Service Parts Replacement
© 2019 EMP, Inc.
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so that the overall lengths of each lead are
approximately equal.
9. Fully insert the matching replacement harness
wire into the proper butt connector and inspect
to ensure there are no wire strands protruding
outside the connector.
10. With the wires fully inserted, crimp the wires in
place using a compatible crimper.
11. Gently tug on both sides of the connector to
make sure it will not be shaken easily loose.
NOTE:
If it does shake loose, you will have to
repeat the instructions and install a new Molex
butt connector, as this type of butt connector is
one use only.
12. Examine to ensure the wires are fully inserted
into the Molex butt connector and that there
aren’t any wire strands protruding outside of the
butt connector (14 places). If the wires are not
fully inserted or if there are wire strands
protruding outside of the butt connector, then
you will have to repeat the instructions and
install a new Molex butt connector, as these
types of butt connectors are one use only.
13. Using a heat gun, apply heat to the butt
connectors until the glue protrudes outside of
the connector on both ends.
14. Pull the protective sheathing back down.
15. Test for proper function.
16. Grease connectors per
17. Replace any zip ties cut in step 1.
