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Introduction

Thank you very much for purchasing the Zenmai Motor. To prevent any trouble and obtain the best 
performance, please be sure to read this Instruction Manual and fully understand its content.

Notation in this Instruction Manual

Hazard levels

This product is designed with ultimate priority on the safety of operators. However, due to the 
nature of the system, there are risks that cannot be removed.

In this manual, the level of significance and risk is defined and indicated in two stages, “WARNING” 
and “CAUTION”. Thoroughly read and fully understand the indicated items before operating the 

product and performing maintenance procedures.

The indications for “WARNING” and “CAUTION” 

are described below in order of risk significance (WARNING > CAUTION).

WARNING 

A situation that, if mishandled, may cause death or serious disability.

CAUTION 

A situation that, if mishandled, may cause minor or moderate injury, or 
property damage.

The extent of the problem described above (disability, injury, and property damage) is defined as 
follows.

Serious disability:

Loss of eyesight, wound, burn (high-temperature or low-temperature), electric 
shock, bone fracture, poisoning, and other injuries that leave aftereffects and 
that require hospitalization or long-term outpatient treatment.

Moderate injury:

Burn, electric shock, bone fracture, and other injuries that do not require 
hospitalization or long-term outpatient treatment.

Minor injury:

Scratch, bruise, laceration, and other injuries that have a minor impact on 
health.

Property damage:

Extended damage to buildings, household articles, and injury to domestic 
animals or pets.

Copied 

digital 

data 

A situation that, if mishandled, may cause minor 

Copied 

digital 

data 

The extent of the problem described above (disability, injury, and property damage) is defined as 

The extent of the problem described above (disability, injury, and property damage) is defined as 

Loss of eyesight, wound, burn (high

Loss of eyesight, wound, burn (high

e fracture, poisoning, and other injuries that leave aftereffects and 

e fracture, poisoning, and other injuries that leave aftereffects and 

that require hospitalization or long

that require hospitalization or long

Burn, electric shock, bone fracture, and other injuries that do not require 

Burn, electric shock, bone fracture, and other injuries that do not require 

hospitalization or long

hospitalization or long

Scratch, bruise, laceration, and other injuries that have a minor impact on 

Scratch, bruise, laceration, and other injuries that have a minor impact on 

from http://www.endo-kogyo.co.jp/

A situation that, if mishandled, may cause death or serious disability.

A situation that, if mishandled, may cause death or serious disability.

A situation that, if mishandled, may cause minor 

A situation that, if mishandled, may cause minor 

from http://www.endo-kogyo.co.jp/

from http://www.endo-kogyo.co.jp/

The extent of the problem described above (disability, injury, and property damage) is defined as 

The extent of the problem described above (disability, injury, and property damage) is defined as 

Loss of eyesight, wound, burn (high

Loss of eyesight, wound, burn (high

e fracture, poisoning, and other injuries that leave aftereffects and 

e fracture, poisoning, and other injuries that leave aftereffects and 

that require hospitalization or long

that require hospitalization or long

Burn, electric shock, bone fracture, and other injuries that do not require 

Burn, electric shock, bone fracture, and other injuries that do not require 

hospitalization or long

hospitalization or long

-term

Scratch, bruise, laceration, and other injuries that have a minor impact on 

Scratch, bruise, laceration, and other injuries that have a minor impact on 

Extended damage to buildings, household articles, and injury to domestic 

Extended damage to buildings, household articles, and injury to domestic 

animals or pets.

animals or pets.

Summary of Contents for ZS-02

Page 1: ...t before use After reading keep the manual safe so that you can find and use it readily In case of resale or transfer of this product make sure to transfer the manual to the new owner Instruction Manual ZENMAI MOTOR ZS 02 ZS 05 ZS 08 ZS 16 ZS 24 ZW 16 ZW 32 ZW 48 BM 10151a Issued in September 2017 16 32 ZW 48 48 ...

Page 2: ...ove disability injury and property damage is defined as Loss of eyesight wound burn high Loss of eyesight wound burn high e fracture poisoning and other injuries that leave aftereffects and e fracture poisoning and other injuries that leave aftereffects and that require hospitalization or long that require hospitalization or long Burn electric shock bone fracture and other injuries that do not req...

Page 3: ...s 9 5 Torque Adjustment 10 6 Maintenance 11 6 1 Daily inspections 11 7 Troubleshooting 11 7 1 Countermeasures 11 8 Outline Drawings 12 8 1 Drawings of main equipment and shaft installation 12 8 2 Pre assembly insertion nut optional part 12 9 Parts List 13 9 1 Optional parts 13 9 1 1 Single axis shaft set 13 9 1 2 Dual axes shaft set 14 9 1 3 Pre assembly insertion nut 14 C o p i e d d i g i t a l ...

Page 4: ...o m h t t p w w w e n d o k o g y o c o j p f r o m h t t p w w w e n d o k o g y o c o j p f r o m h t t p w w w e n d o k o g y o c o j p f r o m h t t p w w w e n d o k o g y o c o j p f r o m h t t p w w w e n d o k o g y o c o j p f r o m h t t p w w w e n d o k o g y o c o j p f r o m h t t p w w w e n d o k o g y o c o j p f r o m h t t p w w w e n d o k o g y o c o j p f r o m h t t p w w ...

