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ColorMax Operating Instructions 

 

    6 

Document No. 10030104 

 

 

 

 

 
Second, a data-logging feature is provided in the Application program allowing readings to be saved 
to a file for further analysis.  Set-up and control of the data logging is performed under control of 
the Applications program (refer to section 9.1.2 Triggering and section 11 Sensor Data Transmission 
and Data Logging for further information).   

 
 

4. QUICKSTART 

 

 

This section provides step-by-step instruction on connection and set-up, allowing the user to become familiar 
with operation of the sensor.  
 

1.  Determine which communications port on the PC will be used to communicate with the sensor.  Install 

the ColorMax Application software per instructions in the following section.  When using the USB port 
on the PC for communication, install the associated drivers during the Application installation.     

 

2.  Connect the sensor cable to the Color I/O per instructions in the CONNECTIONS section.  Connect the 

12V power supply as shown in the wiring diagram (observe polarity) and apply power.  

 

3.  The green LED on the sensor will indicate power is applied and the sensor is operational.  Depending on 

the  sensor  model  number  and  discrete  outputs  available,  various  LEDs  on  the  Color  I/O  will  be 
illuminated.  For unconnected or unavailable channels, both LEDs on the Color I/O will be illuminated.   

 

4.  Connect either the RS232 or the USB cable from the Color I/O to the appropriate PC port.  When using 

the  USB  port,  Windows©  will  detect  the  new  hardware,  and  install  the  drivers.    Upon  completion 
launch the Application program by double-clicking the program icon. 

 

5.  If  the  correct  COM  port  is  selected,  the  Application  program  will  show  the  sensor  model  number  and 

serial  number.    If  this  information  is  not  displayed,  select  a  different  COM  port  and  press  the  reset 
button.    Once  communication  with  the  sensor  is  established  the  Application  window  will  show  the 
sensor settings and current reading. 

 

6.  In the Sensor Settings column select Averaging 64, Free Run, Minimum Output Duration 0 and press the 

Send ColorMax Settings button.  In the Current Reading frame, select the Color and Luminosity display 
mode. 

 

7.  Select several targets, solid color objects, paint samples, or other colored materials to evaluate.  Place 

the sensor at approximately 2” from the target, if the target is glossy, tilt the sensor on a slight 15 to 
20˚ angle (from perpendicular to the target).  When positioning targets in front of the sensor maintain 
distance and angle by marking the surface in the test area.  

 

8.  Start with the lightest colored sample.  Observe the RGB signals in the Current Reading section of the 

display.  Generally, the one or more of the red, green or blue signals should be in the 20% to 80% of full 
scale range.  If the signals are low, increase the illumination level.  If any of the color signals are too 
high, decrease the illumination level to bring the highest color signal between 80% to 90% of full scale.  
To  adjust  the  illumination  level,  move  the  slider  to  a  new  position  and  press  the  Send  ColorMax 
Settings button. 

 

9.  After determining the appropriate illumination setting for the range of samples being evaluated a Color 

Recognition  Channel  may  be  programmed.    In  the  Color  Recognition  Channel  frame,  select  Channel  1 
from  the  drop  box,  check  Color  and  Luminosity  mode,  check  the  Recognition  Enabled  box,  set  the 
tolerances  for  each  color  to  20%  using  the  Tolerance  spin  boxes.    Select  Match  output  High.    After 
making these selections, verify that the target is properly positioned in the sensor light spot.  Press the 
Teach ColorMax Channel button to program the selected channel to recognize the current target color.  

Summary of Contents for ColorMax CM1000-1-4

Page 1: ...C Co ol lo or r s se en ns so or r Operating Instructions...

Page 2: ...N CHANNELS 12 9 3 1 CHANNEL 12 9 3 2 RECOGNITION MODE 12 9 3 3 RECOGNITION ENABLED 12 9 3 4 COLOR 13 9 3 5 TOLERANCE 13 9 3 6 MANUAL 13 9 3 7 LUMINOSITY 13 9 3 8 MATCH OUTPUT 13 9 3 9 MULTI SAMPLE TEA...

Page 3: ...rovides a comprehensive approach to sensor set up file management and real time sample analysis and evaluation Easy to use The ColorMax Application Program provides a familiar Windows environment crea...

