Empire DVP20CC Installation Instructions And Owner'S Manual Download

Page: 54 / 56

30794-5-0314

Page 54

Web Site: www.empirecomfort.com

The Empire Cast Iron Stoves

Models:

DVP20CC(30,70)(B,F,M)(N,P)-1

DVP30CC(30,70)(B,F,M,S,W)(N,P)-1

Empire Comfort Systems

918 Freeburg Avenue

Belleville, Illinois 62220-2623

GAS-FIRED

Model

DVP20CC

DVP30CC

Gas Type

Natural Gas

Input BTU/HR (KW/H) Max

19,500

26,500

Input BTU/HR (KW/H) Min

13,500

18,000

21,000

Gas Inlet (Pipe)

3/8"

Orifice

2.15mm

1.55mm

Gas Supply Pressure Max

10.5" W.C. / 2.614 kPa

13.0" W.C. / 3.237 kPa

10.5" W.C. / 2.614 kPa

13.0" W.C. / 3.237 kPa

Gas Supply Pressure Min

4.5" W.C. / 1.121 kPa

11.0" W.C. / 2.739 kPa

4.5" W.C. / 1.121 kPa

11.0" W.C. / 2.739 kPa

Gas Supply Pressure Manifold

3.5" W.C. / .872 kPa

10.0" W.C. / 2.490 kPa

3.5" W.C. / .872 kPa

10.0" W.C. / 2.490 kPa

Height

24-1/8"

27-3/4"

Width

21-1/2"

28-1/16"

Depth

16-1/2"

18"

Summary of Contents for DVP20CC

Page 1: ...quids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qua...

Page 2: ... MILLIVOLT WIRING 27 MILLIVOLT TROUBLESHOOTING 28 IP OPERATING INSTRUCTIONS 29 IP ELECTRONIC SYSTEM WIRING DIAGRAM 30 INTERMITTENT PILOT LIGHTING INSTRUCTIONS 31 INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING 32 34 MAINTENANCE 35 MAINTENANCE AND SERVICE 36 MASTER PARTS DISTRIBUTOR LIST 37 HOW TO ORDER REPAIR PARTS 37 DVP20CC 30 70 PARTS LIST 38 DVP20CC 30 70 PARTS VIEW 39 DVP30CC 30 70 PARTS LIST 40 ...

Page 3: ...mpered glass If the glass is cracked or damaged in any way it should be replaced only with a complete glass frame assembly from Empire See parts list on Pages 38 and 40 for ordering DO NOT use this stove if any part has been underwater Immediatelycallaqualifiedservice technician to inspect the heater and to replace any part of the control system and any gas control which has been under water Any s...

Page 4: ...ped gas can adsorb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may stratify in a closed area and the odor intensity could vary at different levels Since it is heavier than air there may be more odor at lower levels Always be sensitive to the slightest gas odor If you detect any o...

Page 5: ...ovisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE A metal or plastic identification plate shall be per manently mounted to the exterior of the building at a minimum height of eight feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating ap pliance or equipment The sign shall read in print size no less ...

Page 6: ...ced in such work familiar with all precautions required and has complied with all the requirements of the authority having jurisdiction State of Massachusetts The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts The installation must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natura...

Page 7: ...tal Direct Vent 45 Deg kit for DVP20CC Nat Only SD46DVAE45B SD46DVA12B SD 46DVADC SD46DVAWT SD46DVAHC DVKVP45 Vertical Direct Vent 45 Deg kit for DVP20CC LP and Nat and DVP30CC Nat Only SD46DVAE45B SD46DVAE90B SD46DVA12B SD46DVA911B SD46DVADC SD46DVAWT SD46DVAHC Note On horizontal applications snorkel kits may be used DVP20CC LP NAT and DVP30CCNAT SD 46DVASNK14 14 inch pipe snorkel DVP30CCLP SD 46...

Page 8: ...p line be installed near the gas inlet This should consist of a vertical length of pipe tee connected into the gas line that is capped on the bottom in which condensation and foreign particles may collect When using copper or flex connector use only approved fittings Alwaysprovideaunionsothatgaslinecanbeeasilydisconnected for burner servicing Theapplianceandit sindividualshutoffvalvemustbedisconne...

Page 9: ...material are the following Top of appliance ceiling 36 914 4 mm Rear Wall 2 50 8 mm Side Wall 6 152 4 mm Heater Corners 45 angle to Wall 4 101 6 mm Floor 0 0 mm Installation on Rugs and Tile This appliance must be installed on a flat solid continuous surface e g wood metal concrete This may be the floor or it may be raised up on a platform to enhance its visual impact The continu ous surface may b...

