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ColorMax Operating Instructions 

 

    12 

Document No. 10030104 

 

 

 

 

 

2.  To determine the COM port assignment select the Windows™  Control Panel, System Properties.  

Select the Hardware tab and the Device Manager.  Scroll down the device list to Ports (COM & 
LPT) and expand the list (+).  The Color Sensor port assignment will be shown in the list. 
 

3.  Close  the  Control  Panel windows and launch the Application program.  Select the appropriate 

COM  port  in  the  drop  box  and  select  the  Reset  button.    Communications  with  the  sensor  are 
now established. 

 

9.2.2. COMMUNICATION STATUS  

 

 

 

      

    

The  Communications  status  box  shows  the  ColorMax  model  and  the  connection  status,  either 

on  line

 

indicating  normal  communication  or 

Communication  lost

  indicating  a  disruption  in  communications.  

After  initiating  a  Teach  command,  while  the  sensor  is  executing  the  instruction,  the  status  box 
indicates 

Teaching Channel X… 

  

9.2.3. SERIAL NO.   

 

 

 

      

    

The Serial Number box shows the serial number of the sensor currently connected.    
 

 

9.3. COLOR RECOGNITION CHANNELS 

 

 

           

 

The  Color  Recognition  Channels  section  of  the  display  window  contains  all  color  matching  channel 
parameters.    The  number  of  color  recognition  channels  is  dependent  on  the  ColorMax  model  and  the 
application program configures for the appropriate model.  All of the selections in this section are channel 
specific.  For example, one channel can be programmed to output a high level when a match occurs while 
another channel can be programmed to output a low level when a match occurs.  With the exception of the 
ColorMax-1000-15HEX  models,  Color  Recognition  Channels  can  be  programmed  to  achieve  multiple  match 
outputs.    For  example,  channel  1  can  be  programmed  to  5%  tolerance,  channel  2  to  10%  tolerance  and 
channel 3 to 15% tolerance using the same sample.   This allows the user to monitor variations in samples 
for  further  process  analysis.    The  ColorMax-1000-15HEX  models  provide  four  discrete  signals  in  a  binary 
format and as such, only one output may be active at a time.   

 

9.3.1. CHANNEL 

 

 

 

 

      

    

The  channel  drop  box  shows  the  number  of  channels  available  for  color  recognition.    Select  the 
appropriate  channel  prior  to  changing  the  associated  parameters.    Note  that  the  number  of  color 
recognition channels is dependent on the ColorMax model. 

 

9.3.2. RECOGNITION MODE 

 

 

 

 

      

    

There  are  two  color  recognition  modes;  Color  &  Luminosity  and  Color  only.    The  Color  only  mode 
compares  the  proportion  of  each  color  component  in  the  signal,  checking  to  determine  that  the 
proportions are within the allowable tolerance to detect a match.  This allows for greater variation in 
sensor-to-target distance than the Color & Luminosity mode.  The Color & Luminosity mode evaluates 
each  color  component,  the  luminosity  level  of  each  and  compares  them  to  the  programmed  values 
within  the  allowable  tolerance.    The  ColorMax  allows  users  to  select  color  and  color  &  luminosity 
modes on an individual channel basis.  Color and luminosity provides the highest precision while Color 
only is better suited in applications where target flutter is present. 
 

9.3.3. RECOGNITION ENABLED   

 

 

      

    

The  Recognition  Enabled  check  box  allows  the  user  to  enable  or  disable  a  particular  channel  without 
altering  the  programmed  color  recognition  settings.      A  single  channel  or  multiple  channels  can  be 
temporarily  disabled  causing  the  sensor  suspend  checking  of  that  channel  for  a  color  match.      To 
disable  a  channel,  uncheck  the  Recognition  Enabled  box  and  select  the  Send  All  ColorMax  channels 
button.  
 

Summary of Contents for ColorMax CM1000-1-4

Page 1: ...C Co ol lo or r s se en ns so or r Operating Instructions...

Page 2: ...N CHANNELS 12 9 3 1 CHANNEL 12 9 3 2 RECOGNITION MODE 12 9 3 3 RECOGNITION ENABLED 12 9 3 4 COLOR 13 9 3 5 TOLERANCE 13 9 3 6 MANUAL 13 9 3 7 LUMINOSITY 13 9 3 8 MATCH OUTPUT 13 9 3 9 MULTI SAMPLE TEA...

Page 3: ...rovides a comprehensive approach to sensor set up file management and real time sample analysis and evaluation Easy to use The ColorMax Application Program provides a familiar Windows environment crea...

