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Page 7

GAS SUPPLY

Locating Gas Supply

The gas line can enter the unit either through the floor or outside 

wall.  The gas line opening should be made at this time.  Location 

of the opening will be determined by the position of floor joists and 

the valve and union used for servicing.

Recommended Gas Pipe Diameter

Pipe Length

Schedule 40 Pipe

Inside Diameter

Tubing, Type L 

Outside Diameter

Nat.

L.P.

Nat.

L.P.

0-10 feet

0-3 meters

1/2”

12.7 mm

3/8”

9.5mm

1/2”

12.7 mm

3/8”

9.5 mm

10-40 feet

4-12 meters

1/2”

12.7 mm

1/2”

12.7mm

5/8”

15.9 mm

1/2”

12.7 mm

40-100 feet

13-30 meters

1/2”

12.7 mm

1/2”

12.7mm

3/4”

19 mm

1/2”

12.7 mm

100-150 feet

31-46 meters

3/4”

19 mm

1/2”

12.7 mm

7/8”

22.2 mm

3/4”

19 mm

Note:

 Never use plastic pipe. Check to confirm whether your local 

codes allow copper tubing or galvanized.

Note: 

Since some municipalities have additional local codes, it is 

always best to consult your local authority and installation code.

The use of the following gas connectors is recommended:

—  ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing 

and Fittings

—  ANS Z21.45 Assembled Flexible Appliance Connectors of Other 

Than All-Metal Construction

The above connectors may be used if acceptable by the authority 

having  jurisdiction.  The  state  of  Massachusetts  requires  that  a 

flexible appliance connector cannot exceed three feet in length.

NPT NIPPLE

Figure 1 

Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/

CGA-B149 (.1 or .2) installation code. 

Installing a New Main Gas Cock

Each appliance should have its own manual gas cock.

A manual main gas cock should be located in the vicinity of the unit. 

Where none exists, or where its size or location is not adequate, 

contact your local authorized installer for installation or relocation.

Compounds used on threaded joints of gas piping shall be resistant 

to the action of liquefied petroleum gases. The gas lines must be 

checked for leaks by the installer. This should be done with a soap 

solution watching for bubbles on all exposed connections, and if 

unexposed, a pressure test should be made. 

Never use an exposed flame to check for leaks. Appliance must be 

disconnected from piping at inlet of control valve  and pipe capped 

or plugged for pressure test. Never pressure test with appliance 

connected; control valve will sustain damage!

A gas valve and ground joint union should be installed in the gas 

line upstream of the gas control to aid in servicing. It is required by 

the National Fuel Gas Code that a drip line be installed near the gas 

inlet. This should consist of a vertical length of pipe tee connected 

into the gas line that is capped on the bottom in which condensation 

and foreign particles may collect. 

Figure 2

Method of Installing a Tee Fitting Sediment Trap

Pressure Testing of the Gas Supply System

1. To check the inlet pressure to the gas valve, a 1/8" (3mm) N.P.T.

plugged tapping, accessible for test gauge connection, must be

placed immediately upstream of the gas supply connection to

the appliance.

2. The  appliance  and  its  individual  shutoff  valve  must  be

disconnected from the gas supply piping system during any

pressure testing of that system at test pressures in excess of

1/2 psig (3.5 kPa).

3.  The appliance must be isolated from the gas supply piping system 

by closing its individual manual shutoff valve during any pressure

testing of the gas supply piping system at test pressures equal

to or less than 1/2 psig (3.5 kPa).

Attention!

 If one of the above procedures results in pressures in 

excess of 1/2 psig (14" w.c.) (3.5 kPa) on the appliance gas valve, 

it will result in a hazardous condition.

Checking Manifold Pressure

Both  Propane  and  Natural  gas  valves  have  a  built-in  pressure 

regulator in the gas valve. Natural gas models will have a manifold 

pressure of approximately 4.0" w.c. (.996kPa) at the valve outlet 

with the inlet pressure to the valve from a minimum of 5.0" w.c. 

(1.245kPa) for the purpose of input adjustment to a maximum of 

10.5" w.c. (2.61kPa).  Propane gas models will have a manifold 

pressure  approximately  10.0"  w.c.  (2.49kPa)  at  the  valve  outlet 

with the inlet pressure to the valve from a minimum of 11.0" w.c. 

(2.739kPa) for the purpose of input adjustment to a maximum of 

13.0" w.c. (3.237kPa). 

A  1/8"  (3mm)  N.P.T.  plugged  tapping,  accessible  for  test  gauge 

connection, is located on the outlet side of the gas control.

Summary of Contents for DV210SGXLP-1

Page 1: ...ombustion which can cause death or serious illness Installer Leave this manual with the appliance Consumer Retain this manual for future reference WARNING If the information in these instructions are not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this o...

Page 2: ...ations 6 Gas Supply 7 Clearances 8 Installation Instructions 8 9 Lighting Instructions 10 Maintenance 12 Pilot Flame Characteristics 13 Main Burner Flame Characteristics 13 Troubleshooting 13 Parts List 14 Parts View 15 Optional Blower Installation Instructions 16 17 Master Parts Distributor List 18 How to Order Repair Parts 18 Warranty 19 SECTION PAGE ...