Page 4: ...ts Red 0 5V Green 0 5V Blue 0 5V Discrete outputs Programmable NPN PNP Current max 100 ma Voltage max Sensor V Protection Short circuit transient EMI Min pulse duration ms 0 10 20 100 Response time ms...

Page 5: ...e signal resolution is 10 bit The advantage of the analog outputs is that an external device can measure these signals and a PC can analyze this data There are data acquisition systems and PC cards av...

Page 6: ...his information is not displayed select a different COM port and press the reset button Once communication with the sensor is established the Application window will show the sensor settings and curre...

Page 7: ...owing installation of the Application software a prompt to install the USB drivers necessary to use USB interface will appear continue with the USB driver installation to use the USB port to communica...

Page 8: ...ected to sensor V while the NPN indicates that a channel output is low connected to sensor ground Operation of the discrete channel outputs is dependent on whether the Match output is set to high or l...

Page 9: ...NNEL 2 CHANNEL 3 CHANNEL 4 CHANNEL 5 CHANNEL 6 CHANNEL 7 V GROUND CHANNEL 1 CHANNEL 2 CHANNEL 3 CHANNEL 4 CHANNEL 5 CHANNEL 6 CHANNEL 7 RED 0 5V GREEN 0 5V BLUE 0 5V EXT TRIGGER TRANSMIT RECEIVE USER...

Page 10: ...t be downloaded to the sensor by selecting the Send ColorMax Settings button 9 1 1 AVERAGING Selections 1 2 4 8 16 32 64 Default 1 The Averaging drop box allows the user to select the number of measur...

Page 11: ...anging this setting after teaching will affect channels selected for Color Luminosity mode 9 1 5 READ COLORMAX SETTINGS The Read ColorMax Settings button causes the application program to read the cur...

Page 12: ...ts For example channel 1 can be programmed to 5 tolerance channel 2 to 10 tolerance and channel 3 to 15 tolerance using the same sample This allows the user to monitor variations in samples for furthe...

Page 13: ...reviously determined Color and Tolerance values to be entered by the user This function is only available when the Recognition Mode for the selected channel is set to Color and Luminosity After enteri...

Page 14: ...lows the application to load previously programmed settings from a sensor into the application program for review modification or saving to a file Reading the channels from the sensor into the applica...

Page 15: ...atically configure to display the appropriate number of channels When a channel match occurs the indicator will change to blue and the output state box will indicate either high or low as specified by...

Page 16: ...ary to use lower tolerance settings Select the Match output to be high or low 10 Place the target in the sensor field of view and press the Teach ColorMax Channel button The sensor will determine the...

Page 17: ...0 1 0 1 23 0 0 1 0 0 0 1 1 NOTE 1 indicates recognized color 0 indicated unrecognized color 11 2 USING DATA LOGGING IN THE APPLICATION PROGRAM Second a data logging feature is provided allowing readin...

Page 18: ...tive action to be taken prior to parts not meeting the color criteria 12 3 EXTERNAL TRIGGER The triggering options include Free Run Level and Edge Level and Edge triggering require the use of the Exte...

Page 19: ...uniform color should be viewed over a larger area to minimize variations in readings A smaller spot size is necessary in applications where the target is relatively small such as a registration mark...

Page 20: ...or four discrete outputs RGB outputs data transmission 4mm spot CM1000 1 8 Color sensor one discrete output 8mm spot CM1000 4 8 Color sensor four discrete outputs 8mm spot CM1000 7 8 Color sensor seve...

Page 21: ...rd Windows Application software USB cable ColorMax ACCESSORIES CM1000 KIT2 includes the following parts M12 12 5 Interface cable assembly 12 conductor 80 M30X1 5HEX Jam nut M30 x 1 5 mm hex CM1000 I O...

Page 22: ...ColorMax Operating Instructions 22 Document No 10030104 CERTIFICATIONS CE CSA UL Registration 9901994 ColorMax CASE DIMENSIONAL OUTLINE Thread M30 x 1 5 108mm 30mm 10mm...

Page 23: ...ColorMax Operating Instructions 23 Document No 10030104...

Page 24: ...ColorMax Operating Instructions 24 Document No 10030104 BLANK PAGE...

Page 25: ...Instructions 25 Document No 10030104 4564 Johnston Parkway Cleveland Ohio 44128 United States of America WEB http www emxinc com E mail sensors1 emxinc com Telephone 216 518 9888 Fax 216 518 9884 Rev...

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