Endress+Hauser Liquiline System CA80CR Operating Instructions Manual Download Page 23

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Liquiline System CA80CR

Installation

Hauser

5.1.5

Base mounting

a0023032

Fig. 17: Securing the base

1. Have two people lift the analyzer and place it on the base. Use the recessed grips.
2. Screw the base to the analyzer using the 6 screws provided.

Screw the base to the ground, see the "Mechanical connection" section.

Summary of Contents for Liquiline System CA80CR

Page 1: ...Products Solutions Services BA01575C 07 EN 01 15 71305453 Valid as of Softwareversion 01 05 04 Operating Instructions Liquiline System CA80CR Diphenylcarbazide method ...

Page 2: ......

Page 3: ...3 6 8 Hardware settings 45 6 9 Guaranteeing the degree of protection 47 6 10 Post connection check 47 7 System integration 48 7 1 Web server 48 7 2 Service interface 49 7 3 Fieldbuses 50 8 Operation options 52 8 1 Overview 52 8 2 Access to the operating menu via the local display 53 8 3 Access to the operating menu via the Web browser 54 8 4 Configuration options 55 9 Commissioning 58 9 1 Function...

Page 4: ... manager 155 12 8 Decommissioning 157 13 Repair 158 13 1 Spare parts 158 13 2 Return 161 13 3 Disposal 162 14 Accessories 163 14 1 Sample preparation 163 14 2 Consumables for CA80CR 163 14 3 Maintenance kit CAV800 164 14 4 Upgrade kits CAZ800 164 14 5 Measuring cable 165 14 6 Sensors 165 14 7 Additional functionality 170 14 8 Software 171 14 9 Other accessories 172 15 Technical data 173 15 1 Input...

Page 5: ...situation will result in death or serious injury WARNING Cause consequences Consequences if safety mes sage is not heeded Corrective action This symbol alerts you to a dangerous situation Failure to avoid this dangerous situation can result in death or serious injury CAUTION Cause consequences Consequences if safety mes sage is not heeded Corrective action This symbol alerts you to a dangerous sit...

Page 6: ...Document information Liquiline System CA80CR 6 Endress Hauser 1 3 Symbols on the device Reference to device documentation Caution Hazardous voltage Warning Crush hazard ...

Page 7: ...roduct pages on the internet Brief Operating Instructions for Liquiline System CA80CR KA01223C Operating Instructions for Memosens BA01245C Software description for Memosens inputs Calibration of Memosens sensors Sensor specific diagnostics and troubleshooting Guidelines for communication via fieldbus and web server Modbus SD01189C Web server SD01190C EtherNet IP SD01293C ...

Page 8: ...is designed for use in the following applications Optimizing cleaning performance in industrial wastewater treatment plants Monitoring of drinking water Monitoring of membrane filtration systems Monitoring of limit values for the discharge of industrial wastewater Any other use than the one described here compromises the safety of persons and the entire measuring system and is not permitted The ma...

Page 9: ...ct yourself CAUTION Risk of injury due to door stop Always open the door fully to ensure that the door stop engages 2 5 Product safety 2 5 1 State of the art The product is designed to meet state of the art safety requirements has been tested and left the factory in a condition in which it is safe to operate Relevant regulations and European standards have been observed Equipment connected to the ...

Page 10: ...e measuring system consists of Liquiline System CA80CR analyzer in the configuration ordered Reagents cleaner and standard solutions to be ordered separately a0022320 Fig 1 Example of Liquiline System CA80 1 2 3 4 5 6 Collecting vessel optional Window Air vent for cooling Bottle tray for reagents and standard Photometer Controller ...

Page 11: ...dispenser 4 Particle free sample a0023120 Fig 3 Measuring system with Liquiline System CAT810 a0023080 Fig 4 Measuring system with Liquiline System CAT810 and cleaning valve 1 Overflow 1 Overflow 2 Liquiline System CA80 2 Liquiline System CA80 3 Collecting vessel overflow 3 Collecting vessel overflow 4 Sample 4 Sample 5 Pressurized sample 5 Cleaning valve 6 Filter unit 6 Pressurized sample 3 4 ...

Page 12: ...suring system with Liquiline System CAT820 a0021105 Fig 6 Measuring system with Liquiline System CAT860 1 2 3 4 5 6 7 Pump Liquiline System CA80 Collecting vessel Collecting vessel overflow Sample Filter ceramic Medium 1 2 3 4 5 6 7 8 9 Pump Valve Liquiline System CA80 Sample Valve Compressed air Cleaning solution Filter ceramic Medium ...

Page 13: ... the analyzer interface module if no other modules are present Each electronics module has one or more inputs and outputs or relays Here they are all collectively known as ports Ports are consecutively numbered per electronics module and are recognized automatically by the software A0028191 EN Fig 7 Slot and port assignment of hardware and on screen display E 85 85 86 86 41 43 42 87 88 97 98 31 31...

Page 14: ...ssigned to analyzer measuring channel 1 CH1 1 1 pH glass shown on the display for sensors means Channel 1 CH1 is slot 1 basic module port 1 input 1 and a pH glass sensor is connected to the port 3 3 2 Terminal diagram The unique terminal name for sensors is derived from the following Slot No Port No Terminal Example NO contact of a relay Device with 4 inputs for digital sensors 4 current outputs a...

Page 15: ...e damaged products until the matter has been settled 3 Check that the delivery is complete and nothing is missing Compare the scope of delivery against the delivery papers and your order 4 Pack the product in such a way as to protect it reliably against impact and moisture for storage and transportation The original packaging offers the best protection Keep to the approved ambient conditions see T...

Page 16: ...nge Environment Activation codes Safety notices and warnings Compare the data on the nameplate with your order 4 2 2 Identifying the product The order code and serial number of your device can be found in the following locations On the nameplate In the delivery papers To establish your device version enter the order code from the nameplate in the search field at the following address www endress c...

Page 17: ...ed for the installation Lift the device by the recessed grips In the case of the version with the analyzer stand make sure that the housing is fixed to the floor Check that the analyzer is fully hooked into the wall holder unit at the top and bottom and secure the analyzer to the upper wall holder unit using the securing screw 5 1 Installation conditions 5 1 1 Dimensions A0028160 Fig 9 Liquiline S...

Page 18: ...Installation Liquiline System CA80CR 18 Endress Hauser A0028159 Fig 10 Liquiline System CA80 open version dimensions in mm inch 417 16 42 793 31 22 530 20 87 ...

Page 19: ...Liquiline System CA80CR Installation Endress Hauser 19 A0028161 Fig 11 Liquiline System CA80 with base dimensions in mm inch 930 36 61 654 25 74 1723 67 83 ...

Page 20: ...er unit Mounting materials for securing the device to the wall screws wall plugs are not included in the delivery and must be provided by the client a0021955 Fig 12 Holder unit dimensions Engineering unit mm in a0021967 Fig 13 Securing the holder unit on the housing ...

Page 21: ...ystem CA80CR Installation Endress Hauser 21 5 1 3 Spacing required for mounting a0021961 Fig 14 Minimum spacing required for mounting Engineering unit mm in a0021997 Fig 15 Maximum opening angle 330 12 99 100 3 94 ...

Page 22: ...2 Endress Hauser 5 1 4 Hooking the analyzer into the wall holder unit a0021982 Fig 16 Hooking into the wall holder unit 1 Hook the analyzer into the wall holder unit 2 Secure the two top parts of the wall holder unit with the screw supplied ...

Page 23: ...5 Base mounting a0023032 Fig 17 Securing the base 1 Have two people lift the analyzer and place it on the base Use the recessed grips 2 Screw the base to the analyzer using the 6 screws provided Screw the base to the ground see the Mechanical connection section ...

Page 24: ...iquiline System CA80CR 24 Endress Hauser Foundation plan for version with base a0021043 Fig 18 Foundation plan A Fasteners 4 x M10 Dimensions of Liquiline System CA80 624 24 57 417 16 42 530 20 87 297 11 70 A A A A A ...

Page 25: ...e sure that analyzers supplied in an open state i e analyzers without a door are installed only in enclosed areas or in an enclosure or similar 5 1 7 Mechanical connection Connecting the liquid bearing suction lines First connect the liquid bearing suction lines and visually inspect the hoses before establishing the connection to the power supply The reagents used can be detrimental to health Pay ...

