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38142-2-0719

Page 22

BURNER ORIFICE CONVERSION - Slope style burners

8b.  On model BVP42FP3 series fireplaces, you will have a 

rectangular slope style burner. To gain access to the main 

orifice, disconnect the gas supply tubing at the air shutter.

9b.  Remove the orifice holder from the air shutter, then remove the 

NG orifice.

10b. Replace the removed NG orifice with the new Propane orifice 

designated  in  the  orifice  reference  chart  for  your  fireplace 

model. Secure the new orifice and replace the orifice/orifice 

holder back into the air shutter and secure.

11b. Loosen the air shutter screw and reset the air shutter opening 

in accordance with the dimension shown in the reference chart 

for the appropriate model fireplace.

PILOT ORIFICE CONVERSION

12.  Locate the pilot assembly.

13.  Pull upward on the round pilot flame hood to remove.

14.  Using a 5/32" Hex Allen wrench, remove the pilot orifice, then 

replace with the new pilot orifice marked #35.

ImPORTANT: 

 

Failure to install the correct orifice will result in unit 

over-firing that could overheat the appliance and result in a fire.

15.  Refer  to  log  placement  found  in  your  fireplace  installation 

manual to place logs onto the burner assembly.

16.  Loosen screw and attach a manometer or pressure gauge to 

the outlet pressure tap of the control valve.

17.  Turn on the gas supply. Turn on the electrical supply to the 

appliance. Check for gas leaks using a soap and water solution 

or leak detection solution. Bubbles indicate a leak that MUST 

be corrected. Do not use an open flame to test for gas leaks.

18.  Check the air shutter opening. See chart and illustration below.

19.  Relight the main burners and verify proper burner ignition and 

operation.

20.  With the main burner burning, read the pressure on the 

manometer or pressure gauge. The pressure on the gauge 

should read between 9.8" and 10.2"w.c.

21.  Turn off the gas supply. Turn off the electrical supply to the 

appliance.

22.  Remove the manometer or pressure gage. Tighten the screw 

in the pressure tap.

23.  Turn on the gas supply. Turn on the electrical supply to the 

appliance.

24.  Immediately test all gas line connections and the control valve 

for gas leaks using a soap and water solution or gas detection 

for solution. Bubbles indicate a leak that MUST be corrected. 

Do not use an open flame to check for gas leaks.

25.  Using  a  ball  point  pen,  fill  out  the  conversion  label  that  is 

supplied with the conversion kit. Place the conversion label 

adjacent to the rating plate.

26.  Test operation of fireplace once again. Allow the fireplace to 

operate for at least 10 minutes and check flame coloration. 

Flame on rear of burner should be yellow without any orange-

colored  tip.  Minor  adjustment  of  the  air  shutter  may  be 

necessary to "tune in" the proper flame color.

The burner flame and pilot flame must be checked for proper 

flame characteristics, as outlined in this manual. 

VERIFYING INPUT RATE OF CONVERTEd FIREPLACE

The input of the fireplace must be checked as follows:

1.  Turn off all other gas appliances. Clock the gas meter and 

determine the number of seconds required to consume one 

cubic foot of gas.

2.  3600 ÷ time (in seconds) = cu. ft. per hour.

3.  Then cu. ft. per hour x heating value of gas = input rate 

 

(BTU/Hr). On installation without gas meters, check manifold 

for proper pressure.

NOTE:

 The rate noted on the data plate is measured after 45 minutes 

of continuous operation and adjusted for test conditions such as 

temperature, and barometric pressure. The above procedure is a 

check for correct conversion only.

PLACEmENT OF GAS CONVERSION LABEL

Conversion label 2139 is to be filled out completely and placed with 

the data plate attached near the valve.

If the appliance has not been installed, or a warranty card has not 

been returned to Empire Comfort Systems, Inc., check off type of 

gas converted to on card (for reference once the unit is installed). 