Page 4: ...ts Red 0 5V Green 0 5V Blue 0 5V Discrete outputs Programmable NPN PNP Current max 100 ma Voltage max Sensor V Protection Short circuit transient EMI Min pulse duration ms 0 10 20 100 Response time ms...

Page 5: ...e signal resolution is 10 bit The advantage of the analog outputs is that an external device can measure these signals and a PC can analyze this data There are data acquisition systems and PC cards av...

Page 6: ...his information is not displayed select a different COM port and press the reset button Once communication with the sensor is established the Application window will show the sensor settings and curre...

Page 7: ...owing installation of the Application software a prompt to install the USB drivers necessary to use USB interface will appear continue with the USB driver installation to use the USB port to communica...

Page 8: ...ected to sensor V while the NPN indicates that a channel output is low connected to sensor ground Operation of the discrete channel outputs is dependent on whether the Match output is set to high or l...

Page 9: ...NNEL 2 CHANNEL 3 CHANNEL 4 CHANNEL 5 CHANNEL 6 CHANNEL 7 V GROUND CHANNEL 1 CHANNEL 2 CHANNEL 3 CHANNEL 4 CHANNEL 5 CHANNEL 6 CHANNEL 7 RED 0 5V GREEN 0 5V BLUE 0 5V EXT TRIGGER TRANSMIT RECEIVE USER...

Page 10: ...t be downloaded to the sensor by selecting the Send ColorMax Settings button 9 1 1 AVERAGING Selections 1 2 4 8 16 32 64 Default 1 The Averaging drop box allows the user to select the number of measur...

Page 11: ...anging this setting after teaching will affect channels selected for Color Luminosity mode 9 1 5 READ COLORMAX SETTINGS The Read ColorMax Settings button causes the application program to read the cur...

Page 12: ...ts For example channel 1 can be programmed to 5 tolerance channel 2 to 10 tolerance and channel 3 to 15 tolerance using the same sample This allows the user to monitor variations in samples for furthe...

Page 13: ...reviously determined Color and Tolerance values to be entered by the user This function is only available when the Recognition Mode for the selected channel is set to Color and Luminosity After enteri...

Page 14: ...lows the application to load previously programmed settings from a sensor into the application program for review modification or saving to a file Reading the channels from the sensor into the applica...

Page 15: ...atically configure to display the appropriate number of channels When a channel match occurs the indicator will change to blue and the output state box will indicate either high or low as specified by...

Page 16: ...ary to use lower tolerance settings Select the Match output to be high or low 10 Place the target in the sensor field of view and press the Teach ColorMax Channel button The sensor will determine the...

Page 17: ...0 1 0 1 23 0 0 1 0 0 0 1 1 NOTE 1 indicates recognized color 0 indicated unrecognized color 11 2 USING DATA LOGGING IN THE APPLICATION PROGRAM Second a data logging feature is provided allowing readin...

Page 18: ...tive action to be taken prior to parts not meeting the color criteria 12 3 EXTERNAL TRIGGER The triggering options include Free Run Level and Edge Level and Edge triggering require the use of the Exte...

Page 19: ...uniform color should be viewed over a larger area to minimize variations in readings A smaller spot size is necessary in applications where the target is relatively small such as a registration mark...

Page 20: ...or four discrete outputs RGB outputs data transmission 4mm spot CM1000 1 8 Color sensor one discrete output 8mm spot CM1000 4 8 Color sensor four discrete outputs 8mm spot CM1000 7 8 Color sensor seve...

Page 21: ...rd Windows Application software USB cable ColorMax ACCESSORIES CM1000 KIT2 includes the following parts M12 12 5 Interface cable assembly 12 conductor 80 M30X1 5HEX Jam nut M30 x 1 5 mm hex CM1000 I O...

Page 22: ...ColorMax Operating Instructions 22 Document No 10030104 CERTIFICATIONS CE CSA UL Registration 9901994 ColorMax CASE DIMENSIONAL OUTLINE Thread M30 x 1 5 108mm 30mm 10mm...

Page 23: ...ColorMax Operating Instructions 23 Document No 10030104...

Page 24: ...ColorMax Operating Instructions 24 Document No 10030104 BLANK PAGE...

Page 25: ...Instructions 25 Document No 10030104 4564 Johnston Parkway Cleveland Ohio 44128 United States of America WEB http www emxinc com E mail sensors1 emxinc com Telephone 216 518 9888 Fax 216 518 9884 Rev...

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