background image

38102-4-0319

Page 8

instructions to installer

1.  Leave this manual with the homeowner.

2.  Have the homeowner fill out and mail the Product 

Registration Card supplied with the fireplace insert or online 

at www.empirecomfort.com.

3.  Show the homeowner how to start and operate the 

fireplace insert.

4.  Attach the warning label plate supplied with the insert to 

the inside of the firebox of the fireplace into which the gas 

fireplace insert is installed.

5.  Run fireplace insert for a minimum 30 to 35 minutes to burn 

off oils from manufacturing. Failure to perform this initial 

burn-off can cause pilot problems. After burn-off, clean flame 

sensor on IP pilot assembly. See page 39 for sensor location.

important

Refer to complete Model Number, Serial Number and gas type

in all correspondence.

Qualified Installing Agency

Installation and replacement of gas piping, gas utilization 

equipment or accessories and repair and servicing of equipment 

shall be performed by a qualified agency. The term 

qualified 

agency

 means any individual, firm, corporation or company 

which either in person or through a representative is engaged 

in and is responsible for (a) the installation or replacement of 

gas piping or (b) the connection, installation, repair or servicing 

of equipment, who is experienced in such work, familiar with all 

precautions required and has complied with all the requirements 

of the authority having jurisdiction.

commonwealth of Massachusetts:

 The installation must be 

made by a licensed plumber or gas fitter in the Commonwealth 

of Massachusetts.

Installation and repair should be done by a qualified service 

person. The appliance should be inspected before use and at least 

annually by a qualified service person. More frequent cleaning 

may be required due to excessive lint from carpeting, bedding 

material, etc. It is imperative that control compartments, burners 

and circulating air passageways of the appliance be kept clean.

High altitude 

When installing this unit at an elevation above 2000 feet (in 

the United States) it may be necessary to decrease the input 

rating by changing the existing burner orifice to a smaller size. 

Generally, input should be reduced 4 percent for each 1000 feet 

above sea level. However, if the heating value of the gas has 

been reduced, this general rule may not apply. Confirm orifice 

size with Empire Comfort Systems. 

canadian High altitude 

Altitude: 0-4500 feet (0-1370 m)

When installing this unit at an elevation above 4500 feet (in 

Canada), check with local authorities.

Consult your local gas utility for assistance in determining the 

proper orifice for location.

Well Head Gas installations

Some Natural Gas utilities use “well head” gas. This may affect 

the Btu output of the unit and promote sooting. Units shall not be 

converted to use well head gas.

Building codes

Consult your local building code agency, prior to installation, 

to ensure compliance with local codes-including permits and 

inspections.

• 

The installation must conform with local codes or, in the 

absence of local codes, with the 

National Fuel Gas Code 

ANSI Z223.1/NFPA 54* Natural Gas and Propane Installation 

Code, or CSA B149.1 in Canada. *Available from the 

American National Standards Institute, Inc. 11 West 42nd 

St., New York, N.Y. 10036.

• 

The fireplace insert, when installed, must be electrically 

grounded in accordance with local codes or, in absence of 

local codes, with the 

National Electric Code ANSI/NFPA 

70

 or Canadian Electric code, CSA C22.1, if an external 

electrical source is utilized.

preparation

This direct-vent gas fireplace insert and its components are 

tested and safe when installed in accordance with this installation 

manual. The fireplace insert must be installed into a wood-burning 

fireplace. Report any parts damaged in shipment; specifically 

check glass condition. Do not install this unit with damaged, 

incomplete, or substitute parts. Read all instructions before 

starting installation and follow these instructions carefully during 

installation to ensure maximum benefit and safety. Failure to 

follow them will void the warranty and may present a fire hazard.

This direct-vent gas fireplace insert is designed to operate with 

combustion air siphoned from and all exhaust gases expelled 

to the outside of the building. The information contained in this 

manual pertains to all models and gas control systems listed on 

the front page unless otherwise noted.

These models may be installed in a bedroom or bed-sitting room 

in the U.S.A. and Canada.

WarninG

Any change to this fireplace insert or its controls can be 

dangerous.  Improper  installation  or  use  of  the  fireplace 

insert can cause serious injury or death from fire, burns, 

explosions, or carbon monoxide poisoning.