Page 26: ...0CR 26 Endress Hauser Hose connection diagram A0028070 Fig 19 Single channel device S1 Standard 1 P Sample RB Reagent RB SC Collecting vessel RK Reagent RK D Drain W1 Drain 2 3 4 7 Syringe Cu Cell M Photometer measuring cell C Cleaner ...

Page 27: ...re secure and leak tight Make sure that the hoses of the sample preparation system can only be removed from the hose glands by force Visually inspect all the hose connections to ensure everything is correct A0028070 Fig 20 Two channel device S1 Standard 1 P Sample RB Reagent RB SC Collecting vessel RK Reagent RK D Drain W1 Drain 2 3 4 7 Syringe Cu Cell M Photometer measuring cell C Cleaner ...

Page 28: ...al personnel must have read and understood the instructions in this manual and must adhere to them Prior to starting any wiring work ensure that no voltage is applied to any of the cables Before establishing the electrical connection check whether the pre installed power cable meets the local national electrical safety specifications 6 1 Connection conditions 6 1 1 Remote operation via Modbus RS48...

Page 29: ... This does not affect the M32 hose glands The specifications for protective grounding must be observed during installation 6 2 1 Routing the cables Remove the bottle tray by lifting up the recessed grip slightly and then pulling it towards the front Remove the cover that is hooked into place Using an Allen key release the six screws on the carrier board and fold it out towards the front For conven...

Page 30: ...er supply For this reason pay attention to the voltage drop on the supply line The voltage at the device terminals must be within the specified range see Supply voltage section 6 2 3 Connecting 24V devices To access the electronics compartment proceed as described in the Routing the cables section Guide the 24V connecting cable from below through the cable gland on the inner rear panel of the devi...

Page 31: ...uiline System CA80CR Electrical connection Endress Hauser 31 a0023128 Fig 23 Terminal assignment 1 Assignment 100 to 120 V 200 to 240 V AC 10 2 Assignment 24 V DC 15 9 3 Internal 24 V voltage L N N L 1 2 3 ...

Page 32: ...6 3 1 Connecting the optional valve of Liquiline System CAT810 1 Disconnect the mains plug 2 Remove the bottle tray by lifting up the recessed grip slightly and then pulling it towards the front 3 Guide the cable through the cable gland a0012691 Fig 24 Press the screwdriver against the clip opens the terminal a0012692 Fig 25 Insert the cable until the limit stop a0012693 Fig 26 Remove the screwdri...

Page 33: ...ctive cover in the upper right hand corner 5 Connect the valve to the following plug in terminals Secure the protective cover after connecting Make sure that no cables or hoses are jammed a0023101 Fig 30 Connection 1 Liquiline System CAT810 100 to 120 V 200 to 240 V AC 2 Are not used ...

Page 34: ...the spiral hose through the hose gland 5 Remove the protective cover in the upper right hand corner Cable example does not necessarily correspond to the original cable a0013210 Fig 31 Terminated cable 1 Outer shield exposed 2 Cable cores with ferrules 3 Cable sheath insulation a0023132 Fig 32 Inserting the cable 4 Grounding clamp for Memosens supply and power supply 5 Cable clamp for hose heating ...

Page 35: ...mp and clamp the cable in place Then tighten the screw of the cable clamp 8 Connect the cable or cables depending on the version to the following plug in terminals Secure the protective cover after connecting Make sure that no cables or hoses are jammed a0023131 Fig 34 Liquiline System CAT820 860 connection 1 Hose heating 100 to 120 V 200 to 240 V AC optional 2 Memosens supply and power supply SP2...

Page 36: ... compartment in the controller housing The controller housing has a separate connection compartment Release the 6 housing screws to open the connection compartment a0023129 Fig 35 Basic module E 1 Base E 2 Analyzer interface 3 Dummy cover 4 Module cover 1 2 BASE E 1 2 1 2 1 2 3 4 ...

Page 37: ...n Do not disconnect the connector 5 6 7 8 9 SD card slot Slot for the display cable 1 Service interface 1 Connections for 2 Memosens sensors optional Current outputs a0016537 Fig 37 E basic module wiring diagram 1 2 3 4 5 6 7 8 9 24 VDC 3 3V 12 5V 24V Power BAS E E 85 85 86 86 41 43 42 87 88 97 98 31 31 32 32 SD Display 1 2 Sensor 0 4 20 mA Sensor supply 1 2 Service PK GY PK GY GY 1 2 BN WH GN YE ...

Page 38: ...sic module 6 6 Optional sensor inputs current outputs and relays WARNING Module not covered No shock protection Danger of electric shock If you are modifying or extending your hardware always fill the slots from left to right Do not leave any gaps If not all the slots are occupied always insert a dummy or end cover into the slot to the right of the last module This ensures the unit is shock protec...

Page 39: ... connection Endress Hauser 39 6 6 1 Optional modules Digital inputs and outputs Current inputs DIO module a0019917 Fig 40 Module front a0019836 Fig 41 Wiring diagram Module 2AI a0016184 Fig 42 Module front a0015761 Fig 43 Wiring diagram ...

Page 40: ... Module front a0015759 Fig 45 Wiring diagram a0016178 Fig 46 Module front a0015760 Fig 47 Wiring diagram Module 2R Module 4R a0016181 Fig 48 Module front a0015758 Fig 49 Wiring diagram a0016182 Fig 50 Module front a0015757 Fig 51 Wiring diagram 32 31 32 31 2AO 1 2 32 31 32 31 32 31 32 31 4AO 1 2 3 4 43 42 43 42 41 41 2R 1 2 ...

Page 41: ...A80CR Electrical connection Endress Hauser 41 Example Connecting the compressed air cleaning unit 71072583 for CAS40D a0021353 Fig 52 Connecting the cleaning unit for CAS40D PE L1 N PE T2 0A 230V AC 50Hz 1 41 43 42 CA80 ...

Page 42: ...t Chemoclean CYR10 a0021354 Fig 53 Connecting the injector cleaning unit CYR10 1 External power supply 2 Cleaner to spray head 3 Container with cleaner 4 Motive water 2 to 12 bar 30 to 180 psi 5 Backflow valve to be provided by the customer 41 43 42 Relay 1 41 43 42 Relay 2 1 2 1 2 N L PE CA80 CYR10 1 2 3 4 5 ...

Page 43: ...485 LEDs on front of module LED Name Color Description RJ45 LNK ACT GN Off Connection is not active On Connection is active Flashing Data transmission RJ45 10 100 YE Off Transmission rate 10 MBit s On Transmission rate 100 MBit s PWR Power GN Supply voltage is applied and module is initialized BF Bus failure RD Bus failure SF System failure RD System failure COM Communication YE Sending or receivi...

Page 44: ...t addressing are saved and connec tion settings programmed into the device at the factory are activated IP address 192 168 1 212 subnet mask 255 255 255 0 gateway 0 0 0 0 DHCP Off If the switch is set to OFF the saved user settings are activated again a0025316 Fig 56 Module ETH a0025317 Fig 57 Wiring diagram for module ETH LEDs on front of module LED Name Color Description RJ45 LNK ACT GN Off Conn...

Page 45: ...s message DIP switches on front of module DIP Factory setting Assignment 1 128 ON not used OFF Write protection ON configuration not possible via Ethernet only via local operation Service OFF If the switch is set to ON the user settings for Ethernet addressing are saved and connec tion settings programmed into the device at the factory are activated IP address 192 168 1 212 subnet mask 255 255 255...

Page 46: ... resistor to terminals 81 and 82 on the front of module 485 for 5 V power supply The external terminating resistor is used 6 8 2 Bus address Setting the bus address Set the desired bus address via the DIP switches of module 485 anything between 1 and 247 for Modbus If you configure an invalid address software addressing is automatically enabled via the local configuration or via the fieldbus a0016...

Page 47: ...ctrical safety EMC interference immunity can no longer be guaranteed here 6 10 Post connection check WARNING Wiring errors Incorrect wiring puts the safety of people and the measuring point at risk The manufacturer does not accept any responsibility for errors that result from failure to comply with the instructions in this manual Put the analyzer into operation only if you can answer yes to all o...

Page 48: ...gs of the operating system This address must be in the same subnetwork as the IP address of the device Example IP address for Liquiline System 192 168 1 212 Diagnostics System information Ethernet IP Address IP address for the PC 192 168 1 213 3 Start the Internet browser If you use a proxy server to connect to the Internet 4 Disable the proxy browser settings under Connections LAN settings 5 Ente...