Page 10: ...es Simpson Duravent GS 4 6 5 8 American Metal 4 6 5 8 Selkirk Direct Temp 4 6 5 8 Security Secure Vent 4 6 5 8 ICC Inc Excel 4 6 5 8 American Metal Selkirk Direct Temp Security Secure Vent and ICC Inc Excel CAN NOT be used in side wall horizontal vent installations in the state of Massachusetts CLEARANCES cont Figure 5 ...

Page 11: ...pe to termination Under no circumstances should combustible materials including siding be closer than 3 from the top of the 6 5 8 pipe or closer than 1 on the sides and bottom Cutting the Hole After the appliance has been positioned in its permanent location the hole through the exterior wall of the house can be cut This hole needs to be 9 high x 10 wide for 4 x 6 pipe and 10 1 2 x 10 1 2 for 5 x ...

Page 12: ... additional elbows if necessary 4 Positiontheunitsothatmaximumhorizontalrunisnotexceeded Venting Requirements Minimum vertical rise from appliance outlet before any elbows 12 inches 305mm for DVP20CC LP NAT and DVP30CCNAT and 24 inches 610 mm for DVP30CCLP Maximum vertical rise from appliance outlet 40 feet 12 19 m Maximum vertical rise and horizontal run is a combined total of 25 feet 7 62 m Maxi...

Page 13: ...t not exceed 11 feet with one 90 elbow VENTING STOVE cont SPECIALNOTE Foreach45degreeelbowinstalledinthehorizontal run the length of the horizontal run MUST be reduced by 18 inches 457 2 mm Thisdoesnotapplyifthe45degreeelbowsareinstalled on the vertical rise of the vent system Example According to the chart the maximum horizontal run is 12 feet and if two 45 degree elbows are required in the horiz...

Page 14: ...s Venting Routes and Components Important It is always best to locate the appliance in such a way that minimizes the number of offsets and horizontal vent length Sinceitisveryimportantthattheventingsystemmaintainitsbalance Figure 10 between the combustion air intake and the flue gas exhaust certain limitations as to vent configurations apply and must be strictly adhered to The graph showing the re...

Page 15: ...the centerline of the regulator I Clearance to service regulator vent outlet 6 feet 1 83 m minimum J Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 inches 304 8 mm minimum for appliances 100 000 Btuh 30 kW 36inches 914 4 mm minimumforappliances 100 000 Btuh 30 kW K Clearance to a mechanical air supply inlet 6 feet 1 83 m minimum L Cle...

Page 16: ...nd with four equally spaced indented sections When the internal beads of each starting 6 5 8 inch outer pipe line up rotate pipe section clockwise 90 approximately 3 inches The vent pipe is now locked together Continue adding components per the pre planned vent system configuration Be certain that each succeeding vent component is securely fitted and locked into the preceding component in the vent...

Page 17: ...inch x 10 inch hole for 4 x 6 pipe and 10 1 2 x 10 1 2 hole for 5 x 8 pipe previously cut Secure with nails or screws Continue the vent run through the firestops See Figure 14 Figure 15 Vertical runs of this system which pass through ceilings require the use of one ceiling firestop at the hole in each ceiling through which the vent passes Position a plumb bob directly over the center of the vertic...

Page 18: ...ews provided Before attachment of the termination run a bead of silicone sealant rated above 250 F on its outside edge too so as to make a seal to that exterior wall NOTE Wood screws can and should be replaced with appropriate fasteners for use on stucco brick concrete or other types of siding CAUTION Ifexteriorwallsarefinishedwithsiding vinyl aluminum etc it is necessary to install the vinyl sidi...

Page 19: ...n these cases increasing the vent height may solve this problem When terminating the vent cap near an exterior wall or overhang maintain minimum clearances as shown in Figure 20 General Maintenance Conduct an inspection of the venting system semi annually Recommended areas to inspect are as follows 1 Check areas of the venting system which are exposed to the elements for corrosion These will appea...

Page 20: ...m are maintained Vertical Through the Roof Applications Your Gas Stove has been approved for a Vertical installations up to 40 feet of vent run b Two sets of 45 degree elbow offsets within these vertical installations From 0 to a maximum of 8 feet a vent pipe can be used between elbows c Wall straps must be used to support offset pipe every 4 feet This applications will require that you first dete...