Before enclosing the vent pipe assembly, operate the 

appliance to ensure it is venting properly.

Do not operate this appliance without the glass door installed.

• 

Due to high temperatures, the appliance must be located out 

of traffic and away from furniture and draperies.

• 

Only surrounds supplied by the manufacturer shall be used 

in the installation of this appliance.

• 

A barrier designed to reduce the risk of burns from the 

hot viewing glass is provided with this appliance and shall 

be installed for the protection of children and other at-risk 

individuals.

• 

If the barrier or glass front is removed during servicing or 

cleaning, it must be installed prior to operating the appliance.

• 

If the barrier becomes damaged, it must be replaced with the 

manufacturer’s barrier for this appliance.

• 

Only doors certified with the appliance shall be used.

introDUction

Summary of Contents for DVCT30CBN95

Page 1: ...rnings exactly could result in serious injury death or property damage Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Leave the building immediately Immediately call your gas supplier from a neighbo...

Page 2: ...es 11 Gas Supply 12 13 Electrical Considerations 13 Fireplace Preparation 14 Venting 15 Vertical Termination 16 Installation 17 21 IPI System Electronic System Wiring Diagram 22 Intermittent Pilot Lighting Instructions 23 Safety Information for Users of Propane 24 Intermittent Control System Troubleshooting 25 27 Insert Parts List 28 29 Insert Parts View 29 Master Parts Distributor List 30 How To ...

Page 3: ... for glass front properly installed o _____________________ FIREPLACE SETUP All packaging and protective materials removed inside outside of fireplace o _____________________ Media installed correctly o _____________________ Firebox glass door cleaned installed and secured o _____________________ Accessories installed properly o _____________________ Started Fireplace and checked for gas leaks o _...

Page 4: ...sert and its components are safe when installed in accordance with this Installation Manual Report any parts damaged in shipment to your dealer Do not install the fireplace insert with damaged incomplete or substitute parts Installation Considerations The firebox must be in good working order and sized according to pages 11 and 14 Gas supply piping right or left side entrance Electrical supply and...

Page 5: ... 1 In Carton 2 Glass Door Assembly 1 1 Front of Insert 3 Barrier Screen Assembly 1 1 Front of Insert 4 Rockwool Embers 1 1 In Envelope 5 AA Batteries 4 4 In Envelope 6 AAA Batteries 3 3 In Envelope 7 Remote 1 1 In Bag Inside Insert 8 5 16 18 x 2 1 2 Hex Head Bolt 4 4 In Envelope 9 Latch 1 1 Left Side Of Insert 1 2 3 Rockwool 4 8 7 5 6 9 ...

Page 6: ... Front Burner Only 2 93 2 49 3 2 2 9 Orifice Rear 1 20mm 47 1 40mm 2 40mm Orifice Front 59 52 57 50 Air Shutter Opening Rear Fully Open Fully Closed Fully Open Fully Closed Air Shutter Opening Front Fully Open Fully Closed Fully Open Fully Closed Gas Inlet Shutoff Valve Pipe 3 8 MIF 3 8 MIF 3 8 MIF 3 8 MIF NOTICE Air shutter settings are factory minimum settings Some venting configurations may req...

Page 7: ...EQUIRES DECORATIVE FRONT DFF 30 35 FPD Description DVCT30 DVCT35 Arch Forged Iron Inset DFF30RPD DFF35RPD Rectangle Forged Iron Inset DFF30CPD DFF35CPD VENTING ACCESSORIES Venting Kits Description Contents SD46DVACL34 Vertical Vent Kit 3 inch x 4 inch High wind round cap flashing 35 feet of 3 inch diameter pipe 35 feet of 4 inch diameter pipe and clamps Recommended when installing to an existing r...

Page 8: ...as This may affect the Btu output of the unit and promote sooting Units shall not be converted to use well head gas Building Codes Consult your local building code agency prior to installation to ensure compliance with local codes including permits and inspections The installation must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Nat...

Page 9: ...e the appliance is installed check that the control compartment wiring is secured so as to not interfere with the blower door latches valve controls or the barrier assembly Warranty Requirements Any alteration of the original design installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the ...

