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EMUGE Speedsynchro Modular/NFC, Operating Instruction

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EMUGE Speedsynchro Modular/NFC Operating Instruction Download Page 28

 

 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

EMUGE Speedsynchro

®

 Modular/NFC 

Operating instruction 

 

 

Article number: 

ZB10056.GB 

 

10701284

 

 

Original in German, Edition: 2, last change: 01.09.2022, change stage: 1 

Please keep the operating instruction for future use! 

 

 
 

 

EMUGE-Werk Richard Glimpel GmbH & Co. KG 

Fabrik für Präzisionswerkzeuge 

 

  Nürnberger Straße 96-100 

 

91207 Lauf 

 

GERMANY 

 

  +49 9123 186-0 

  +49 9123 186-230 

 

  [email protected] 

 

 

 www.emuge-franken.com 

Summary of Contents for Speedsynchro Modular/NFC

Page 1: ...Speedsynchro Modular NFC IKZ Speedsynchro Modular NFC MQL Speedsynchro Modular NFC Operating instruction ...

Page 2: ...e 10 Using the Speedsynchro Modular NFC with adjustment screw 11 2 3 Programming notes 13 2 4 Re putting into operation 14 2 5 Sealing disk 15 Application 15 Assembly of the sealing disk 15 2 6 Collet 16 Application 16 Assembly of the collet 16 2 7 Assembly of the tap cold forming tap 17 2 8 Remove of the tap cold forming tap clamping nut and sealing disk 18 3 Readout operating data via NFC interf...

Page 3: ...ymbols are used Attention Marks special instructions rules and prohibitions which are important in order to avoid any damage Please observe these instructions Note Marks application instructions and other useful information Sectional view Speedsynchro Modular NFC Attention Battery Not rechargeable Do not incinerate Dispose of as prescribed Please refer to chapter 6 page 23 ...

Page 4: ...M1 M8 please refer to Table 1 page 7 The tap cold forming tap is locked via the collets according to DIN ISO 15488 The collets must be chosen depending on the used type and used tap cold forming tap for more information please refer to chapter 2 6 page 16 The collet holders type Speedsynchro Modular NFC are available as IKZ for coolant lubricant pressures up to 50 bar MQL for 1 channel or 2 channe...

Page 5: ...s reduced to a minimum The resulting advantages are no mis cutting of the threads optimized tool life of tap cold forming tap The Speedsynchro Modular NFC has an NFC Modul NFC Near Field Communication with integrated electronics This takes and stores the operating data An NFC enabled smartphone is required to read out the data not included in the delivery For further details please refer to chapte...

Page 6: ...aused by mis operating Hold the tool when loosening the tool clamping to avoid it falling down and damaging the tool and the work piece Keep the tool adaptation clean There are maximum values for cutting speeds and feeds for every kind of machining Please observe such data Please observe the maximum tool dimensions Furthermore the instructions of the tool manufacturers are valid 1 4 Proprietary ri...

Page 7: ... data of Speedsynchro Modular NFC Type Article number Cutting range Clamping range Ø D1 mm Collet size max spindle speed min 1 rpm Transmission ratio Ø D2 C T P max bar Speedsynchro Modular NFC IKZ F3761L01 M1 M8 2 5 8 ER 16 GB 2000 1 4 412 ABS 32 0 5 0 5 50 F3761G26 DIN 1835B 25 Speedsynchro Modular NFC MQL F3771L01 M1 M8 2 5 8 ER 16 GB 2000 1 4 412 ABS 32 0 5 0 5 10 ...

Page 8: ...t be set to the corresponding angular position of the machine side stop block If the angular position is specified when ordering the stop fixture will be pre adjusted by EMUGE at delivery First use please see point 1 3 page 9 If the angular position is not specified when ordering the stop fixture must be adjusted at the first use First use please see point 1 5 page 9 Attention The housing of the S...

Page 9: ...ock of the machine if necessary twist the housing 5 Secure fixing ring in this position by tightening the locking screw 12 15 Nm The looking pin re engages in the fixing ring when changing the Speedsynchro Modular NFC The angle position of the stop fixture is defined The Speedsynchro Modular NFC can be changed or replaced over the tool exchanger Note The locking pin is disengaged from the fixing r...

Page 10: ...ube according to DIN 69895 can be mounted When working with MQL MQL 1 channel MQL 2 channel adapter if HSK A is used as form C the suitable cooling lubricant tube must be mounted depending on the application Shank types SK Mount suitable fixing bolt before first use Attention Owing to the stop fixture it is possible that a second tool place in the tool exchanger may be required It is therefore nec...

Page 11: ...ew and coolant lubricant tube 1 Select the correct adjustment screw Select suitable adjustment screw for clamping diameter When used with MQL Select suitable adjustment screw for threading tool end For internal coolant supply we recommend the adjustment screw with external bevel 2 Assembly of the adjustment screw Note Required internal hexagon wrench SW 2 Adjustment screw with external bevel Tool ...

Page 12: ... of tap cold forming tap Table 2 maximum screw in depth of the adjustment screw Attention The dimension L max must not be exceeded otherwise the adjustment screw is not in contact with the tool To ensure an optimum MQL supply the adjustment screw must contact the square of the tool Clamping diameter Dimension L max WzIF WzAF 6 18 5 18 5 7 18 5 18 5 8 23 23 5 9 23 5 24 5 Traverse 2 mm L max ...