Page 21: ...14 Page 21 LOG IDENTIFICATION Log Photo Front Views Description Part Number DVP20CC DVP30CC REAR LOG 29790 29795 RIGHT LOG 29792 29797 LEFT LOG DVP20CC shown 29791 29796 TOP BRANCH 29793 N A TOP BRANCH N A 29798 ...

Page 22: ...ort Shelf 2 Place the Right Log onto the two right pins on the burner 3 Place the Left Log onto the two left pins on the burner 4a For DVP20CC Logsets Place the Top Branch on the pin on the Rear Log with the fork resting on the Left and Right Logs 4b For DVP30CC Logsets Place the Top Branch on the Pins on the Rear Log and Left Log 5 Place ember material on front burner ports as shown in Figure 25 ...

Page 23: ...lot flame to operate an additional one to two minutes before you turn the gas control knob from the PILOT position to the ON position This time period allows the millivolts electrical current to build up to a sufficient level allowing the gas control to operate properly 1 FollowtheSAFETYandLIGHTINGINSTRUCTIONSforstanding pilot controls found in this manual and on labels found in control compartmen...

Page 24: ...tion and maintenanceappointment theservicepersonshouldcleandust lint and any light accumulation from the logs and the firebox area An extra soft brush should be used on the logs as they are extremely fragile a vacuum cleaner may be used on the firebox If at any time the logs cannot be removed or installed without forcing the cause must be found The logs must never be forced CAUTION The ceramic log...

Page 25: ...ite end of the wire harness the black and green wires female push ons attach to the gas valve An additional green wire and the red wire which are stripped and bare will attach to the 750 millivolt wall thermostat accessory or to one of the other accessories that can be purchased for use with your log set Operation of ON OFF REMOTE Switch with no Accessories To ignite main burner turn the control k...

Page 26: ... thermostat to desired setting A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical...

Page 27: ...C TO THE WALL SWITCH OR THE CONTROL VALVE WILL BE DESTROYED WARNING LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROL WIRING ERRORS CAN CAUSE IM PROPER AND DANGEROUS OPERATION VERIFY PROPER OPERATION AFTER SERVICING For Standing Pilot Ignition Wiring Appliance Requirements WARNING DO NOT CONNECT 110 120 VAC TO THE GAS CONTROL VALVE OR THE APPLIANCE WILL MALFUNCTION AND THE VALVE WILL B...

Page 28: ...nd the ON OFF switch in the OFF position Replace the faulty thermopile if the reading is below the specified minimum With the pilot in the ON position disconnect the thermopile leads from the valve Take a reading at the thermopile leads The reading should be 325 millivolts minimum Replace the thermopile if the reading is below the minimum c Defective valve Turn valve knob to ON Place ON OFF switch...

Page 29: ...ll be energized allowing gas to flow to the burner 1 Follow the SAFETY and LIGHTING INSTRUCTIONS for In termittent Pilot controls found in this manual and on labels found in the control compartment located in the lower cavity of the appliance 2 During the operating season or in power outage periods it is recommended that the pilot remain in the CPI standing pilot mode to reduce cold start issues a...

Page 30: ...ufactured mobile home where not prohibited by local codes This appliance is not convertible for use with other gases unless a certified kit is used CAUTION Do not operate the appliance with panel s removed cracked or broken Replacement of the panel s should be done by a licensed or qualified service person WARNING Improper installation adjustment alteration service or maintenance can cause propert...

Page 31: ...tion information FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life A This appliance has a pilot which can be lighted with the manual on off switch a remote control or by switching the receiver switch to the ON position When lighting the pilot follow these instructions e...

Page 32: ...tions on page 31 and Wiring Diagram on page 30 Troubleshooting Before proceeding with the procedures in the following trouble shooting table verify that the power supply AC DC adapter is present and that the batteries inside the receiver and or optional battery pack are fresh and installed with correct polarity Make sure all the connections between the wire harnesses and system components are prop...

Page 33: ...wire harness 4 Replace the DFC board 1 Verify the electrical connections integrity and make sure they are in accordance with the relevant system wiring diagram If necessary replace the wire harness 2 If pilot flow adjuster screw is not sealed Check if pilot flow adjust screw is set correctly in accordance with the appliance manufacturer instructions If necessary correct it 3 Replace pilot tube or ...

Page 34: ...e and verify voltage at ignition between the EV1 terminal and the ground connection on the valve body 5 1 If the voltage is greater than 0 then Replace Valve 5 2 Or Replace DFC 6 Check the pressure at the outlet pressure test point out according to the manufacturer s instruction If not in accordance replace the gas valve 1 Verify the electrical connections integrity and make sure they are in accor...

