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Replacing the Burner Parts

38

15. Replacing the burner parts

This diagram shows how to replace the burner parts. When replacing the burners, make sure that

the two locating pins on the bottom of the brass flame spreader are properly aligned with the

locating pin holes on the top of the simmer ring.

Incorrect alignment will produce a potentially dangerous flame and poor burner performance such

as sparking/clicking.

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Summary of Contents for EMPV30GR03

Page 1: ...All Models PROFESSIONAL GAS RANGE ...

Page 2: ...13 6 GAS SUPPLY REQUIREMENTS 14 SAFETY TIPS FOR GAS OPERATION 14 7 DIMENSIONS AND CLEARANCES 15 TOP HOOD AND CABINET SPECIFICATIONS 17 8 ELECTRIC POWER SUPPLY REQUIREMENTS 20 ELECTRICAL GROUNDING INSTRUCTIONS 21 9 CONNECT RANGE TO GAS SUPPLY 21 AFTER INSTALLATION 22 10 FIRST USE 23 CONDITIONING THE OVEN 23 POSITIONING THE SHELVES 24 11 COOKTOP SAFETY GUIDELINES 25 SURFACE BURNER IGNITION 26 SIMMER...

Page 3: ...E AND BROIL BURNERS 37 CLEANING PORCELAIN SURFACES 37 CLEANING THE OVEN GLASS WINDOW 37 CLEANING THE OVEN DOOR GASKET 37 CLEANING STAINLESS STEEL SURFACES 37 15 REPLACING THE BURNER PARTS 38 REMOVING AND REPLACING THE OVEN DOOR 38 REMOVING THE OVEN DOOR 39 REPLACING THE OVEN DOOR 40 REPLACING THE OVEN LIGHT BULB 41 16 TROUBLESHOOTING GUIDE 42 COOKTOP 42 OVEN 44 17 WARRANTY SERVICE 46 WARRANTIES AN...

Page 4: ...ces and liquids near this or other appliance Never use this appliance as a space heater to warm a room Installation of this appliance must be done by a qualified service agency or gas supplier What to do if you smell gas Do not light any appliance Do not touch an electrical switch Immediately call the gas supplier from a neighbor s phone Open a window and leave the area Follow the gas supplier s i...

Page 5: ...r the first time This manual contains instructions on how to properly install and set up your new range as well as insights into the unique features that our product offers Please keep this manual for future reference as it contains answers to questions that you might have as you begin to cook Thank you Empava Appliance This manual applies to the following models series EMPV30GR03 EMPV36GR04 ...

Page 6: ...guide taking special note of the Safety and warnings section Remove all the packaging from the oven s and cooktop Recycle items that you can If any adhesive residue is left on surfaces remove this using dish washing liquid on a soft cloth Do not use any harsh or abrasive cleaners Make sure you follow the instructions under First use before using your range for cooking To reduce the risk of fire el...

Page 7: ...ntially hazardous situation which if not avoided could result in serious injury or death CAUTION indicates a moderate hazardous situation which if not avoided could result in minor or moderate injury CAUTION when used without the safety alert symbol indicates a potentially hazardous situation which if not avoided could result in property damage IMPORTANT used for installation operation and mainten...

Page 8: ... this plug Failure to follow this advice may result in death or electrical shock Tipping Hazard All ranges can tip and cause injuries to adults and children To prevent tipping install the anti tip device supplied with your range Follow all installation instructions Even after the safety device is installed do not step lean or sit on the oven door or place any heavy objects on it Doing so may resul...

Page 9: ...nd the appliance free from combustible materials e g wall coverings curtains drapes gasoline and other flammable vapors and liquids Clean the stove and burners regularly Do not let cooking grease or other flammable materials accumulate on the surfaces or near the appliance Do not hang any articles e g dish towels off the oven handle Some fabrics may ignite or melt from the heat Never leave the coo...

Page 10: ...ay become hot during use Do not touch burners areas near burners the grill griddle grease drip pans heating elements or interior surfaces of oven These may be hot enough to cause burns even though they are dark in color During and after use do not touch or let clothing or other flammable materials contact these parts and surfaces until they have had sufficient time to cool Other parts and surfaces...

Page 11: ...n is hot do not let oven mitts or potholder contact the base of the oven or hot heating elements in the oven Protect oven gasket Do not clean the oven gasket or use any oven cleaning products on it It is essential for a good seal which ensures that the oven operates efficiently Care should be taken not to rub damage or move it Protect glass oven doors Do not use harsh abrasive cleaners scourers or...