Also, indicate conversion by adding "Conv." behind gas.

mOdEL

AIR SHUTTER 

SETTINGS

BURNER 

ORIFICE

Opening "A"

Propane

BVd34

5/16"

(7.9mm)

1.35mm

P-289

BVd36

5/16"

(7.9mm)

1.45mm

P-208

BVP42

FULL OPEN

1.65mm

P-250

Air shutter settings shown are factory settings. Some venting 

configurations  may  require  minor  air  shutter  adjustments  for 

optimum performance.

“A”

STANdING PILOT PROPANE GAS CONVERSION (CONT'd)

f i r e - p a r t s . c o m

Summary of Contents for MILLIVOLT 3 Series

Page 1: ...o light any appliance Do not touch any electrical switch do not use any phone in your building Leave the building immediately Immediately call your gas supplier from a neighbor s phone Follow the gas...

Page 2: ...ctronic System Operating Instructions 23 IPI Electronic System Wiring Diagram 24 Intermittent Pilot Lighting Instructions 25 Intermittent Control System Troubleshooting 26 28 Intermittent Pilot Propan...

Page 3: ...for use with glass doors or equivalent shall emphasize that the appliance is not for use with glass doors 11 Where applicable provide a means by which the consumer can identify the barrier such as gra...

Page 4: ...absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity Propane Gas may stratify in a closed area and...

Page 5: ...the person and company making the change WARNING ANY CHANGE TO THIS FIREPLACE OR ITS CONTROLS CAN BE DANGEROUS Improper installation or use of the fireplace can cause serious injury or death from fir...

Page 6: ...NS FIREPLACE DIMENSIONS BVD34FP BVD36FP BVP42FP Input Btu hr Maximum 21 000 25 000 30 000 KWH Maximum 6 2 7 3 8 8 B Vent Size 4 Diameter 6 Diameter 6 Diameter Natural Standard Orifice 44 086 P 252 42...

Page 7: ...ust be maintained from the perpendicular side wall and the screened opening of the appliance Figure 2 Combustible Material No greeting cards stockings or ornamentation of any type should be placed on...

Page 8: ...gas shut off should be located in the vicinity of the unit Where none exists or where its size or location is not adequate contact your local authorized installer for instal lation or relocation Compo...

Page 9: ...Gasvalveshaveabuilt inpressure regulator in the gas valve Natural Gas models will have a manifold pressure of approximately 3 5 w c 871kPa at the valve outlet with the inlet pressure to the valve from...

Page 10: ...ecommended that it be installed Installation of the fresh air kit should be performed at the framing stage of the fireplace installation The fresh air kit installs on the left side of the fireplace To...

Page 11: ...cover the black fireplace front WARNING When finishing the fireplace never obstruct or modify the air inlet outlet louvers in any manner Provide adequate clearances around air openings into the combus...

Page 12: ...draft ordown drafting Inthesecases increasing the vent height may solve this problem General Maintenance Conduct an inspection of the venting system semi annually Recommended areas to inspect are as f...

Page 13: ...around the vent system Do not pack air spaces with insulation or other material Vertical Venting No Elbows Figure 14 Offset Venting With Elbows Figure 15 Vent supports are per vent manufacturer s spec...

Page 14: ...he fireplace floor EMBER MATERIAL PLACEMENT ON BURNER 6 After all logs are positioned properly apply Rockwool ember material to the front burner port area To apply carefully separate the ember materia...

Page 15: ...when completing the following log placement steps 1 Place rear 1 log onto two 2 pins on rear log support 2 Place left front 2 log onto two 2 left front pins on burner pan 3 Place right front 3 log ont...

Page 16: ...1 minute time period you can release the gas control knob and the pilot will stay ON Allow your pilot flame to operate an additional one 1 to two 2 minutes before you turn the gas control knob from th...

Page 17: ...s After stripping and baring the wire ends connect the two stripped ends to the remote receiver Reconnect the 1 4 insulated wire terminal short 18 wire to the gas valve wire terminal See Figure 23 Mil...