Page 49: ...ead of using an Internet browser you can also use FieldCare for configuration via ethernet The ethernet DTM required for this purpose can be downloaded from the product page 7 2 Service interface You can connect the device to a computer via the service interface and configure it using Fieldcare Furthermore configurations can also be saved transferred and documented 7 2 1 Connection Connect the ser...

Page 50: ...er side 7 2 3 Operation In the DTM the menu structure corresponds to the onsite operation The functions of the Liquiline System soft keys are found in the main window on the left This is where you also navigate through the software Clicking a menu name or a function corresponds to pressing the navigator You can make your settings conveniently via the computer keyboard Via Fieldcare you can save lo...

Page 51: ...s on the internet SD01189C 7 3 2 EtherNet IP With the fieldbus module 485 or module ETH and the appropriate device version you can communicate via EtherNet IP Connect the EtherNet IP data cable to the RJ45 jack on module 485 or ETH Further information on EtherNet IP communication can be found on the product pages on the internet SD01293C ...

Page 52: ... Display red background in the event of an error a0021355 de Fig 65 Display example 1 2 3 Menu path and or device designation Status display Assignment of the soft keys e g ESC escape or abortion of a sampling process MODE quick access to frequently required functions DIAG link to Diagnostics menu Help if available 09 11 05 04 05 2015 Analyzer_CA80 Sp Chromate Cr VI 2 81 mg l MODE DIAG HOLD MENU 0...

Page 53: ...ting the menu directly a0023169 de Fig 67 Turning the navigator moving the cursor in the menu a0021464 de Fig 68 Pressing the navigator launching a function a0013356 de Fig 69 Turning the navigator selecting a value e g from a list a0013357 de Fig 70 Pressing the navigator accepting the new value a0021465 de Fig 71 Result new setting is accepted MODE DIAG HOLD HOLD 2 81 mg l 2 81 mg l ...

Page 54: ... to note down any new password as otherwise you will not be able to unlock the keypad yourself Unlocking operating keys 1 Press the navigator for longer than 2 s A context menu for unlocking the operating keys is displayed 2 Select Key unlock The keys are unlocked immediately if you did not choose to lock with a password Otherwise you are asked to enter your password 3 Only if keypad is password p...

Page 55: ...books_fdm fhtml for logbooks in FDM format Downloads in FDM format can be securely transmitted saved and visualized with Endress Hauser s Field Data Manager Software www endress com ms20 8 4 Configuration options 8 4 1 Display only You can only read the values but cannot change them Typical read only values are analyzer data sensor data and system information Example Menu Setup Analyzer Measuring ...

Page 56: ...g log entries Saving or loading configurations Triggering cleaning programs Example Menu Setup Analyzer Manual operation 8 4 5 Customized text You are assigning an individual designation Enter a text You can use the characters in the editor for this purpose upper case and lower case letters numbers and special characters Using the soft keys you can Cancel your entries without saving the data Delet...

Page 57: ...rough rows and columns with the navigator and changing the values of the cells You only edit the numerical values The controller automatically takes care of the engineering units You can add rows to the table softkey INSERT or delete them softkey DEL Afterwards you save the table soft key SAVE You can also cancel your entries any time via the soft key Example Menu Setup Inputs CH1 1 1 pH ORP Mediu...

Page 58: ...ent connect the communication cable and hose heater of the sample preparation system to the analyzer Save configuration settings as a screenshot Screenshots can be taken at any time using the local display and are stored on an SD card 1 Insert an SD card into the SD card slot on the base module 2 Press the navigator button for at least 3 seconds 3 In the context menu select the Screenshot option T...

Page 59: ...splay is switched off Press the Navigator button to reactivate the display Screen rotation Options Manual Automatic Factory setting Manual If Automatic is selected the single channel measured value display switches from one channel to the next every second User definable screens Meas screen 1 Meas screen 6 You can create 6 measuring screens of your own and give them a name As the functions are the...

Page 60: ...display different measured values depending on the source of data or output Actuator type A controller is the data source Options None Bipolar Unipolar Unipolar Factory setting None Label Customized text 20 characters User defined name for the parameter to be displayed Set label to 0V 1 Action If you perform this action you accept the parameter name that is automatically suggested Your own paramet...

Page 61: ...standard solution The values of the calibration can be accepted for an adjustment Stop calibration Stops the calibration currently underway any sample or reaction solution is discarded and the system is rinsed with the standard solution The analyzer is set to a defined state Sample preparation 1 CAT820 CAT860 In the case of two channel devices Sample preparation 2 is also displayed Start rinse rea...

Page 62: ...g time filter mats Filter mats Read only Displays the period of usage in days Reset Reset Reset Decommissioning Preparation for taking the unit out of service Rinse analyzer 1 0V here stands for text that depends on the context This text is generated automatically by the software and inserted in place of 0V In the simplest situations the generated text could be the name of the measuring chan nel f...

Page 63: ...Factory setting Analyzer_serial number Select any name for your analyzer Use the TAG name for example Set date Depends on the format Editing mode DD day 01 to 31 MM month 01 to 12 YYYY year 1970 to 2106 Set time Depends on the format Editing mode hh hour 00 to 23 0 am to 12 pm mm minutes 00 to 59 ss seconds 00 to 59 Extended setup See the Extended setup section Bottle insertion Procedure for inser...

Page 64: ...value are displayed 2 Main value of the selected channel The name of the channel the parameters and the current main value are shown on the display 3 Main value and time of next measured value The name of the channel the parameters and the current main value are shown on the display 4 Main value and status of the analyzer The name of the channel the parameters and the main value are shown on the d...

Page 65: ...for the order of priority according to NAMUR see the Changing diagnostic information section Icon Location Description Title bar Diagnostics message Failure Title bar Diagnostics message Maintenance request Title bar Diagnostics message Check Title bar Diagnostics message Out of specification Title bar Fieldbus or TCP IP communication active Title bar Hold active for sensors At measured value Hold...

Page 66: ...he device from the outside e g via a fieldbus This can be relevant for safety during maintenance tasks such as changing the bottles or syringes If accessing via the web server it is possible to access the analyzer in the manual mode Some operations such as maintenance activities are possible only in manual mode 9 6 2 Automatic The individual actions sampling measuring cleaning calibration and main...

Page 67: ...ould be outside the measuring range If you decided that your Current output range 0 to 20 mA you should set an error current between 20 1 and 23 mA If the Current output range 4 to 20 mA you could also define a value 4 mA as the error current The device allows an error current within the measuring range In such instances pay attention to possible affects this may have on your process Alarm delay 0...

Page 68: ...ime is used London DST Options Off Europe USA Manual Factory setting Off The controller adapts the summertime normal time changeover automatically if you choose European or American daylight saving time Manual means that you can specify the start and end of daylight saving time yourself Here two additional sub menus are displayed in which you specify the changeo ver date and time Path Menu Setup G...

Page 69: ...analyzer These logbooks are automatically enabled and assigned to the measuring channel SP1 Measuring channel 1 of the analyzer is assigned to data logbook SP1 Diagnostics menu Options Disabled Enabled Factory setting Disabled Determine if when the menu is called up a hold status should be issued at the current output Calibration active Options Disabled Enabled Factory setting Enabled Determine if...

Page 70: ...n ding diagnostic message The memory then has to be cleared manually Overflow warnings Event logbook Fill up buffer Calibration logbook Options Off On Factory setting Off Decide whether you want to receive a diagnostic mes sage from the controller in the event of memory overrun of the logbook in question Diagnostic logbook Configuration logbook Overflow warnings Analyzer event logbook Fill up buff...

Page 71: ...ons Off On Factory setting On Decide whether a description should be displayed for the axes and whether grids should be shown In addition you can also decide whether a pitch should be displayed Y Description Grids Pitches X Pitch Grid distance 10 to 50 Factory setting 10 Specify the pitch Y Pitch Grid distance Data logbooks For connected Memosens sensors optional New You can create a maximum of 8 ...

Page 72: ...n This allows you to exit the menu New Start stop simulta neously Action Appears if you have created more than one data log book With one click you can start or stop recording for all the data logbooks Logbook name The name of this submenu is based on the name of the logbook and only appears once you have created a log book This menu appears several times if you have several data logbooks Source o...

