002 e g dome ceiling or horizontal cyl 2 In the range of the blocking dist 059 there is no echo evaluation Adapt the value 3 If possible do not select central installation position 4 Perhaps use a stilling well E 641 loss of echo L00 FMR2xxx...

Page 89: ...006 2 Check linearisation level ullage 040 max scale 046 Check table no An interference echo may have been evaluated yes 1 Carry out tank mapping basic setup No change off measured value on filling emptying L00 FMR250xx 19 00 00 en 014 Interference echo from installations nozzle or build up on the antenna 1 Carry out tank mapping basic setup 2 If necessary use top target positioner to aim antenna ...

Page 90: ... Carry out tank mapping basic setup 2 Increase the output damping 058 3 Optimise the orientation see Page 91 4 If necessary select a better mounting position and or larger antenna E 641 loss of echo L00 FMR250xx 19 00 00 en 018 Level echo is too weak Possible causes fluidisation of the surface extreme dust formation angle of repose yes 1 Check application arameters 00A 00B and 00C 2 Optimise align...

Page 91: ...that causes an increase in the strength of the measuring signal Proceed as follows Warning Subsequent alignment can lead to personal injury Before you unscrew or loosen the process connection make sure that the vessel is not under pressure and does not contain any injurious substances 1 It is best to empty the container so that the bottom is just covered However alignment can be carried out even i...

Page 92: ...auser L00 FMRxxxxx 19 00 00 en 004 Fig 6 Vessel empty no interference echo L00 FMRxxxxx 19 00 00 en 005 Fig 7 Vessel empty interference echo obtained 7 Fix the flange or threaded boss in this position If necessary replace the seal 8 Carry out tank mapping see Page 70 ...

Page 93: ...part Installation instructions are given on the instruction card that is also delivered Spare parts Micropilot M FMR245 F12 housing with combined wiring and electronics compartment L00 FMR245xx 00 00 06 xx 001 ENDRESS HAUSER ENDRESS HAUSER MICROPILOT II IP 65 Order Code Ser N o Messbereich Measuring range U 16 36 V DC 4 20 mA max 20 m Made in Germany Maulburg Made in Germany Maulburg T 70 C A t 85...

Page 94: ...72 HF module FMR24x 26 GHz v5 0 Version uP III 5 Usage for electronics from software version 5 0 Micropilot M FMR240 FMR244 FMR245 52024953 HF module FMR24x FMR259 26 GHz version uP III 3 Usage for electronics from software version 1 0 Micropilot M FMR250 Usage for electronics from software version 5 0 Micropilot M FMR24x advanced dynamics 35 Terminal module power supply board 52006197 Terminal mo...

Page 95: ... Trouble shooting Endress Hauser 95 55 Cladding 65 Sealing kit 535720 9010 consists of 2 x gasket Pg13 5 FA 2 x O ring 17 0x2 0 EPDM 1 x O ring 49 21x3 53 EPDM 2 x O ring 17 12x2 62 FKM 1 x O ring 113 9x3 63 EPDM 1 x O ring 72 0x3 0 EPDM ...

Page 96: ...cs compartment L00 FMR245xx 00 00 06 xx 002 Made in Germany Maulburg Made in Germany Maulburg ENDRESS HAUSER MICROPILOT FMR IP 65 Order Code Ser No Messbereich Measuring range U 16 36 V DC 4 20 mA max 20 m T 70 C A t 85 C 10 65 65 25 65 11 30 35 40 31 12 12 20 50 55 50 ENDRESS HAUSER 65 65 Old version Alte Version FMR245x 3 4 New version Neue Version ...

Page 97: ...x FF v5 0 31 HF module 71026572 HF module FMR24x 26 GHz v5 0 Version uP III 5 Usage for electronics from software version 5 0 Micropilot M FMR240 FMR244 FMR245 52024953 HF module FMR24x FMR259 26 GHz version uP III 3 Usage for electronics from software version 1 0 Micropilot M FMR250 Usage for electronics from software version 5 0 Micropilot M FMR24x advanced dynamics 35 Terminal module power supp...

Page 98: ...s Hauser 50 Antenna assembly with process connection on request 55 Cladding 65 Sealing kit 535720 9010 consists of 2 x gasket Pg13 5 FA 2 x O ring 17 0x2 0 EPDM 1 x O ring 49 21x3 53 EPDM 2 x O ring 17 12x2 62 FKM 1 x O ring 113 9x3 63 EPDM 1 x O ring 72 0x3 0 EPDM ...

Page 99: ...cropilot M FMR245 F23 housing with combined wiring and electrinics compartment Stainless steel housing on request Note Further spare parts please find on the pages of Micropilot M FMR245 F12 housing 20 Cover 52018670 Cover F23 316L sight glass gasket 52018671 DeCoverckel F23 316L gasket ...

Page 100: ...t occurred specify error code if possible If necessary give the error code 9 8 Disposal In case of disposal please seperate the different components according to their material consistence 9 9 Software history Date Software version Changes to software Documentation 12 2000 01 01 00 Original software Operated via ToF Tool from version 1 5 Commuwin II from version 2 07 3 HART communicator DXR275 fro...

Page 101: ...uble shooting Endress Hauser 101 9 10 Contact addresses of Endress Hauser Contact addresses can be found on our homepage www endress com worldwide If you have any questions please do not hesitate to contact your Endress Hauser representative ...

Page 102: ...alarm Error information can be accessed via the following interfaces Local display Error symbol see Page 36 Plain text display Current output Digital interface Linearization The linearization function of the Micropilot M allows the conversion of the measured value into any unit of length or volume Linearization tables for calculating the volume in cylindrical tanks are pre programmed Other tables ...

Page 103: ...h pressures reduce the propagation velocity of the measuring signals in the gas vapor above the fluid This effect depends on the gas vapor and is particularly large for low temperatures This results in a measuring error that gets bigger as the distance increases between the device zero point flange and product surface The following table illustrates this measured error for a few typical gases vapo...

Page 104: ...contamination leading to an error depends on the medium and the reflectivity mainly determined by the dielectric constant εr If the medium tends to cause contamination and deposits cleaning on a regular basis is recommended Care has to be taken not to damage the antenna in the process of a mechanical or hose down cleaning eventually connection for cleaning liquid The material compatibility has to ...

Page 105: ...easurement and control in the chemical industry Ex approval XA 105F Installation Micropilot M FMR 2xx T12 PTFE antenna non conductive Ex d ia IIC T6 PTB 00 ATEX 2117 X Equipment marking II 1 2 G XA 106F Installation Micropilot M FMR 2xx F12 PTFE antenna non conductive Ex ia IIC T6 PTB 00 ATEX 2117 X Equipment marking II 1 2 G XA 206F Installation Micropilot M FMR 2xx F23 PTFE antenna non conductiv...

Page 106: ...e This supplementary documentation can be found on our product pages on www endress com Supplementary Documentation Technical Information TI345F 00 en Operating Instructions Description of instrument functions BA291F 00 en Safety Manual Functional Safety Manual SD150F 00 en Certificate German WHG ZE244F 00 de ...

Page 107: ...Micropilot M FMR245 with PROFIBUS PA Technical data Endress Hauser 107 ...

Page 108: ...r unit check distance distance ok dist too small manual dist unknown dist too big back to home enter time default 100 s clear last error protocol sw no plot settings envelope curve env curve FAC env curve cust map ramp span min empty calibr empty calibr enter value enter value linearisation range of mapping pres Map dist input of mapping range is displayed format display decimal reset for reset co...

Page 109: ...tance distance ok dist too small manual dist unknown dist too big offset will be added to the measured level ackn alarm overspill protection no yes standard german WHG range of mapping input of mapping range output damping Antenna extens enter value default 5 s length FAR10 for FMR230 only application par detection window Return to Group Selection not modified modified off on reset start mapping o...

Page 110: ...10 Endress Hauser 11 2 Description of functions Note A detailed description of the function groups functions and parameters is given in the documentation BA291F 00 en Description of the instrument functions of the Micropilot M on the enclosed CD ROM ...

Page 111: ...mbiguous signal identification is accomplished by the PulseMaster software based on many years of experience with time of flight technology The mm accuracy of the Micropilot S could be achieved with the patented algorithms of the PhaseMaster software The distance D to the product surface is proportional to the time of flight t of the impulse D c t 2 with c being the speed of light Based on the kno...

Page 112: ...ther manually or semi automatically can be activated locally or remotely This function provides a measurement in engineering units and a linear output signal for spheres horizontal cylindrical tanks and vessels with conical outlet 11 3 2 Equipment architecture Stand alone The Micropilot M with PROFIBUS PA can be used for measurement in a stilling well bypass as well as in free space System integra...

Page 113: ...assists with commissioning securing data signal analysis and documentation of the measuring point Remote operation with a Personal Computer Profiboard resp Proficard and the operating software COMMUWIN II respectively ToF Tool 11 3 3 Patents This product may be protected by at least one of the following patents Further patents are pending US 5 387 918 i EP 0 535 196 US 5 689 265 i EP 0 626 063 US ...

Page 114: ...tallation in bypass 25 installation in stilling well 10 23 installation in tank 10 22 interference echo 91 interference echoes 70 K key assignment 37 L level 59 lock 38 39 M maintenance 80 mapping 70 71 78 maximum measured error 103 Measurement in a plastic tank 16 measuring conditions 18 measuring principle 111 media group 65 media type 76 medium property 63 65 77 mounting 10 N nameplate 6 notes ...

Page 115: ... 115 tank installations 15 tank shape 61 62 technical data 102 ToF Tool 76 108 trouble shooting 84 trouble shooting instructions 84 turn housing 10 27 U unlock parameter 38 39 V vessel silo 65 77 VU 331 61 73 W warning 41 weather protection cover 81 wiring 28 ...

Page 116: ...Micropilot M FMR245 with PROFIBUS PA Index 116 Endress Hauser ...

Page 117: ...____________________________________________ ______________________________________________________________________________________________________________ We hereby certify that this declaration is filled out truthfully and completely to the best of our knowledge We further certify that the returned parts have been carefully cleaned To the best of our knowledge they are free of any residues in da...

Page 118: ...www endress com worldwide BA252F 00 en 05 08 71073076 CCS FM SGML 6 0 ProMoDo 71073076 ...

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