Page 35: ...on top of firebox 6 Place glass frame assembly on a non abrasive surface The exterior of the glass frame assembly should be facing the non abrasive surface 7 Insert a putty knife between glass and bottom corners on frame Carefully separate glass from frame 8 Use putty knife to remove silicone and gasket material from frame Surface of frame must be clean and dry 9 At each corner of frame apply two ...

Page 36: ...tly if possible By Qualified service technician Home owner Task Inspect the external vent cap on a regular basis to ensure that no debris is interfering with the flow of air Inspect entire vent system for proper function NOTICE Prior to operating this unit be sure to clean the interior porcelain coated liner panels and glass door with a soft clean cloth Due to normal manufacturing processes finger...

Page 37: ...treet Hartford CT 06114 Phone 860 722 2433 Toll Free 800 243 9360 Fax 860 293 0479 Toll Free Fax 800 274 2004 Websites www fwwebb com www victormfg com Parts Heater Hearth and Grills MASTER PARTS DISTRIBUTOR LIST Parts Not Under Warranty Parts can be ordered through your Service Person Dealer or a Master Parts Distributor See this page for the Master Parts Distribu tors list For best results the s...

Page 38: ...053 R4053 R4053 DOOR CLAMP 17 P253 P253 P253 P253 FITTING ORIFICE ANGLED 18 11269 11269 11269 11269 GAS LINE BRACKET 19 30462 30462 30622 30622 TUBING ASSEMBLY INLET 20 P316 P316 ORIFICE 2 15MM 20 P182 P182 ORIFICE 55 21 R2423 R2423 R2423 R2423 CONNECTOR MALE 5 16 X 3 8 NPT BODY ONLY 22 29526 29526 29770 29770 VALVE BRACKET 23 R7578 R11126 VALVE LPG 23 R7577 R11125 VALVE NAT 24 30930 30930 IP CONT...

Page 39: ...URY OR DEATH DVP20CC 30 70 PARTS VIEW PLEASE NOTE When ordering parts it is very important that part number and description of part coincide IP ONLY IP ONLY 1 2 3 4 4 5 5 6 7 8 9 9 10 10 10 10 11 13 14 18 15 16 16 17 20 19 21 23 22 22 23 26 25 27 28 29 DVP30 30 30 31 32 32 33 12 24 37 35 38 34 36 DVP20 ...

Page 40: ...INE BRACKET 19 29764 29764 30621 30621 TUBING ASSEMBLY INLET 20 P285 P285 ORIFICE 39 20 P258 P258 ORIFICE 1 55MM 21 R2423 R2423 R2423 R2423 CONNECTOR MALE 5 16 X 3 8 NPT BODY ONLY 22 29526 29526 29770 29770 VALVE BRACKET 23 R7578 R11126 VALVE LPG 23 R7577 R11125 VALVE NAT 24 30930 30930 IP CONTROL BRACKET 25 R11123 R11123 WIRE HARNESS INCLUDES PILOT SWITCH 26 R11127 R11127 CONTROL BOARD 27 R11122 ...

Page 41: ...HER PARTS COULD CAUSE INJURY OR DEATH IP ONLY IP ONLY 1 2 3 4 4 5 5 6 7 8 9 9 10 10 10 10 11 13 14 18 15 16 16 17 20 19 21 23 22 22 23 26 25 27 28 29 DVP30 30 30 31 32 32 33 12 24 37 35 38 34 36 DVP20 PLEASE NOTE When ordering parts it is very important that part number and description of part coincide ...

Page 42: ...RT BRACKET 2 REQUIRED 12 N A R9549 CASTING LEG B 13 N A R9548 CASTING LEG A PORCELAIN BLACK 1 N A R11355 VENT OPENING INSERT MIDDLE 2 N A R9570 TOP INSERT RIGHT 3 N A R9569 TOP INSERT LEFT 4 R11314 R9568 CASTING TOP 5 R11316 R9681 CASTING FRONT 6 R11313 R9567 CASTING SIDE RIGHT 7 R11312 R9566 CASTING SIDE LEFT 8 N A R9683 CASTING DOOR RIGHT 9 N A R9682 CASTING DOOR LEFT 10 24191 24191 FIREBOX SUPP...

Page 43: ... 43 CASTING PARTS VIEW USE ONLY MANUFACTURER S REPLACEMENT PARTS USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH PLEASE NOTE When ordering parts it is very important that part number and description of part coincide ...