Page 73: ...re is an overflow i e no new values can be saved The controller displays a correspon ding diagnostic message The memory then has to be cleared manually Line plotter Menu to define the graphic display Axes Options Off On Factory setting On Should the axes x y be displayed On or not Off Orientation Options Horizontal Vertical Factory setting Horizontal You can choose whether the value curves should ...

Page 74: ... Diag code Read only Diagnostic message Options On Off Factory setting Depends on the message You can deactivate or reactivate a diagnostic message here Deactivating means No error message in the measuring mode No error current at the current output Error current Options On Off Factory setting Depends on the message Decide whether an error current should be output at the current output if the diag...

Page 75: ...P is an agree ment protocol which defines how data should be exch anged between computers A port is a part of an address which assigns data seg ments to a network protocol Webserver login Options Off On Factory setting On You can switch user administration on and off at this point This makes it possible to create several users with password access User administration List of users already crea ted...

Page 76: ...ransmission you can choose between RTU and ASCII Watchdog 0 to 999 s Factory setting 5 s If no data transmission takes place for longer than the time set this is an indicator that communication has been interrupted After this time input values received via the Modbus are considered to be invalid Path Menu Setup General settings Extended setup Ethernet Function Options Info Enable Options Off On Fa...

Page 77: ...he IP addresses During startup the IP address the netmask and the gateway are retrieved from a DHCP server IP Address xxx xxx xxx xxx An IP address is an address in computer networks which are based on the Internet protocol IP Netmask xxx xxx xxx xxx On the basis of the IP address of a device the netmask specifies which IP addresses this device searches for in its own network and which addresses i...

Page 78: ...er card reader 2 Go to Menu Setup General settings Extended setup Data management Meas param list update The update files on the SD card are displayed 3 Select the desired update and select yes when the following question is displayed The current parameter configuration will be overwritten After this the device will reboot Do you want to proceed The measurement parameter list is loaded and the dev...

Page 79: ...ve Do you want to proceed 4 Select OK to confirm or cancel the action The desired setup is restored after restarting the device Exporting the setup Exporting the setup gives you the following advantages Export in XML format with a stylesheet for formatted display in an XML compatible application such as Microsoft Internet Explorer Importing the data drag and drop the XML file into a browser window...

Page 80: ...up Data management Activation code 2 Confirm your entry Your new hardware or software function is activated and can be configured The table below tells you what functions an activation code enables 10 2 Analyzer Function Activation code beginning with Two current outputs BASE E module only 081 Modbus TCP 0B4 Modbus RS485 0B5 EtherNet IP 0B6 Path Menu Setup Analyzer Function Options Info Mode Read ...

Page 81: ... other display screens Howe ver it is only a factor Unit Options mg l μg l ppm ppb Factory setting mg l Main value format Options Auto Factory setting Diagnostics settings Limits dispensers Control Options Off On Factory setting On Warning limit Remaining operating hours Read only Dispenser 2 3 4 7 1 to 90 d Factory setting 28 d Diag code733 Read only Alarm limit Remaining operating hours Read onl...

Page 82: ...00 ml Reagent 1 100 to 1000 ml Factory setting 1000 ml Reagent 2 100 to 1000 ml Factory setting 1000 ml Warning limits Cleaner 1 to 20 Factory setting 5 Standard 1 1 to 20 Factory setting 5 Reagent 1 1 40 Factory setting 10 RB R1 reagent 1 Reagent 2 1 40 Factory setting 10 RK R2 reagent 2 Diag code726 Read only Alarm limits Cleaner 1 to 20 Factory setting 2 Path Menu Setup Analyzer Extended setup ...

Page 83: ... be recorded Only one curve can be selected at any one time The data are saved in a logbook After power failure Options Last mode Manual mode Factory setting Last mode Setting specifying how the analyzer should behave after a power failure and when the power is back on Last mode The analyzer remains in the mode that was last set Example The automatic mode was set The analyzer returns to operation ...

Page 84: ...asurement If Start condition Date time is selected Date 01 01 1970 07 02 2106 Factory setting DD MM YYYY Time 00 00 00 23 59 59 Factory setting HH MM SS 24 h Measuring interval Factory setting 00 10 For configuring the time interval of the measurement Next measurem 0V1 Mode Automatic 1 0V here stands for text that depends on the context This text is generated automatically by the software and inse...

Page 85: ...gs Nominal concentration 0 5 to 4 5 mg l Factory setting 2 0 based on Cr VI For configuring the concentration of the calibration standard solution Depends on the settings under Menu Setup Analy zer Extended setup Measuring value Main value Path Menu Setup Analyzer Cleaning Function Options Info Start condition Options Immediate Date time Disabled Factory setting Disabled Immediate Cleaning of star...

Page 86: ...ation see the Measurement section Installation type Options Others Pressurized pipe sampling Factory setting Others Others e g Liquiline System CAT820 CAT860 Pressurized pipe sampling Sample preparation that is installed in a pressure pipe e g Liquiline System CAT810 If Installation type Others is selected Sample preparation 1 In the case of a two channel device Sample preparation 2 is also displa...

Page 87: ...ng 00 00 00 Residence time CAT860 00 30 to 20 00 MM SS Factory setting 01 00 Reaction time of cleaner during the cleaning Sampling pump interval CAT820 CAT860 Pump time Factory setting 10 s Ratio between the pumping duration and the pumping interval of the peristaltic pump This affects the volume of the pumped sample Pump pause Factory setting 30 s Pressurized air cleaning CAT820 CAT860 Compressed...

Page 88: ...ing can be activated here Hose filter Options Available Not available Factory setting Depends on the device ver sion In the event of retrofitting the heating can be activated here Hose analyzer Options Available Not available Factory setting Depends on the device ver sion In the event of retrofitting the heating can be activated here Diagnostics settings Limit change filter CAT820 CAT860 Function ...

Page 89: ...le Available Factory setting Not available In the event of retrofitting the valve can be activated here If Cleaning valve Available is selected Filter backflush Options On Off Factory setting On If Filter backflush On is selected Cleaning interval 00 10 to 02 00 HH MM Factory setting 00 30 Compressed air or water cleaning optional for longer filter maintenance intervals Cleaning duration 10 to 30 ...

Page 90: ...er of decimal places Parameter name Input mode Parameter Customized text 16 characters Assign a useful name such as the parameter name which the data source uses Unit of measure Input mode Parameter Customized text 16 characters You cannot choose the unit from a list If you want to use a unit you must enter it manually here Lower range value Input mode Parameter 20 0 to Upper range value engineeri...

Page 91: ...iggered for sensors a PID controller to be switched on and off e g via proximity switch the use of the input as an analog input for pulse frequency modulation PFM via a digital output signal the static transmission similar to a relay of diagnostic states point level switch states etc the dynamic transmission comparable to a non wearing analog output of PFM signals e g to control dosing pumps ...

Page 92: ...1466 Fig 72 Example of chlorine control with feedforward control 1 Connection of the inductive proximity switch of the CCA250 assembly to the digital input of the DIO module for enabling the controller 2 Connection of the signal from a flowmeter to the digital input of the DIO module using the pulse frequency modulation PFM setting in the Liquiline firmware for feedforward control 3 Activation of ...

Page 93: ...tal output of the DIO module In the outputs menu set the Signal type of the corresponding binary output to PFM and use the previously configured controller as the Source of data Observe the direction of action of your dosing by setting the Actuator type correctly You must make additional settings in the controller menu in order to fully adapt the controller to your process conditions CA80 as clean...

Page 94: ...r example an on off switch an inductive proximity switch or a PLC binary output Signal application for measuring range switching acceptance of an external hold as a cleaning trigger or for controller activation PFM The PFM setting produces a pulse frequency modulated signal that is subsequently available on the device as a quasi continuous process value Example Measuring signal of a flowmeter Sign...

Page 95: ... your parameter should be displayed e g l min Lower range value Input mode Parameter 2000 00 0 00 Factory setting 0 00 Your previously defined unit is additionally displayed The start of measuring range corresponds to a frequency of 0 Hz Upper range value Input mode Parameter 0 00 10000 00 Factory setting 0 00 The end of measuring range corresponds to the maxi mum frequency defined above The displ...

Page 96: ...rmat Options Factory setting Specify the number of decimal places Source of data Options None Sensor inputs Binary inputs Controller Fieldbus signals Mathematical functions Factory setting None Source whose value should be read out as a frequency over the binary output Measuring value Source of data an input Selection dependent on Source of data Inputs everything except controllers Actuator type S...