Page 13: ...e machine spindle for the desired tool speed nMSP Rotational speed of machine spindle rpm nTOOL Rotational speed of threading tool rpm Attention The max speed at the machine spindle is n MSP 2000 rpm The max speed at the tool is n WZG 8824 rpm Example thread M6 pitch P 1 mm Desired rotational speed of threading tool nTOOL 6000 rpm Required rotational speed of the machine spindle nMSP 6000 rpm 4 41...

Page 14: ...essive solvents Do not use fibrous materials i e steel wool Test the stop fixture Press the fixing bolt down The fixation must be released please refer to picture 3 page 9 Release the fixing bolt The locking pin must re engage into the fixing ring Check the angular position of the stop fixture refer to chapter 2 2 1 page 8 Attention When working with coolant lubricant The maximum coolant lubricant...

Page 15: ...nd chips into the collet slots We do recommend the use of sealing disks Note Normally a nut for sealing disks is part of the delivery The sealing disk has to be ordered separately suitable for clamping nut and clamping diameter Assembly of the sealing disk 1 Screw off the clamping nut 2 Insert sealing disk into clamping nut as shown on picture Push sealing disk forward into clamping nut until you ...

Page 16: ...ter torque transmission we recommend the use of collets type ER GB The collet sizes for the according Speedsynchro Modular NFC may be taken from Table 1 page 7 The clamping diameter is specified by the tap cold forming tap used Assembly of the collet 1 Insert collet into clamping nut tilt collet The groove of the collet must engage in the eccentric ring of the clamping nut at the marked position T...

Page 17: ...s it is necessary during the tightening of the clamping nut via wrench to support with open ended spanner As an alternative to the open ended spanner the assembly device F3741909 can be used Note Wrenches are part of the delivery To adjust the correct torque please see table 3 we recommend to use a torque wrench Table 3 Tightening torques for clamping nuts Type Recommended tightening torque Nm Hi ...

Page 18: ... Modular NFC parts it is necessary during the loosening of the clamping nut via wrench to support with open ended spanner As an alternative to the open ended spanner the assembly device F3741909 can be used 2 Pull out tap cold forming tap 3 Screw off the clamping nut 4 Tilt collet up to the marking until it is removed from the eccentric ring Remove collet 5 Press the sealing disk out of the clampi...

Page 19: ...ode Power is supplied by a battery integrated in the Speedsynchro Modular NFC the battery charge state can be read via NFC The battery has a service life of several years and is easy replaceable The operating data is not lost when the battery is changed 3 2 Readout operating data The operating data is read out via wireless coupling of smartphone and Speedsynchro antenna The antenna is located unde...

Page 20: ...nce or for new devices the date of delivery 3 Service status Maintenance is recommended after production of 2 million threads or 1000 hours of operation If maintenance is due the traffic indicator jumps from green to red which means in detail Number of threads 2 Mio Operation hours 1000 Number of threads 2 Mio Operation hours 1000 1 2 4 5 7 8 9 3 6 Picture 5 6 Battery status The traffic light colo...

Page 21: ... 2022 21 A short summary of the display functions is shown in the menu selection at the top right under the item Function description Tapping the button in fields 3 6 picture 5 also takes you to this page There are also the terms of use and the imprint Picture 6 ...

Page 22: ...als with a duster depending on how dirty the holder is Attention Do not use any aggressive solvents Do not use fibrous materials i e steel wool Do not clean and dry the Speedsynchro Modular NFC in a temperature range 60 C as this may damage the built in damping elements and the seals 4 3 Maintenance Maintenance is recommended after production of 2 million threads or 1 000 hours of operation During...

Page 23: ...ium battery If the battery is empty it must not be disposed of in household waste Spent batteries may contain toxic waste which can cause harm to environment and damage to health To replace or remove the battery please contact your EMUGE partner For safety reasons do not attempt to remove the battery Failure to properly remove the battery may result in damage to the device All batteries can be rec...

Page 24: ... the EU Directive EN 61000 6 2 25005 Electromagnetic compatibility EMC Immunity for industrial environments and the EU Directive EN 6100 6 4 2007 A1 2011 Electromagnetic compatibility EMC Emission requirements for industrial environments In case of a modification of the product not agreed with EMUGE Werk Lauf this declaration loses its validity The declaration of conformity can be requested at the...

Page 25: ...5 08 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments IEC 61000 6 2 2005 as well as the EN 61000 6 4 2007 A1 2011 Electromagnetic compatibility EMC Part 6 4 Generic standards Emission standard for industrial environments IEC 61000 6 4 2006 A1 2010 In case of a modification of the product not agreed with EMUGE Werk Lauf this declaration loses its val...

Page 26: ...installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determine...

Page 27: ...Speedsynchro Modular NFC Operating instruction edition 01 09 2022 27 Notes ...

Page 28: ...in German Edition 2 last change 01 09 2022 change stage 1 Please keep the operating instruction for future use EMUGE Werk Richard Glimpel GmbH Co KG Fabrik für Präzisionswerkzeuge Nürnberger Straße 96 100 91207 Lauf GERMANY 49 9123 186 0 49 9123 186 230 info emuge franken com www emuge franken com ...

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