Page 44: ... using two 20 hex head bolts per support sliding support flush to casting before fully tightening bolts as shown in Figure 35 9 Replace cast iron or stone inlay inserts into casting top Note Be sure to remove side shelf supports prior to removing cast iron top to eliminate potential scratching or chipping to the cast iron sides Note Due to inherent properties of the casting process non combustible...

Page 45: ...t and continue installation with appropriate wire channel shipped with blower See Figure 38 5 Route fan control wires through rectangular notch on wire channel left 6 Attach 1 4 push on terminal from blue wire on the fan control to the AUTO top tab on the switch 7 Attach1 4 push onterminalfromblackwiretotheOFF middle tab on the switch 8 Attach 1 4 push on terminal from white wire on the fan contro...

Page 46: ...ctrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 if an external electrical source is utilized This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug For an ungrounded receptacle an adapter which has two ...

Page 47: ...USHING 2 R1499 RUBBER GROMMET 3 31739 BLOWER HOUSING 4 R1410 STRAIN RELIEF BUSHING 5 R9927 BLOWER ASSEMBLY 6 24225 BLOWER COVER 7 R6159 CORD SET 8 R10363 WIRE HARNESS 9 R2503 FAN CONTROL 10 24222 FAN CONTROL BRACKET 11 R2805 AUTO OFF ON SWITCH 12 R4192 RHEOSTAT KNOB 13 18879 RHEOSTAT 14 26050 WIRE CHANNEL LEFT DV 15 26052 WIRE CHANNEL LEFT VF ...

Page 48: ...ameter holes in the keyholes over and behind the four hex head screws that were loosened in Step 1 Push inwardontheblowerassemblytolockthekeyholesintoposition behind the screws Tighten four hex head screws to secure blower assembly to exterior bottom of the appliance 4 Remove wire channel left from appliance by removing two 10 x 1 2 screws on left side of the appliance 5 Route fan control wires th...

Page 49: ...move the grounding prong from this plug For an ungrounded receptacle an adapter which has two prongs and a wire for grounding can be purchased plugged into the ungrounded receptacleanditswireconnectedtothereceptaclemountingscrews With this wire completing the ground the appliance cord plug can be plugged into the adapter and be electrically grounded CAUTION Labelallwirespriortodisconnectionwhenser...

Page 50: ...N 1 R1454 Brass Bushing 4 Required 2 R1499 Rubber Grommet 4 Required 3 CI002 Blower Housing 4 R1517 Tinnerman Clip 4 Required 5 R2804A Blower Assembly 6 CI003 Blower Housing Cover 7 R2099 Cord Set 8 R3767A Wire Harness 9 24222 Fan Control Bracket 10 R2503 Fan Control 11 R2805 Auto Off On Switch 12 R1410 Bushing 7 8 Diameter ...

Page 51: ...wner The appliance must be installed by a qualified installer and operated in accordance with the instructions furnished with the appliance A bill of sale cancelled check or payment record should be kept to verify purchase date and establish warranty period Ready access to the appliance for service What Is Not Covered Damages that might result from the use misuse or improper installation of this a...

Page 52: ...30794 5 0314 Page 52 APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed Notes ...

Page 53: ...30794 5 0314 Page 53 APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed Notes ...

Page 54: ...nput BTU HR KW H Max 19 500 26 500 26 500 Input BTU HR KW H Min 13 500 18 000 21 000 Gas Inlet Pipe 3 8 3 8 Orifice 2 15mm 55 39 1 55mm Gas Supply Pressure Max 10 5 W C 2 614 kPa 13 0 W C 3 237 kPa 10 5 W C 2 614 kPa 13 0 W C 3 237 kPa Gas Supply Pressure Min 4 5 W C 1 121 kPa 11 0 W C 2 739 kPa 4 5 W C 1 121 kPa 11 0 W C 2 739 kPa Gas Supply Pressure Manifold 3 5 W C 872 kPa 10 0 W C 2 490 kPa 3 ...

Page 55: ...nstruction material are the following Top of appliance ceiling 36 inches Heater Corners 45 angle to Wall 4 inches Rear Wall 1 inches Floor 0 inches Side Wall 6 inches Installation on Rugs and Tile This appliance must be installed on a flat solid continuous surface e g wood metal concrete This may be the floor or it may be raised up on a platform to enhance its visual impact The appliance may be in...

Page 56: ...ms Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question please contact your dealer www empirecomfort com ...

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