Page 18: ...S VALVE PILOT VEILLEUSE MANUAL RESET LIMIT SWITCH WALL SWITCH INTERRUPTEUR MURAL THERMOPILE OPTIONAL REMOTE CONTROL RECEIVER FACULTATIVE CONTROLE E DISTANCE DU RECEPTEUR CONTROL RECEIVER CONTROLE E DI...

Page 19: ...1 STOP Read the safety information above 2 Set wall switch or remote to OFF 3 Turn off all electric power to the appliance if applicable 4 Open bottom louver assembly or open valve access door 5 Push...

Page 20: ...t Check the thermopile with a millivolt meter Take the reading at TH TP TP terminals of the gas valve The meter should read 350 millivolts minimum while holdingthevalveknobdepressedinthepilotposition...

Page 21: ...Fireplace BVD34FP3 SERIES BVD36FP3 SERIES BVP42FP3 SERIES Quantity Supplied Pilot Orifice 35 R 7658 35 R 7658 35 R 7658 1 Main Burner Orifice P 289 1 35mm P 208 1 45mm P 250 1 65mm 1 Dexen 10 w c Regu...

Page 22: ...n on the electrical supply to the appliance 24 Immediately test all gas line connections and the control valve for gas leaks using a soap and water solution or gas detection for solution Bubbles indic...

Page 23: ...r cord then plug the adapter into a 120V receptacle 1 Follow the SAFETY and LIGHTING INSTRUCTIONS for Intermittent Pilot controls found in this manual and on labels found in the control compartment lo...

Page 24: ...e with other gases unless a certified kit is used CAUTION Do not operate the appliance with panel s removed cracked or broken Replacement of the panel s should be done by a licensed or qualified servi...

Page 25: ...es turn the gas shut off valve clockwise to OFF and call your service technician or gas supplier 12 Replace the front surround assembly or close bottom louver assembly if applicable 13 Operation of th...

Page 26: ...is present and that the batteries inside the receiver and or optional battery pack are fresh and installed with correct polarity Make sure all the connections between the wire harnesses and system com...

Page 27: ...ilot gas pressure incorrect Adjust gas pressure Pilot Gas Line bent or kinked Replace pilot tube Faulty pilot Sensor bent Replace Pilot Faulty valve Replace Valve Pilot continues to spark when pilot i...

Page 28: ...ing Move optional remote away from fireplace Set higher temperature on Optional remote ON OFF device Optional Remote control batteries failing Replace batteries in remote transmitter and receiver Faul...

Page 29: ...h the Intermittent Pilot fireplace Check the items in the kit with the parts list Notify the supplier of any items that are missing before installing the conversion kit intermittent pilot PROPANE GAS...

Page 30: ...below 19 Relight the main burners and verify proper burner ignition and operation 20 With the main burner burning read the pressure on the manometer or pressure gauge The pressure on the gauge should...

Page 31: ...Please Note It is normal for appliances fabricated of steel to give off someexpansionand orcontractionnoiseduringthestart up or cool down cycle Similar noises are found with your furnace heat exchange...

Page 32: ...2 ORIFICE NATURAL 19 R7572 R7572 R7572 R7572 JAMB NUT 20 P212 P212 P212 P212 ORIFICE HOLDER 21 19384 19384 38130 38130 TUBING ASSEMBLY 22 R2423 R2423 R2423 R2423 MALE ADAPTOR 23 N A N A 31300 31300 PI...

Page 33: ...10 11 12 13 14 16 24 19 17 18 26 27 28 21 20 15 29 30 35 36 37 38 39 22 40 41 Y MILLIVOLT BURNER ASSEMBLY 5 PIECE LOG ASSEMBLY 43 42 25 46 31 33 32 44 34 45 16 24 19 17 18 26 27 28 20 15 29 22 42 23 2...