Page 97: ...eaning Factory setting None Source for the outputted switching state The following functions depend on the option selected Function None switches the function off without requiring any further settings Assignments Function Cleaning Multiple selection Cleaning 1 Water Cleaning 4 Cleaner Here you can decide which binary outputs should be used for activating the valves and pumps Here you con cretely ...

Page 98: ...Operating mode Function Diagnostics mes sage Options as assigned Namur M Namur S Namur C Namur F Factory setting as assigned as assigned With this selection the diagnosis messages are trans mitted over the binary output that you individually allocated to it Namur M F When you choose one of the Namur classes all messa ges allocated to that respective class are output You can also change the Namur c...

Page 99: ...so select a controller as the data source The best way to do so is by using the Additional functions menu Here you can also select and configure the current out put for outputting the controlled variable Range lower value Selection range and factory settings depend on Measured value You can output the entire measuring range of the Mea sured value or just some of it at the current output For this p...

Page 100: ...e Cond i Options Temperature Conductivity Resistance only Cond c Concentration onlyCond i and CLS82D Cond c Chlorine Options Temperature Current Concentration ISE Options Temperature pH Ammonium Nitrate Potassium Chloride TU TS Options Temperature Turbidity g l Turbidity FNU Nitrate Options Temperature NO3 NO3 N Ultrasonic interface interface mea surement Options Interface Turbidity SAC Options Te...

Page 101: ... are available for selection for outputting to modulated relays If outputting the values via a current output you also have the possibility of outputting the bipolar manipulated variable y to one current output only split range 10 6 2 Alarm relay and optional relays The basic version of the device always has one alarm relay The following functions can be output via a relay Limit switch status Cont...

Page 102: ...cted These versions are illustrated individually in the follo wing section to provide a clearer understanding of the options Function Off switches off the relay function and means no further settings are required Function LimitSwitch Function Options Info Source of data Options None Limit switch 1 Limit switch 2 Limit switch 3 Limit switch 4 Limit switch 5 Limit switch 6 Limit switch 7 Limit switc...

Page 103: ...onstant Typical application solenoid valve 2 PFM pulse frequency modulation Here pulses of a constant length t1 are output and the interval between the pulses varies t0 At a maximum frequency t1 t0 Typical application dosing pump Operating mode Options PWM PFM Factory setting PWM PWM pulse width modulation PFM pulse frequency modulation Function Controller Function Options Info ...

Page 104: ...pe Options None Unipolar Unipolar Factory setting None Here you specify what part of the controller should power the relay Unipolar is the part of the manipula ted variable which the controller uses to increase the process value e g for heating purposes However select Unipolar if you wish to connect an actuator to the relay that causes the controlled variable to drop e g for cooling purposes Cycle...

Page 105: ...ery diagnostics message Menu Setup General settings Diagnostics Device behavior or Menu Setup Inputs Diagnostics set tings Diag behavior Attributed diagnostic messa ges Operating mode as assigned Read only List of diagnostic messages All the messages assigned to the relay output appear on the display You do not have the option of editing the information here Function Cleaning for sensors Function ...

Page 106: ...e CD 10 6 4 EtherNet IP Determine which process values should be output via EtherNet IP communication You can define a maximum of 16 analog device variables AI Define the data source You can choose from the analyzer as well as sensor inputs binary inputs and controllers From the source select the measured value that should be output Define how the device should behave in the event of a Hold for se...

Page 107: ...g None The measured value you can select depends on the option selected under Source of data Measured valuedepending on theSource of data Source of data Measured value Options Main value pH Glass Options Raw value mV pH Temperature pH ISFET ORP Options Temperature ORP mV ORP Oxygen amp Options Temperature Partial pressure Concentration liquid Saturation Raw value nA only Oxygen amp Raw value s onl...

Page 108: ...perature SAC Transm Absorption COD BOD Controller 1 Options Bipolar only current outputs Unipolar Unipolar Controller 2 Mathematical functions All the mathematical functions can also be used as a data source and the calcula ted value can be used as the measured value Path Menu Setup Additional functions Limit switches Limit switches 1 to 8 Function Options Info Cleaning program Options None Cleani...

Page 109: ...rating mode Above limit check or Below limit check a0018080 Fig 74 Exceeding A and falling short of B a limit value without hysteresis and switch on delay 1 Limit value 2 Alarm range t1 t3 t5 No action t2 t4 An event is generated If the measured values MV are increasing the relay contact is closed when the on value Limit value Hysteresis has been exceeded and the start delay has elapsed Start dela...

Page 110: ...r value Hysteresis and following the release delay Switch off delay Hysteresis Settings Depends on the measured value Operating mode In range check Out of range check Above limit check or Below limit check a0018140 Fig 76 Hysteresis taking the example of limit value overshoot 1 Limit value 2 Alarm range 3 Hysteresis range t1 t2 An event is generated The hysteresis is needed to ensure a stable swit...

Page 111: ...ases or decreases by more than the specified value Delta value No further event is generated if the value continues to experience such a steep increase or decrease If the slope is back below the limit value the alarm sta tus is reset after a preset time Auto Confirm Events are triggered by the following conditions in the example given t2 t1 Delta time and MV1 Delta value t4 t3 Auto Confirm and MV2...

Page 112: ...D terms in the manipulated variable The sum of the 3 sections produces the internal controller manipulated variable which is limited according to the settings for PID 2s it is limited to 100 to 100 The graphic does not illustrate a downstream filter for limiting the rate of change of the manipulated variable can be configured in the menu in Max Y change rate s In the menu do not configure the gain...

Page 113: ... the measured value Assign Unipolar to the output for an actuator which can decrease the measured value Select Bipolar if you wish to output the manipulated variable via one current output only split range 8 Configure the outputs and switch on the controller Path Menu Setup Additional functions Controller 1 or Controller 2 Function Options Info Control Options Off Automatic Manual mode Factory set...

Page 114: ...ponds to the setpoint The properties and volume of the medium flow can change at any time and the controller has to react to these changes on a continuous basis If the flow rate and medium remain cons tant the manipulated variable can also assume a fixed value once the process has settled Since the control process is never finished here this type of control is also referred to as continuous contro...

Page 115: ...ontroller It becomes active when the process value e g the temperature is too high range B The red curve shows overlap between the curves of the two 1 sided controllers Controlled variable Source of data Options Sensors Current inputs Fieldbus signals Binary inputs Mathematical functions Factory setting None Specify the input or output which should be the source of data for the controlled variable...

Page 116: ...rd control For the additive feedforward control that is alternatively available in the device the standardized disturbance variable is added to the controller actuating variable This enables you to set up a type of variable base load dosing The standardization of the disturbance variable is required both for multiplicative and for additive feedforward control and is done using parameters Z0 zero p...

Page 117: ... implemented in the serial structural form i e it has the following parameters Integral action time Tn Derivative action time Tv Proportional band Xp For Setup Level Advanced you can also configure the following Time constant Twu Time constant Alpha Width of the neutral zone Xn Width of the hysteresis range of the neutral zone Xhyst Cycle time of the controller Tn 0 0 to 9999 0 s Factory setting 0...

Page 118: ...ffects the additional damping filter of the D controller The time constant is calculated from alpha Tv Process balance Controller type PID 2 sided Options Symmetric Asymmetric Factory setting Symmetric Symmetric There is only one control gain and this applies for both sides of the process Asymmetric You can set the control gain individually for both sides of the process Xp Process balance Symmet r...

Page 119: ...ossible to configure a hysteresis via Xhyst to suppress oscillations at the edges Clock 0 333 to 100 000 s Factory setting 1 000 s Expert setting Only change the cycle time of the controller if you know exactly what you are doing Clock Twu 0 5 Tn Tv Max Y change rate s 0 00 1 00 Factory setting 0 40 Limits the change of the output variable Hold behavior Hold measured value is no longer reliable Ma...

Page 120: ...ogram use the Cleaning type to decide which type of cleaning is to be performed The user can choose from the following cleaning types Standard clean Chemoclean Chemoclean Plus Under State of cleaning you can see whether the cleaning program is active or not This is for information purposes only Manual mode Y 100 100 Factory setting 0 Editable manipulated variable which is output in the manual mode...