Page 12: ...ol Do not use water on grease fires Clean appliance with caution Always turn pot handles to the side or back of the range Do not turn handles towards the area where they are easily burned Handles should not extend over the adjacent burners Use the range only for cooking tasks as outlined in this manual When using the range do not touch the grates burner caps burner bases or any other parts in prox...

Page 13: ...MPV 36 Freestanding gas range Features 36 Inch Freestanding Gas Range Convection Infrared Broil Burner Dual Burners Continuous Grates 6 Sealed Burners Automatic Re Ignition Porcelain Drip Pan 5 2 cu ft Capacity Blue Porcelain Interior ...

Page 14: ...Stove Models 13 EMPV 30 Freestanding gas range Features Convection Dual Burner Continuous Grates 4 Sealed Burners 4 2 cu ft Capacity Blue Porcelain Oven Porcelain Drip Pan ...

Page 15: ...p appliance area clear and free from combustible materials gasoline and other flammable vapors Do not obstruct the flow of combustion air into the range and ventilation air away from the range Ventilation it is recommended that the unit be set under a powered vented exhaust hood of sufficient size and capacity Before installing the range you must locate and secure the included anti tip bracket to ...

Page 16: ...e sealed Dimensions and Clearances The range may be installed flush to the rear wall You may install a non combustible material such as tile on the rear wall above the range and up the vent hood It is not necessary to install non combustible materials behind the range below the counter top height The minimum distance from the side of the range above the counter top to combustible sidewalls must be...

Page 17: ...Dimension and Clearance 16 The maximum depth of cabinets installed above cooking tops be 13 in 330mm The maximum depth of cabinets installed above cooking tops be 13 in 330mm ...

Page 18: ...Dimension and Clearance 17 30 Gas Range Clearance ...

Page 19: ...Dimension and Clearance 18 36 Gas Range Clearance ...

Page 20: ...Dimension and Clearance 19 ...

Page 21: ...rt 1 and or local codes A copy of this standard may be obtained from National Fire Protection Association 1 Battery march Park Quincy Massachusetts 02269 9101 The power supply must be the correct polarity Reverse polarity will result in continuous sparking of the electrodes even after flame ignition If there is any doubt as to whether the power supply has the correct polarity or grounded have it c...

Page 22: ... improper and dangerous operation Verify proper operation after servicing 9 Connect Range to Gas Supply Most localities will require that the stove shutoff valve and gas connections be installed by a certified technician or plumber These instructions are for a professional Gas installation specifications and regulations may vary so please consult your local codes before proceeding 1 Install a manu...

Page 23: ...ance shall be conducted according to the manufacturer s instructions Use some soap water 50 water and 50 soap or a leak detector at all joints and connections to check for leaks in the system Do not use a flame to check for gas leaks 7 The appliance must be isolated from the building s gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas s...

Page 24: ...perature for a 30 minutes using BAKE b 30 minutes using BROIL some ovens only 4 There will be a distinctive smell while you are conditioning the oven This is normal but make sure the kitchen is well ventilated during the conditioning 5 Once cooled wipe out the oven with a damp cloth and mild detergent and dry thoroughly 6 Positioning the shelves 7 Both the sides panel and shelves with safety stop ...

Page 25: ...First Use 24 10 Hold the front of both sides of the shelf firmly to keep it in horizontal 11 Put the shelf on the slot horizontally ...

Page 26: ...e the utensil and you may get burned touching the hot handle Keep handles out of the way Turn handles so that they don t extend over the edge of the range or on a burner that is on Take care when deep frying Oil or fat can overheat very quickly particularly on a high setting Make sure that all burner parts are properly in place Incorrectly or incompletely assembled burners may produce dangerous fl...

Page 27: ...urner base or igniter while the igniters are sparking Simmerand Boil A smaller flame will give the best simmer results Small flames offer precise cooking performance for delicate foods keeping food warm melting chocolate or butter and for cooking that need to cook over low heat for a long time 2The highest flame settings provides the maximum heat that is available on your range This setting should...

Page 28: ...r failure Cooktop To prevent the cooktop from discoloring or staining clean cooktop after each use and wipe up acidic or sugary spills as soon as the cooktop has cooled The sealed burners of your range are not sealed to your cooktop and are designed to be removed Boil overs or spills will not seep underneath the cooktop The burners should be cleaned after each use Burner Grates The grates must be ...