Page 34: ...86 ORIFICE NATURAL 19 R7572 R7572 R7572 R7572 JAMB NUT 20 P212 P212 P212 P212 ORIFICE HOLDER 21 19420 19420 38131 38131 TUBING ASSEMBLY 22 R2423 R2423 R2423 R2423 MALE ADAPTOR 23 N A N A 31300 31300 P...

Page 35: ...5 4 2 3 1 8 9 9 10 11 12 13 14 16 24 19 17 18 26 27 28 21 20 15 29 30 35 36 37 38 39 22 40 41 Y MILLIVOLT BURNER ASSEMBLY 5 PIECE LOG ASSEMBLY 43 42 25 46 31 33 32 44 34 45 16 24 19 17 18 26 27 28 20...

Page 36: ...Y 21 R2423 R2423 R2423 R2423 MALE ADAPTOR 22 11377 11377 11377 11377 BURNER SUPPORT RIGHT SIDE 23 N A N A 31300 31300 PILOT BRACKET 24 R8132 R8132 R10423 R10423 PILOT NATURAL 25 R5710 R5710 N A N A TH...

Page 37: ...14 22 28 29 30 21 20 35 36 37 38 MILLIVOLT BURNER ASSEMBLY 4 PIECE LOG ASSEMBLY 16 19 17 18 27 15 26 24 41 42 25 40 39 8 8 9 9 10 11 45 31 33 32 43 34 44 24 25 29 21 42 23 20 IP BURNER 22 16 19 17 18...

Page 38: ...e back and push blower assembly against fireplace back The magnets on the back and bottom of blower assembly will sufficiently hold blower assembly in place 6 Position speed control box to the right o...

Page 39: ...N BOX WHITE SPEED CONTROL FAN SWITCH GROUND BLACK FAN 1 R7731 BLOWER AND MOTOR ASSEMBLY 2 R7649 FAN CONTROL 3 R4192 SPEED CONTROL KNOB 4 R4186 SPEED CONTROL Figure 26 Figure 27 FBB4 OPTIONAL VARIABLE...

Page 40: ...accordance with local codes or in the absence of local codes with the national electrical code ansi nfpa 70 latest edition A factory installed junction box is located on the lower right side of the fi...

Page 41: ...BVP3SA BVP42FP Fresh Air Kit Installs to side of fireplace to provide fresh air make up when operating fireplace optional Note Requires standard 4 diameter flexible or hard pipe connector not included...

Page 42: ...Arch Decorative Louver Leaf Decorative Frame Rectangle with hinges Decorative Door Plain Rectangle Bottom Trim Frame STD Louvers 45 Deg Outside Frame Kits Please contact your nearest dealer distribut...

Page 43: ...38142 2 0719 Page 43 APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed Notes fire parts com...

Page 44: ...38142 2 0719 Page 44 APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed Notes fire parts com...

Page 45: ...an be ordered by your Service Person or Dealer Proof of purchase is required for warranty parts All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number...

Page 46: ...32mm 1 1 4 32mm 1 1 4 32mm L 31 3 4 807mm 33 3 4 857mm 33 3 4 857mm M 32 11 16 830mm 34 11 16 881mm 34 11 16 881mm N 2 1 16 53mm 2 1 16 53mm 2 1 16 53mm O 5 5 8 143mm 5 5 8 143mm 5 5 8 143mm P 4 7 8 1...

Page 47: ...STIBLE TRIM AND MANTELS ALLOWED IN SHADED AREA 1 4 6 35mm 3 4 5 6 8 10 3 4 3 4 1 2 1 4 3 3 3 4 4 6 8 1 2 Clearance to Combustibles Back 0 0 mm Side 0 0 mm Floor 0 0 mm Top Stand off 0 0 mm Top Framing...

Page 48: ...any remote control thermostat lighting system accessory or replacement part fail because of defective workmanship within one year from the date of purchase Empire will repair or replace it at Empire...

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