Page 121: ...id or alkaline solutions or special cleaning agents Path Menu Setup Additional functions Cleaning Cleaning 1 4 Standard clean Function Options Info Cleaning time 5 to 600 s Factory setting 10 s Cleaning time Cleaning duration The cleaning duration and interval depend on the pro cess and sensor Determine the variables empirically or based on experience Path Menu Setup Additional functions Cleaning ...

Page 122: ...ify the number and name of the outputs further down in the menu See below for program examples Failsafe step setup Table view In the table specify the states that the relays or outputs should assume in the event of an error Limit contacts 0 2 Select the number of digital input signals e g of limit position switches of the retractable assembly Limit contact 1 2 Options Binary inputs Fieldbus signal...

Page 123: ...ing cycle Interval Cleaning interval 00 00 01 to 07 00 00 DD hh mm Factory setting 01 00 00 The interval value can be between 1 minute and 7 days Example You have set the value 01 00 00 Each day the cleaning cycle starts at the same time you started the first cleaning cycle Cleaning cycle Weekly program Daily event times 00 00 to 23 59 HH MM 1 Event time 1 to 6 Define up to 6 times You can then ch...

Page 124: ...one Factory setting None In addition to cyclic cleaning you can also use an input signal to start event controlled cleaning Choose the trigger for such a cleaning process here Interval programs and weekly programs are executed as normal i e conflicts can occur Priority is given to the cleaning program that was the first to be started Hold Options On Off Factory setting On Decide whether there shou...

Page 125: ... are to be used as the minuend Y1 or subtrahend Y2 Measured value Y2 Measured value Difference value Read only View this value in a user defined measuring screen or output the value via the current output Path Menu Setup Additional functions Mathematical functions 1 to 6 Mode Redundancy Function Options Info Calculation Options Off On Factory setting Off On off switch for the function Y1 The optio...

Page 126: ...r during startup If the conductivity value increases during normal operation it is possible to immediately determine an ingress of coolant or air by calculating the degassed conductivity Deviation control Options Off On Factory setting Off You can monitor the redundancy Specify an absolute limit value that may not be exceeded Deviation limit Depends on the selected measured value Redundancy Read o...

Page 127: ...he out let of the degassing module Measured value interrogation is obsolete as you can only choose conductivity Degassed conductivity Connected conductivity sen sor CO2 concentration Read only View this value in a user defined measuring screen or output the value via the current output Path Menu Setup Additional functions Mathematical functions MF 1 to 6 Mode Dual conductivity Function Options Inf...

Page 128: ...culation Options Off On Factory setting Off On off switch for the function Method Options NaOH NH3 LiOH Factory setting NaOH The calculation is performed on the basis of Guideline VGB R 450L of the Technical Association of Large Power Plant Operators Verband der Großkesselbetrei ber VGB NaOH pH 11 log v 1 3 h 273 NH3 pH 11 log v 1 3 h 243 LiOH pH 11 log v 1 3 h 228 v Inlet direct conductivity h Ou...

Page 129: ...29 Calculated pH Read only View this value in a user defined measuring screen or output the value via the current output Path Menu Setup Additional functions Mathematical functions MF 1 to 6 Mode pH calculation from conducti vity Function Options Info ...

Page 130: ...he diagnostic message under Overview of diagnostic information ä 134 in this manual Use the message number as a search criterion Ignore the letters indicating the Namur error category Follow the troubleshooting instructions provided in the last column of the error tables 3 Contact the Service Department if you cannot rectify the error yourself Only cite the error number 11 1 2 Process errors witho...

Page 131: ...ion NE 107 the diagnostics messages are characterized by Message number Error category letter in front of the message number F Failure a malfunction has been detected The measured value of the specific channel is no longer reliable The cause of the malfunction is to be found in the measuring point Any controller connected should be set to manual mode C Function check no error Maintenance work is b...

Page 132: ...g on the application error categories and the effect errors have on the measuring point can be configured individually Furthermore every diagnostics message can be disabled Example The controller returns diagnostics message 531 Logbook full You want to change this message so that an error is not indicated on the display for example 1 Go to Menu Setup General settings Extended setup Diagnostics Dev...

Page 133: ... are divided into different error categories in accordance with NAMUR NE 107 Decide whether you want to change a status signal assignment for your application Diag output Options None Alarm relay Relay 1 to n depends on the device version Factory setting None You can use this function to select an output to which the diagnostic message should be assigned Before you can assign the message to an out...

Page 134: ...embly 3 Contact the service department and quote the number displayed 261 Electronics module F On On Electronics module defective 1 Restart the device 2 Check module 3 Replace module 262 Module connection F On On Electronics module not communicating 1 Check the module connection 2 Replace electronics module 3 Check the internal connecting cable to the module 263 Incomp detected F On On Incompatibi...

Page 135: ...e defective Defined temperature range not reached This could affect the functionality of the reagents 1 Check whether the insulation cap is seated correctly over the reagents 2 Replace cooling heating module 362 Photometer temp F On Off Temperature of the photometer too high 1 Replace photometer 363 Photometer temp F On Off Temperature of the photometer too low 1 Replace photometer 364 Timeout dos...

Page 136: ... On Off Current output not reached Measured value is outside the specified current range Possible reasons Sensor in air Air pockets in assembly Incorrect flow to sensor Sensor fouled Measures 1 Check the application 2 Check configuration of current output 3 Clean sensor 461 Output above limit S On Off Current output exceeded Measured value is outside the specified current range Possible reasons Se...

Page 137: ...id not receive a Modbus telegram from the master within the specified time The status of Modbus process values received is set to invalid 970 Curr input overload S On On Current input overloaded The current input is switched off due to overload and reactivated automatically when a normal load is present Check the connected device the cable and the connector 971 Current Input low S On On Current in...

Page 138: ...e current diagnostics messages are listed here A time stamp is available for each message Furthermore the system also displays the configuration and description of the message as saved in Menu Setup General settings Diagnostics Device behavior 11 9 Logbooks 11 9 1 Available logbooks Types of logbooks Logbooks physically available all apart from the overall logbook Database view of all logbooks ove...

Page 139: ...es No Yes Yes 1 Data in brackets means this depends on the overall logbook Diagnostics Logbooks Function Options Info All events Chronological list of all the logbook entries with infor mation on the type of event Show Events are displayed Select a particular event to display more detailed infor mation Go to date User input Go to date Time Use this function to go directly to a specific time in the...

Page 140: ...rticular event to display more detailed infor mation Go to date User input Go to date Time Use this function to go directly to a specific time in the list In this way you avoid having to scroll through all the information The complete list is always visible however Delete all entries Action You can delete all the operation logbook entries here Diagnostic events Chronological list of the diagnostic...

Page 141: ...device Source of data Read only Displays the measuring channel Meas param Read only Displays the measuring parameter that is being recorded Main value Read only Displays the main value in which the measured value is recorded Unit Read only Displays the unit Show Events are displayed Select a particular event to display more detailed infor mation Go to date User input Go to date Time Use this funct...

Page 142: ...me Use this function to go directly to a specific time in the list In this way you avoid having to scroll through all the information The complete list is always visible however Delete all entries Action You can delete all the absorption data logbook entries here Data logbooks Chronological list of the data logbook entries for sen sors Data logbook 1 Logbook name This submenu is available for each...

Page 143: ... as soon as the option is selec ted Use this function to save the logbook to an SD card Insert the SD card into the device card reader and select the logbook to be saved The file name is made up of Logbook ident Menu Setup General settings Logbooks an abbreviation for the relevant logbook and a timestamp 1 CSV files use international number formats and separators Therefore they must be imported in...

Page 144: ...only Firmware version Hardware version Photometer Read only Firmware version Hardware version Raw value Temperature Modbus Only with the Modbus TCP or Modbus RS485 option Read only Enable Bus address Termination Modbus TCP Port 502 Modbus specific information Ethernet Only with the Ethernet Mod bus TCP or Modbus RS485 option Read only Enable Webserver DHCP IP Address Netmask Gateway Service switch...

Page 145: ... what the specific data are displayed 11 12 Simulation You can simulate values at inputs and outputs for testing purposes Current values at current outputs Measured values at inputs Depends on the sensors connected Read only Description Serial number Order code Hardware version Software version This information is provided for every sensor available Specify the serial numbers and order codes when ...

Page 146: ...ay display State Options Low High Factory setting Low Set the desired state The relay switches in accordance with your setting when you switch on the simulation The display shows On Low or Off High for the simulated relay state Meas inputs Simulation of a measured value only for sensors This menu appears once for each measuring input Channel parameter Sim main value Options On Off Factory setting ...

Page 147: ... values can vary without a malfunction being present Diagnostics Reset Function Options Info Device reset Options OK ESC Restart and keep all the settings Factory default Options OK ESC Restart with factory settings Settings that have not been saved are lost Diagnostics Operating time information Function Options Info Operating time filter mats Filter mats Read only Displays the period of usage in...

Page 148: ...o do so subject to the following conditions The above copyright notice and this permission notice shall be included in all copies or substantial portions of the Software THE SOFTWARE IS PROVIDED AS IS WITHOUT WARRANTY OF ANY KIND EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT IN NO EVENT SHALL THE AUTHORS OR CO...

Page 149: ...g with a wrist strap For your own safety only use genuine spare parts With genuine parts the function accuracy and reliability are also ensured after maintenance work CAUTION Automatic mode during calibration or maintenance work Risk of injury from chemicals or contaminated media Before hoses are released make sure that no action is currently running or is due to start soon Set the device to the m...

Page 150: ...the bottles are removed 1 Open the analyzer 2 Stop the sample supply 3 Press the soft key MODE and select Manual mode 4 Current mode Manual appears on the display Wait until all operations have stopped 5 Select Menu Operation Maintenance Decommissioning Sample collector Empty sample collector Start The system is automatically rinsed with sample and emptied 6 Open all the chemical bottles and caref...

Page 151: ...ample preparation system 11 Press the soft key MODE and select Continue automatic mode to start normal measurement Replace the O ring in the cover of the sample collection vessel annually Grease the O ring before inserting it The O ring and silicone grease are included in the maintenance kit 12 2 Replacing reagents standard and cleaning agent 1 Press the soft key MODE and select Manual mode 2 Wait...

Page 152: ...ibration A zero point calibration must be carried out each time following reagent replacement and also during commissioning maintenance and repair 1 Press the MODE soft key If you are still in manual mode select Manual mode Wait until all operations have stopped 2 Remove the bottles containing standard S1 by removing the hose from the bottle Use a paper towel to catch any chemicals that may escape...

Page 153: ...ttle selection 7 Select all the bottles and press OK to confirm 8 Select Confirm bottles inserted 9 Press the soft key MODE and select Continue automatic mode or Start automatic mode 12 5 Changing the filter mats You need the following parts Filter mats part of the CAV800 maintenance kit 1 Open and remove the fan screen on the right and left underside of the analyzer Recommendation for the hose ch...

Page 154: ... from the liquid manager 8 Remove the adapter and the syringe from the syringe drive To do so hold the dispenser by the black block at the lower end and pull it from the metal pin 9 Screw a new syringe onto the liquid manager Make sure that the syringe is connected correctly 10 Slide the dispenser holder over the snap fit hooks Ensure that the holder snaps into place 11 bottle tray back into the h...

Page 155: ...ntenance Dispenser replacement Dispenser selection 4 Select all the dispensers 5 Select Draw up dispenser 6 Disconnect the power to the analyzer 7 Open the dispenser holder by pressing both snap fit hooks together and removing it 8 Turn the syringe clockwise to remove it from the liquid manager 9 Remove the adapter and the syringe from the syringe drive To do so hold the dispenser by the black blo...

Page 156: ...ect Menu Operation Maintenance Bottle replacement Bottle insertion Bottle selection 21 Select all the bottles and press OK to confirm 22 Then select Confirm bottles inserted 23 The system must be calibrated after a replacement routine Select Menu Setup Manual operation Determine calibration factor 24 Press the soft key MODE and select Continue automatic mode or MODE Start automatic mode ...

Page 157: ... drained This operation takes about 4 minutes 6 Open all the chemical bottles and carefully remove the hoses 7 Dry the ends of the hoses with a clean paper towel 8 Place the ends of the hoses into an empty beaker 9 Once the operation has stopped select Menu Operation Maintenance Decommissioning Rinse analyzer 10 Immerse all the hoses R1 R2 S1 C and P in a beaker containing approx 200 ml of distill...

Page 158: ...Repair Liquiline System CA80CR 158 Endress Hauser 13 Repair 13 1 Spare parts a0023551 a0023552 a0023558 a0023560 111 117 128 103 107 109 115 116 101 ...

Page 159: ...sor Kit instructions CA8x electronic parts 71218419 109 Kit CA8x CAT860 closing cylinder Kit instructions CA8x housing parts 71218425 111 Kit CA8x CAT860 door stop Kit instructions CA8x housing parts 71218429 113 Kit CA8x drain pipe Kit instructions CA8x housing parts 71218431 114 Kit CA8x valve Kit instructions CA80 collecting vessel 71218433 115 Kit CA8x bottle tray no cooling Kit instructions C...

Page 160: ...eering 71218491 137 Kit CA8x syringe holder 2 5ml 10 pcs Kit instructions CA8x process engineering 71222108 138 Kit CA8x liquid manager complete 1 pc Kit instructions CA8x process engineering 71218492 139 Kit CA8x stepping motor liquid manager Kit instructions CA8x process engineering 71218493 140 Kit CA8x 10x Y connector 6 4 x 6 4 x 6 4 Kit instructions CA8x CAT8xx hose connection 71229919 141 Ki...

Page 161: ...x basic module Base E Kit instructions CA8x electronic parts 71239305 Item Kit CA80 Order number No graphic Hose C Flex ID 3 2 mm sold by the meter 51504114 No graphic C Flex hose ID 6 4 mm material sold by the meter 51504115 No graphic Hose NORPRENE A ID 1 6 mm sold by the meter 51504116 No graphic Safety bottle black 1l 51505802 No graphic Safety bottle colorless 1l 51505808 No graphic Kit buffe...

Page 162: ...uct contains electronic components and must therefore be disposed of in accordance with regulations on the disposal of electronic waste Please observe local regulations The battery must be disposed of in accordance with local regulations governing the disposal of batteries ...

Page 163: ...nformation TI01131C 07 EN Liquiline System CAT860 Sampling membrane filtration Order as per product structure Online Configurator www endress com cat860 Technical Information TI01137C 07 EN 14 2 Consumables for CA80CR 14 2 1 Reagent set CY80CR NOTICE Reagents can be harmful to the environment Pay particular attention to the information provided in the safety data sheets concerning the disposal of ...

Page 164: ...with sample collecting vessel Sample collecting vessel with level monitoring pre fitted on mounting bracket Hoses connection adapters Activation code Order no CAZ800 AFA1 Kit for upgrade from one channel device to two channel device Valve for switching sample flow Two sample collecting vessels with level monitoring pre fitted on mounting bracket Hoses connection adapters Activation code Order no C...

Page 165: ...nical Information TI00030C 07 EN Ceraliquid CPS41D pH sensor with Memosens technology Ceramic junction and KCl liquid electrolyte Order as per product structure Online Configurator www endress com cps41d Technical Information TI00079C 07 EN Ceragel CPS71D pH sensor with Memosens technology Poison resistant reference with ion trap Order as per product structure Online Configurator www endress com c...

Page 166: ...EN Ceragel CPS72D ORP sensor with Memosens technology Poison resistant reference with ion trap Order as per product structure Online Configurator www endress com cps72d Technical Information TI00374C 07 EN Orbipac CPF82D ORP compact sensor for installation or immersion operation in industrial water and wastewater Order as per product structure Online Configurator www endress com cpf82d Technical I...

Page 167: ...6D Combined pH ORP sensor for process technology hygiene and sterile applications With Memosens technology Order as per product structure Online Configurator www endress com cps76d Technical Information TI00506C 07 EN Memosens CPS96D Combined pH ORP sensor for chemical processes With poison resistant reference with ion trap With Memosens technology Order as per product structure Online Configurato...

Page 168: ...ens CLS82D Four electrode sensor With Memosens technology Order as per product structure Online Configurator www endress com cls82d Technical Information TI01188C 07 EN 14 6 8 Oxygen sensors Oxymax COS51D Amperometric sensor for dissolved oxygen with Memosens technology Order as per product structure Online Configurator www endress com cos51d Technical Information TI00413C 07 EN Oxymax COS61D Opti...

Page 169: ...ed on scattered light With Memosens protocol Order as per product structure Online Configurator www endress com cus51d Technical Information TI00461C 07 EN Turbimax CUS52D Hygienic Memosens sensor for turbidity measurement in drinking water process water and in utilities With Memosens protocol Order as per product structure Online Configurator www endress com cus52d Technical Information TI01136C ...