Page 29: ...he 150 500 position You will hear a clicking noise the sound of the electric spark igniting the burner Once burner ignition has been achieved then turn the burner control knob to adjust the desired heat setting Broil burner use To light the broiler burner push and turn the appropriate control knob counterclockwise to the broil position ...

Page 30: ...age the enamel Do not cover the slotted grid of the broil roast pan with aluminum foil This will catch the grease and could cause fire Do not use plastic wrap or wax paper in the oven For food safety reasons do not leave food in the oven for longer than two hours before and after cooking or defrosting This is to avoid contamination by organisms which may cause food poisoning Take care during warme...

Page 31: ...ature and the size of the oven preheating will take around 15 20 minutes 4 Arrange pans and food items evenly on the shelves Make sure pans do not touch each other or the sides of the oven When baking a single item always center the item on the oven shelf If baking on multiple shelves make sure you stagger items on the shelves so that one is never directly above another 5 When baking using convect...

Page 32: ...ater stability ConvectionDefrost With temperature control off a motorized fan in the rear of the oven circulates air The fan accelerates natural defrosting of the food without heat To avoid illness and food waste do not allow defrost food to remain in the oven for more than two hours without being cooked Defrosting To thaw uncooked frozen food set the oven temperature to 100 150 F Once thawed cook...

Page 33: ...ooking spray Preheating Preheating is suggested when searing rare steaks Remove the broiler pan before preheating with the infrared broiler Foods will stick to hard metal To preheat turn the Oven selector knob to the Broil position Wait for the burner to become hot approximately 2 minutes Preheating is not necessary when broiling meat well done To Broil Broil one side until the food is browned tur...

Page 34: ...until the selector knob is turned to the off position or the temperature control cycles off Broiling guidelines Choose a suitable shelf position To ensure that meat is cooked through rather than just browned on the outside broil thick pieces of meat and poultry on shelf positions 2 or 3 Use shelf position 4 for thinner items that need less cooking time like steaks chops or hamburger patties When f...

Page 35: ...clockwise to the preferred cooking temperature 2 Preheat the griddle for 10 12 minutes 3 When the griddle is preheated to the desired temperature the indicator light will turn on 4 Butter or cooking oil can may be added The surface of the griddle is hot after use Please allow sufficient time for the griddle to cool prior to cleaning When using the appliance or the first time The oven and broiler b...

Page 36: ...ustrations in section Introduction and after this cleaning chart Don ts Do not use aerosol cleaners until the range has completely cooled The propellant substance in these cleaners could catch fire in the presence of heat Do not let soiling or grease accumulate anywhere in or on the range This will make future cleaning more difficult and may present a fire hazard Do not use any abrasive or harsh c...

Page 37: ...d control housing with a solution of mild detergent and warm water 10 Do not use abrasive cleaners or scrubbers they may permanently damage the finish 11 Dry the components with a soft lint free cloth Cleaning side racks 1 Pre soak any stubborn burnt on soiling then clean with a solution of mild detergent and hot water and wipe dry with a microfiber cloth 2 Alternatively clean these in the dishwas...

Page 38: ... Dry completely with a soft lint free cloth Cleaning the oven door gasket Avoid cleaning this part If you need to remove large food particles off it proceed as follows 1 Dampen a sponge with clean hot water 2 Gently wipe off the soiling but do not rub 3 Press a dry towel gently on the gasket to dry Do not use any cleaning detergents on the gasket The gasket is essential for a good seal CAUTION Do ...

Page 39: ...parts When replacing the burners make sure that the two locating pins on the bottom of the brass flame spreader are properly aligned with the locating pin holes on the top of the simmer ring Incorrect alignment will produce a potentially dangerous flame and poor burner performance such as sparking clicking ...

Page 40: ...o remove the door Before removing the door make sure there is a large enough clear protected surface in the kitchen to rest the door on The oven door is heavy Removing the oven door 1 Open the door very carefully 2 Open the levers fully on both sides 3 Holding the door firmly on both sides 4 Disengage the hinges and remove the gently close it about halfway door place on a protected surface ...

Page 41: ...r firmly in an approximately open position 2 Insert the hinge tongues into the slots making sure that the notches on both sides drop into place as shown 3 Open the door fully as shown 4 Fully close the levers on the left and right hinges as shown then close the door ...

Page 42: ...Removing the Oven Light Bulb 41 Replacing the oven light bulb When replace bulbs release the glass cover on the lamp holder first and then remove the bulb to replace new light bulb ...