Page 3: ...service person More frequent cleaning may be required due to ex cessive lint from carpeting bedding materials etc It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean DO NOT put anything around the furnace that will obstruct the flow of combustion and ventilation air DO keep the appliance area clear and free from combustiblematerial gaso...

Page 4: ...n adsorb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may stratify in a closed area and the odor intensity could vary at different levels Since it is heavier than air there may be more odor at lower levels Always be sensitive to the slightest gas odor If you detect any odor treat ...

Page 5: ...tector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE A metal or plastic identification plate shall be per manently mounted to the exterior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or e...

Page 6: ...ion devices are located not less than 18 457mm above the floor Such equipment shall be located or protected so it is not subject to physical damage by a moving vehicle Qualified Installing Agency Installationandreplacementofgaspiping gasutilizationequipment or accessories and repair and servicing of equipment shall be performed only by a qualified agency The term qualified agency means any individ...

Page 7: ...de Never use an exposed flame to check for leaks Appliance must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test Never pressure test with appliance connected control valve will sustain damage A gas valve and ground joint union should be installed in the gas line upstream of the gas control to aid in servicing It is required by the National Fuel Gas...

Page 8: ...ovided 64mm 13mm Figure 4 CLEARANCES INSTALLATION INSTRUCTIONS 1 In selecting a location for installation it is necessary to provide adequate accessibility clearances for servicing and proper installation 2 Although certified for 0 clearance to the floor the unit is held in placebyawallbracket Enoughclearance 2 51mm suggested to allow changing or adding floor covering is recommended Other clearanc...

Page 9: ... wall plate Use additional caulking to correct uneven wall surface such as clapboard 3 Attach 5 127mm diameter air inlet tube onto the collar of air drop assembly Attach caulked outside wall plate into the 5 127mm diameter air inlet tube Position the outside wall plate so that 5 127mm diameter air inlet tube has a slight downward slopetotheoutside Thedownwardslopeisnecessarytoprevent the entry of ...

Page 10: ...N Pilot access cover must be kept tightly closed during operation TO TURN OFF GAS TO APPLIANCE FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a fire or explo sion may result causing property damage personal injury or loss of life A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B BEFOR...

Page 11: ...ice threads when replaced 5 To remove the entire gas valve the nut holding the orifice fitting to the chamber must be removed and the gas supply to the valve disconnected After this the valve and orifice elbow can be removed as a unit Cleaning The Pilot Burner Proper operation depends on a good pilot flame The flame must cover the top of the thermopile Cleaning of the pilot may be an annual necess...

Page 12: ...ir will produce an orange flame Do not mistake it for an improper yellow flame Figure 8 Thepilotflameisblueandgoestowardthemainburnerandthermopile horizontally A slight yellow tip on the flame is normal The pilot flame must surround and extend approximately 1 4 6mm beyond the thermopile and must extend beyond the first row toward the second row of main burner ports Figure 7 PILOT FLAME CHARACTERIS...

Page 13: ... 3 Yellow pilot flame a Obstruction at pilot orifice b Clean and properly size orifice 4 Pilot and main burner go out during normal operation a Check millivolts b Check for proper size of pilot flame c Check for defective or weak thermopile d Check input reduce as needed e Cover on pilot lighter hole must be air tight f Check for tight fit of air and flue tubes at both ends of vent assembly No obs...

Page 14: ...13 P104 ORIFICE FITTING 14 R1055 ELECTRODE AND WIRE 15 P103 MANIFOLD 16 R5598 GAS VALVE 7000 MVRLC NAT 16 R5599 GAS VALVE 7000 MVRLC LPG 17 R2890 PILOT BURNER W ORIFICE LPG 17 R2893 PILOT BURNER WITH ORIFICE NAT 18 TH335 PILOT SHIELD 19 M151 GASKET PILOT BURNER 20 TH133 CHAMBER DOOR WITH GASKET DV210 20 TH134 CHAMBER DOOR WITH GASKET DV215 21 TH365 VALVE BRACKET 22 TH336 PILOT TUBING 1 4 6 4mm WIT...

Page 15: ...Page 15 PARTS VIEW ...

Page 16: ...local codes with the National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 if an external electrical source is utilized This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug For an ungrounded rec...

Page 17: ...aces DV210 and DV215 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS Oiling the Motor Oiling holes are provided on each end of the motor for oiling The blower should have five drops of 20 motor oil every 6 months Do not use machine oil Cleaning the Blower Wheel In some areas such as near bedrooms and on floors with a hard surface the blower wheel will be filled with lint very quickly Avisual check of th...

Page 18: ...equired for warranty parts All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number and Serial Number from the name plate on your equipment Then determine the Part Number not the Index Number and the Description of each part from the fol lowing illustration and part list Be sure to give all this information Appliance Model Number Part Description Appl...

Page 19: ...ns furnished with the appliance A bill of sale cancelled check or payment record should be kept to verify purchase date and establish warranty period Ready access to the appliance for service What Is Not Covered Damages that might result from the use misuse or improper installation of this appliance Travel diagnostic costs and freight charges on warranted parts to and from the factory Claims that ...

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