Page 170: ...sion module 2AO 2 x analog output 0 4 to 20 mA Order No 71135632 Kit CM444 CM448 CM444R CM448R CSF48 CA80 Extension module 4AO 4 x analog output 0 4 to 20 mA Order No 71135633 Kit CM444 CM448 CM444R CM448R CSF48 CA80 Extension module 2DS 2 x digital sensor Memosens Order No 71135631 Kit CM442 CM444 CM448 CM442R CM444R CM448R CSF48 CA80 Extension module 2AI 2 x analog input 0 4 to 20 mA Order No 71...

Page 171: ...are Industrial Flash Drive 1 GB Order No 71127100 When ordering activation codes you must quote the serial number of your device Activation code for Modbus RS485 Order No 71135636 Activation code for Modbus TCP Order No 71135637 Activation code for EtherNet IP Order No 71219871 Kit CA80 activation code for 1st digital sensor input Order No 71249548 Kit CA80 activation code for 2nd digital sensor i...

Page 172: ...Accessories Liquiline System CA80CR 172 Endress Hauser 14 9 Other accessories SD card Industrial Flash Drive 1 GB Order No 71110815 ...

Page 173: ...alog current inputs optional 15 1 4 Input signal Depending on version 2 x 0 4 to 20 mA optional passive potentially isolated 15 1 5 Current input passive Span 0 to 20 mA Signal characteristic Linear Internal resistance Non linear Test voltage 500 V 15 1 6 Cable specification for optional sensors with Memosens technology Cable type Memosens data cable CYK10 or fixed sensor cable each with cable end...

Page 174: ...bus TCP EtherNet IP Signal coding EIA TIA 485 Data transmission rate 2400 4800 9600 19200 38400 57600 and 115200 Baud Galvanic isolation Yes Bus termination Internal slide switch with LED display Signal coding IEEE 802 3 ethernet Data transmission rate 10 100 MBd Galvanic isolation Yes IP address DHCP or configuration via menu Signal coding IEEE 802 3 ethernet Data transmission rate 10 100 MBd Gal...

Page 175: ...ror current from 2 4 to 23 mA Factory setting for error current for both measuring ranges 21 5 mA 15 2 3 Load max 500 15 2 4 Transmission behavior Linear 15 3 Current outputs active 15 3 1 Span 0 to 23 mA 15 3 2 Signal characteristic Linear 15 3 3 Electrical specification Output voltage Max 24 V Test voltage 500 V 15 3 4 Cable specification Cable type Recommended shielded cable Cable specification...

Page 176: ...C Min 5 mA with 24 V AC Min 1 mA with 230 V AC Basic module alarm relay Switching voltage Load max Switching cycles min 230 V AC cos 0 8 to 1 0 1 A 700 000 0 5 A 450 000 115 V AC cos 0 8 to 1 0 1 A 1 000 000 0 5 A 650 000 24 V DC L R 0 to 1 ms 0 1 A 500 000 0 5 A 350 000 Extension modules Switching voltage Load max Switching cycles min 230 V AC cos 0 8 to 1 0 1 A 700 000 0 5 A 450 000 2 A 120 000 ...

Page 177: ...ue unit status 8 digital values value status diagno stic information Supported features Address can be configured via switches or the software TCP port 502 TCP connections 3 Protocol TCP Function codes 03 04 06 08 16 23 Broadcast support for function codes 06 16 23 Output data 16 measured values value unit status 8 digital values value status Input data 4 setpoints value unit status 8 digital valu...

Page 178: ...therNet IP ODVA certification yes Device profile Generic device product type 0x2B Manufacturer ID 0x049Eh Device type identification 0x109F Polarity Auto MIDI X Connections max CIP 12 I O 6 Explicit message 6 Multicast 3 consumers Minimum RPI 100 ms default Maximum RPI 10000 ms System integration EtherNet IP EDS Rockwell Add on profile Level 3 IO data Input T O Device status and highest priority d...

Page 179: ...ens connection 4 x bores for M20 G1 2 NPT1 2 15 6 6 Hose entries 4 x bores for M32 for sample inflow and outflow 15 6 7 Cable specification Cable glands mounted at the factory are tightened with 2 Nm Cable gland Permitted cable diameter M16x1 5 mm 4 to 8 mm 0 16 to 0 32 M12x1 5 mm 2 to 5 mm 0 08 to 0 20 M20x1 5 mm 6 to 12 mm 0 24 to 0 48 NPT3 8 4 to 8 mm 0 16 to 0 32 G3 8 4 to 8 mm 0 16 to 0 32 NP...

Page 180: ...r VI 2 of measured value 15 7 5 Repeatability Sensor inputs Documentation of the connected sensor 15 7 6 Measuring interval Continuous approx 5 min adjustable 10 to 120 min 15 7 7 Sample requirement 15 2 ml measurement 15 7 8 Reagent requirement approx 65 μl per measurement 15 7 9 Calibration interval 1 to 90 days depending on the application and ambient conditions CA80CR AAAF 0 03 to 2 5 mg l Cr ...

Page 181: ...eight Environment 2000 m 6562 ft above MSL 15 8 4 Humidity 10 to 95 not condensing 15 8 5 Degree of protection IP55 cabinet analyzer stand 15 8 6 Electromagnetic compatibility Interference emission and interference immunity as per EN 61326 1 2013 class A for industry 15 8 7 Electrical safety The device is suitable for connection to power supply networks in overvoltage category II The device meets ...

Page 182: ...ls Weight with cooling module Weight without cooling module Cabinet version 42 kg 92 6 lbs 39 5 kg 87 1 lbs Open installation 34 kg 74 96 lbs 31 5 kg 69 45 lbs Analyzer stand 75 kg 165 3 lbs 72 5 kg 159 8 lbs Parts not in contact with medium Cabinet housing exterior cover Plastic ASA PC Open installation exterior cover Cabinet housing interior lining Plastic PP Open installation interior lining Wi...

Page 183: ...elastomer TPE Liquid manager Plastic PP and elastomer FKM Hoses C Flex NORPRENE Cell Outer material Optical window Molded seal PP GF30 Glass Elastomer EPDM Drain pipe Plastic PP Collecting vessel optional Beaker Cover Level detector Seal Plastic PMMA Plastic PP Stainless steel 1 4404 V4A EPDM Valve optional PVDF ...

Page 184: ...st installation 27 Chemoclean 121 Chemoclean Plus 121 Cleaning 85 149 Chemoclean 121 Chemoclean Plus 121 Cycle 123 Housing 149 Manual cleaning 124 Sample collecting vessel 151 Standard cleaning 121 Cleaning programs 120 Cleaning the housing 149 Commissioning Language 58 Switching on the unit 58 Communication 43 EtherNet IP 51 Configuration Actions 56 Customized text 56 Display only 55 Numerical va...

Page 185: ... Pollution degree 181 Relative humidity 181 Storage temperature 181 Error categories 131 Ethernet Connection at a glance 29 EtherNet IP 76 106 Connection at a glance 29 General 51 Event logbook 138 Extended setup 81 Data administration 77 Diagnostics settings 74 EtherNet IP 76 Web server 75 Extension modules 170 F Fieldbus 131 Module 485 44 Filter mat replacement 153 Firmware history 148 Firmware ...

Page 186: ...tup analyzer 63 Modbus Connection at a glance 29 Modbus RS485 106 Modbus TCP 106 Mode Automatic 66 Manual 66 Mounting location 25 N Nameplate 16 O Onsite display 131 Opening Controller housing 36 Operating hours Counter 147 Remaining 147 Operation 66 Automatic 66 Configuration 55 Display and operating elements 52 Manual 66 Operation concept 53 Operation options 52 Operational safety 9 Output Load ...

Page 187: ...69 ORP sensors 166 Oxygen 168 pH glass electrodes 165 pH ISFET 166 SAC 169 Turbidity 169 Serial number 16 Service interface 49 Setup Export 79 Load 79 Save 78 Simulation 145 Soft key 64 Spare parts 158 State of the art 9 Status display 52 Storage 15 Storage temperature 181 Supply voltage 178 Switching on the unit 58 Syringe replacement 154 System information 143 System integration 48 Service inter...

Page 188: ...www addresses endress com ...

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