Page 43: ...urner caps are not positioned properly Cooktop is being operated with the wrong type of gas Regulator is not installed is faulty or is set for the wrong type of gas Clean burner bezel ring ports with straightened paper clip needle or wire Remove and carefully re install burner bezel and caps Ensure that the type of cooktop matches the natural gas supply Check installation replace regulator or set ...

Page 44: ...eaning for instructions There is a power failure can I still use the cooktop burners Power outage in your area The cooktop burners can still be used To light them 1 Holding a lighted match to the flame spreader push in on the control knob and turn counterclockwise to LITE 2 When the flame is burning all the way around the burner you may adjust the heat Important If the flame is blown out during a ...

Page 45: ...ng Instead of replacing the bulb simply ensure that it is secure in its socket Replace the bulb See instructions for Replacing the oven light bulb in section Care and cleaning Condensation around oven e g on control panel or top of oven door Food has high moisture content or local climate temperature humidity is contributing to condensation Condensation is normal You can wipe the drops off the con...

Page 46: ...n section of the manual Foods over cooked or under cooked Incorrect cooking time or temperature Adjust time temperature or rack position Cracking or Popping sound This is the sound of metal heating and cooling This is normal There is a power failure can I still use the oven Power outage in your home or neighborhood The oven cannot be used until power is restored ...

Page 47: ... use improper installation and improper operation repair or service of the product by anyone other than an authorized Empava service agency or representative WarrantiesandDuration Full warranty for Parts and Labor 2 years Implied warranties terminate upon expiration of the limited warranty Some states do not allow limitations on how long implied warranty lasts so the above limitation may not apply...

Page 48: ...improper installation installation not in accordance with electrical or use of consumables or cleaning products not approved by Empava 6 Service to repair or replace consumable parts Consumable parts are not included in the warranty coverage 7 The removal and re installation of your range if it is installed in an inaccessible location or is not installed in accordance with published installation i...

Page 49: ... Whenever you call our customer service at 888 682 8882 Empava RANGE for technical information and parts sales in the United States or to request service for your appliance please have your complete model number and serial number ready The model and serial number can be found on the product data plate Please enter the information requested in the spaces provided Model No ___________________ Serial...

Page 50: ...he left side 10 o clock and cross over on the right side 2 o clock There are four parts for the dual burners They are burner cap flame ring base flame ring and burner base 2 Make sure the electrode is going through the hole on the flame ring and it is vertical to the surface of flame ring base 3 For the flame ring base part make sure that the electrode will go through the hole on the 10 o clock po...

Page 51: ...ified that there s a slot at the 8 o clock position of the burner base This slot helps to locate the burner base 5 Make sure that there s a slot on the burner flame ring This lug is located at 8 o clock as well Make sure that the holes on the burner base and flame ring are totally line up ...

Page 52: ...Single Burner Knob 2 See the sheet for the number of each knobs Model Big Oven Knob Griddle Small Oven Knob Dual Burner Knob Single Burner Knob EMPV 30GR03 1 0 1 3 1 0 2 4 Exhibit B How to install Knobs and Handles For Empava KD Models 51 EMPV 36GR04 ...

Page 53: ...3 Find the right knobs for each shaft on the range Push the knob in to fully attach the shaft and make sure there s no friction between knobs and bezels EMPV 30GR03 52 ...

Page 54: ...How to install Knobs and Handles For Empava KD Models EMPV 36GR04 53 ...

Page 55: ...might have a KD handle that needs to be installed Please Follow up the following procedures for the oven door handle installation 4 1 Check your Installation Kits for Door Handles 2 Handle Holders 1 Installation Wrench 54 ...

Page 56: ...va KD Models 1 Handle For 18 30 or 36 Oven 4 2 Connect door handle holders to each side of the handle 4 3 Lay the door handle against to the oven door and fit it on the connection part and use the wrench to get the door handle holder tight 55 ...

Page 57: ...install Knobs and Handles For Empava KD Models 4 4 Use the wrench to tighten the door handle holders 5 Check if the oven door handle is level and stable ____________________________________________________ 56 ...

Page 58: ...the installation kit packed with manual 2 screws 2 rubber pad 2 Install the 2 rubber pat as showed above To Prevent the range too close to the wall there are 2 plastic pads offered with the user s manual please find the accessories and follow the below steps 57 ...

Page 59: ...______________________________________________________________ For Any installation Inquiries please call Emapva Customer Service Support 888 682 8882 or email to info empava com ...

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