Page 10: ...25 1 8 I Width from the left side of the fireplace to the centerline of the intake 15 1 8 17 1 8 J Depth from back of fireplace to centerline of top flue 5 7 8 6 15 16 K Height from the bottom of the fireplace to the gas line opening 9 3 4 9 1 4 L Depth from the front of the fireplace to the gas line opening 16 7 16 16 13 16 M Depth from the rear of fireplace to gas line opening 1 1 8 1 13 16 N Vi...

Page 11: ...any fireplace gets hot and most TV manufacturers recommend against placing their products near a heat source If you install a television above this fireplace insert Empire Comfort Systems accepts no responsibility for damage or injuries Follow the television manufacturer s installation instructions including any recommendations regarding proximity to heat sources If you have a TV above your firepl...

Page 12: ...ubing or galvanized NOTICE Some municipalities have additional codes Consult your local authority and installation code Use the following gas connectors ANSI Z21 24 Appliance Connectors of Corrugated Metal Tubing and Fittings ANSI Z21 45 Assembled Flexible Appliance Connectors of Other Than All Metal Construction The above connectors may be used if acceptable by the authority having jurisdiction T...

Page 13: ...nnections for leaks with a leak test solution or soap solution Rinse off all of the solution after testing DO NOT get solution on electronic controls Test For Leaks On Unexposed Connections Perform a pressure test on all unexposed connections Never pressure test with fireplace connected control valve will sustain damage Disconnect the fireplace from piping at the control valve inlet and cap the pi...

Page 14: ...place insert NOTICE The original fireplace cannot be returned to solid fuel use without returning the hearth extension to the specification required for a solid fuel fireplace 8 The metal floor of the solid fuel firebox may be removed to install the insert If the firebox floor is removed the insert must be raised off the floor of the fireplace at least 1 4 inch to protect the combustible surface u...

Page 15: ...e vent system on this model CANNOT be terminated horizontally Vertical Venting The inlet and exhaust vent pipes MUST be connected to the proper collars on the unit AND to the termination cap or the unit will not operate WARNING Major U S building codes specify minimum chimney and or vent height above the roof top These minimum heights are necessary in the interest of safety See Figures 8 and 9 for...

Page 16: ... 61CM MIN 24 61CM MIN 12 30 5CM MIN Figure 9 Vertical Applications The Gas Fireplace Insert has been approved for vertical installations up to 40 feet in height starting of collars to end of vent pipe General Maintenance Conduct an inspection of the venting system semi annually Recommended areas to inspect are as follows 1 Check areas of the venting system which are exposed to the elements for cor...

Page 17: ...ney height 2 Stretch liners out completely 3 Trim liners to chimney height to allow 2 to 3 feet extra 4 Attach liners to cap and flashing with clamps and sealant 5 Verify chimney is clear of blockage and damper is open 6 Install the vent tubing down the chimney 7 Install leveling legs See Figure 11 Figure 10 CAUTION Seal off the area between the termination cap and the top of the solid fuel chimne...

Page 18: ...sert Figure 13 14 Work the insert into the fireplace cavity as you pull forward on the vent slide plate Do not use excessive force on the vent slide plate NOTICE The front flanges of the insert should be set at approximately 1 inch in front of the face of the fireplace 15 Level the insert from side to side and front to back by turning the adjusting legs NOTICE If desired attach metal strapping or ...

Page 19: ...embly See Figure 17 Figure 17 20 Sync Remote Push the sync button to the right of the insert See Figure 18 With the batteries already installed in the transmitter push the ON button The receiver will beep four times to indicate the transmitter s command is accepted and sets to the particular code of that transmitter The system is now initialized Figure 18 Install liners logs and rock wool See line...

Page 20: ...ural 10 ft 1 2 Closed 1 2 Closed 1 2 Closed 1 4 Closed 20 ft 1 2 3 4 Closed 3 4 Closed 1 2 Closed 1 2 Closed 30 ft 1 2 3 4 Closed 3 4 Closed 3 4 Closed 1 2 Closed 40 ft 3 4 Closed Fully Closed Fully Closed 3 4 Closed This Unit Is Equipped With Two Adjustable Air Shutters The installer will adjust the rear air shuttter while unit is burning The unit is sent out with the recommended setting but may ...