Page 5: ...enmai Motor Zenmai Motor on another device install a safety cover ch a warning label to the device ch a warning label to the device If the spring ruptures there will be no torque or less torque generated If the spring ruptures there will be no torque or less torque generated If a loss of torque will create a safety risk suitable precautions must be taken by If a loss of torque will create a safety...

Page 6: ... i t a l d a t a C o p i e d d i g i t a l d a t a C o p i e d d i g i t a l d a t a C o p i e d d i g i t a l d a t a C o p i e d d i g i t a l d a t a C o p i e d d i g i t a l d a t a C o p i e d d i g i t a l d a t a C o p i e d d i g i t a l d a t a C o p i e d d i g i t a l d a t a C o p i e d d i g i t a l d a t a C o p i e d d i g i t a l d a t a C o p i e d d i g i t a l d a t a C o p i e...

Page 7: ...o j p f r o m h t t p w w w e n d o k o g y o c o j p f r o m h t t p w w w e n d o k o g y o c o j p f r o m h t t p w w w e n d o k o g y o c o j p f r o m h t t p w w w e n d o k o g y o c o j p f r o m h t t p w w w e n d o k o g y o c o j p f r o m h t t p w w w e n d o k o g y o c o j p f r o m h t t p w w w e n d o k o g y o c o j p f r o m h t t p w w w e n d o k o g y o c o j p f r o m h ...

Page 8: ...he product the customer should not disassemble the product Please contact priate collection service that deals with recycling materials priate collection service that deals with recycling materials C o p i e d d i g i t a l d a t a Installation C o p i e d d i g i t a l d a t a C o p i e d d i g i t a l d a t a C o p i e d d i g i t a l d a t a C o p i e d d i g i t a l d a t a C o p i e d d i g i...

Page 9: ...p f r o m h t t p w w w e n d o k o g y o c o j p f r o m h t t p w w w e n d o k o g y o c o j p f r o m h t t p w w w e n d o k o g y o c o j p f r o m h t t p w w w e n d o k o g y o c o j p f r o m h t t p w w w e n d o k o g y o c o j p f r o m h t t p w w w e n d o k o g y o c o j p f r o m h t t p w w w e n d o k o g y o c o j p f r o m h t t p w w w e n d o k o g y o c o j p f r o m h t t ...

Page 10: ... using spigot and f r o m h t t p w w w e n d o k o g y o c o j p assembly insertion nuts into th into the grooves on the main equipment e grooves on the main equipment Fix the main equipment to the plate or bracket with screws Fix the main equipment to the plate or bracket with screws Example of installation using spigot and Example of installation using spigot and You can use the spigot and You ...

Page 11: ...S 24 ZW 48 ZS 08 Torque N䏙m ZW 16 Torque N䏙m Number of turns times ZS 16 Torque N䏙m ZW 32 Torque N䏙m ZS 24 Torque N䏙m ZW 48 Torque N䏙m Number of turns times Number of turns times Due to the characteristics of the product the spring may not fully return even without any torque This makes the product inoperable within the ranges that are indicated by the broken lines in the graphs Allow a little lee...

Page 12: ...o p i e d d i g i t a l d a t a e or deformation of the main equipment e or deformation of the main equipment C o p i e d d i g i t a l d a t a Troubleshooting C o p i e d d i g i t a l d a t a C o p i e d d i g i t a l d a t a Countermeasures Countermeasures C o p i e d d i g i t a l d a t a C o p i e d d i g i t a l d a t a C o p i e d d i g i t a l d a t a C o p i e d d i g i t a l d a t a f r ...

Page 13: ... LBP001974 M4 Depth 12 M4 Depth 12 Mounting holes 4 locations Mounting hole details Groove details ZS type ZS type with single axis shaft ZS type with dual axes shaft ZW type ZW type with single axis shaft ZW type with dual axes shaft through hole type type with with single axis shaft sin dual axes shaft shaft single axis shaft single axis sha ...

Page 14: ... o m h t t p w w w e n d o k o g y o c o j p No f r o m h t t p w w w e n d o k o g y o c o j p f r o m h t t p w w w e n d o k o g y o c o j p f r o m h t t p w w w e n d o k o g y o c o j p f r o m h t t p w w w e n d o k o g y o c o j p f r o m h t t p w w w e n d o k o g y o c o j p LBP00195 LBP001955 f r o m h t t p w w w e n d o k o g y o c o j p LBP00195 LBP00195 f r o m h t t p w w w e n d...

Page 15: ...us with the part names and numbers when you place your ord Please provide us with the part names and numbers when you place your ord Parts without part numbers cannot be obtained separately Please purchase parts as a set or Parts without part numbers cannot be obtained separately Please purchase parts as a set or as a complete part as a complete part f r o m h t t p w w w e n d o k o g y o c o j p...

Page 16: ... URL http www endo kogyo co jp This manual and the specifications of this product are subject to change for improvement without advance notice It is strictly prohibited to reprint or copy any information contained in this manual C o p i e d d i g i t a l d a t a ENDO KOGYO CO ENDO KOGYO CO 7 Akiba C o p i e d d i g i t a l d a t a C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o...

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