Page 21: ...for Natural Gas and open for Propane No adjustment may be necessary 23 Refer to instructions included with the surround kit to install it WARNING Only surrounds and decorative fronts supplied by the manufacturer may be used to cover integral grills on the solid fuel burning fireplace No other components such as sheet metal plates may be used to seal off vents POWER CORD KNOCKOUT 10 24X3 4 TRUSS HD...

Page 22: ...Do not operate the appliance with liner panel s removed or damaged Replacement of the liner panel s should be done by a licensed or qualified service person WARNING Improper installation adjustment alteration service or maintenance can cause property damage personal injury or loss of life Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING...

Page 23: ...ctions for detailed operation information Lighting Instructions A This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand use the remote control Before lighting the pilot ensure that the master switch is on When lighting the pilot follow these instructions exactly B Before lighting smell all around the appliance area for gas Be ...

Page 24: ...orb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity Propane Gas may stratify in a closed area and the odor intensity could vary at different levels Since it is heavier than air there may be more odor at lower levels Always be sensitive to the slightest gas odor If you detect any odor treat ...

Page 25: ... 23 Troubleshooting Before proceeding with the troubleshooting table verify that the power supply AC DC adapter is present and that the batteries inside the receiver and or optional battery pack are fresh and installed with correct polarity Make sure all the connections between the wire harnesses and system components are proper and positive Verify that the static inlet pressure meets the manufact...

Page 26: ...r Wire loose Check sensor wire terminals Pilot gas pressure incorrect Adjust gas pressure Pilot Gas Line bent or kinked Replace pilot tube Faulty pilot Sensor bent Replace Pilot Faulty valve Replace Valve Pilot continues to spark when pilot is lit Battery voltage low Check voltage Replace batteries if low Not enough gas to pilot Wait for pilot flame to strengthen Low Gas Pressure Check pressures S...

Page 27: ...place batteries in remote transmitter and receiver Faulty pilot or thermocouple Replace pilot Incorrect burner flame Incorrect gas supply or pressure Check gas supply pressure Blocked orifice Check orifice opening Clogged or dirty burner ports Clean burner ports Faulty valve Replace valve High altitude Adjust orifice size for altitude or pressure Backfire of burner Clogged or dirty burner ports Cl...

Page 28: ...12429 R12429 R12459 R12459 Burner Tube Rear 18 R12430 R12430 R12460 R12460 Burner Tube Front 19 38098 38098 38378 38378 Burner Base Assembly 20 R12283 R12283 R12283 R12283 Pilot Convertible w tube wire harness 21 38042 NA 38042 NA Target 2 req d 22 P311 P312 P319 P308 Orifice Rear Burner 23 P212 P212 P212 P212 Orifice Holder 24 R7572 R7572 R7572 R7572 Jam Nut 1 4 inch 18 NPS 25 P253 P253 P253 P253...

Page 29: ...arn Switch Wire Harness NS R11532 R11532 R11532 R11532 On Off Rocker Switch Terminal Block NS R2522 R2522 R2522 R2522 On Off Switch NS R11545 R11545 R11545 R11545 Light Blower Terminal Block NS Not Shown on Insert Parts View INDEX NO PART NUMBER DESCRIPTION DVCT30 DVCT35 Natural PROPANE NATural PROPANE INSERT PARTS VIEW WARNING Failure to use parts specifically approved for this appliance may resu...

Page 30: ...Proof of purchase is required for warranty parts All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number and Serial Number from the name plate on your equipment Then determine the Part Number not the Index Number and the Description of each part from the fol lowing illustration and part list Be sure to give all this information Appliance Model Number...

Page 31: ... temperatures This fireplace may become hot enough to burn skin and ignite clothing after prolonged contact To prevent injury caution people to stay clear and avoid touching the fireplace Young children should be carefully supervised when they are in the same room as the fireplace Toddlers young children and others may be susceptible to accidental contract burns A physical barrier is recommended i...

Page 32: ... thermostat accessory or other part fail because of defective workmanship within one year from the date of purchase Empire will repair or replace at Empire s option Duties of the Owner The appliance must be installed by a qualified installer and operated in accordance with the instructions furnished with the appliance A bill of sale cancelled check or payment record should be kept to verify purcha...

Reviews: