EMKO ESM-4930 Instruction Manual Download Page 43

43

6.2.1 Selection of PID Tune and Operation Form

6.2 Technician Parameters

TUNE SELECTION

By selecting one of the methods below, device can determine the PID
parameters.

Self tune

(Step Response Tuning) operation

Device operates according to the defined PID
parameters

Auto tune

(Limit Cycle Tuning) operation

Auto-Self Tune

Self Tune operation is performed, if the conditions are
realized when power on firstly. In normal operation, it
controls the tune conditions in

selection which

explained below. If any of the conditions is realized, it
performs the

operation.

Auto Tune

Auto Tune

AUTOMATIC TUNE SELECTION

i

Device does not do

(Limit Cycle Tuning) operation

or while

operation runs, this selection is adjusted

and

operation is canceled.

Auto Tune

If

parameter is

or

, when the

conditions for Auto Tune parameter that are explained in
Tune Methods section are realized, it starts to perform
Auto Tune (Limit Cycle Tuning) operation.

By pressing AT button, Automatic Tune can be selected

or

For being able to use AT button, AT (Auto Tune) Button protection parameter

Must be

. (For details, refer to Section 6.2.8 General Parameters)

Summary of Contents for ESM-4930

Page 1: ...Automatic mode selection for control outputs Programmable heating cooling and alarm functions for control outputs Z Z Z Z Bumpless transfer digits process PV and Universal process input Configurable...

Page 2: ...ion user interface of the device how to access to the parameters description of parameters are explained CONTENTS Installation Operation and Parameters Also in these sections there are warnings to pre...

Page 3: ...PROCESS INPUT 3 6 GALVANIC ISOLATION TEST VALUES OF ESM 4930 PROCESS CONTROLLER 5 1 DEFINITION OF FRONT PANEL 5 2 OBSERVATION OF SOFTWARE REVISION ON THE BOTTOM DISPLAY WHEN POWER IS ON 5 3 ADJUSTMENT...

Page 4: ...nt control and laboratory use Conforms to the following directives 73 23 EEC The Low Voltage Directive as amended by 93 68 EEC 89 336 EEC The Electromagnetic Compatibility Directive Has been designed...

Page 5: ...extile Automative Machine production industries Application Fields Application Alarm Out 1 Relay Output Process Input Power Supply Input Standard 1 1 General Specifications ESM 4930 Standard Standard...

Page 6: ...il Nisil IEC584 1 ITS90 C ITS90 T Cu CuNi IEC584 1 ITS90 B Pt30 Rh Pt6 Rh IEC584 1 ITS90 E NiCr CuNi IEC584 1 ITS90 N Nicrosil Nisil IEC584 1 ITS90 C ITS90 J Fe CuNi IEC584 1 ITS90 K NiCr Ni IEC584 1...

Page 7: ...ch are determined in warranty document and instruction manual performs by the customer completely 1 4 Maintenance Repairs should only be performed by trained and specialized personnel Cut power to the...

Page 8: ...off until all of the wiring is completed so that electric shock and trouble with the unit can be prevented Never attempt to disassemble modify or repair this unit Tampering with the unit may results...

Page 9: ...over Mounting Clamp Front Panel IP65 protection NEMA 4X Panel surface maximum thickness 15mm 0 59 inch Maximum 15 0 59 inch mm 48mm 1 89 inch 96mm 3 78 inch 76mm 2 99 inch 10 5 1 mm 0 41 inch Process...

Page 10: ...2 3 Panel Cut Out 10 92mm 3 62 inch 129 mm 5 08 inch min 65 mm 2 56 inch min 46 mm 1 81 inch min...

Page 11: ...ting Temperature Max Operating Humidity Altitude 0 to 50 C 90 Rh non condensing Up to 2000m Operating Conditions Forbidden Conditions Corrosive atmosphere Explosive atmosphere Home applications The un...

Page 12: ...xing clamps Be sure that device will not fall while doing the montage c c 1 Loosen the screws 2 Pull mounting clamps from top and bottom fixing sockets 3 Pull the unit through the front side of the pa...

Page 13: ...y qualified personnel and technicians should work on this equipment This equipment contains internal circuits with voltage dangerous to human life There is severe danger for human life in the case of...

Page 14: ...4 P N ESM 4 30 9 TC a c CAT II Y 100 240V 15 10 50 60Hz 6VA V 24 V 15 10 50 60Hz 6VA V 24V 15 10 6W Z 0 to 20mA Z Max 15V 15mA Z Pt 100 ALARM OUT 2 PROCESS OUT NO C NC 5A 250VV ALARM OUT 1 NO C NC 5A...

Page 15: ...20 8 21 9 22 10 23 N 11 24 L 12 100 to 240 VV 50 60Hz 6VA TC Pt 100 0 to 20mAZ 0 to 50mV 0 to 10V Z Z NC NO C 5A 250VV ALARM OUT 2 PROCESS OUT NC NO C 5A 250VV ALARM OUT 1 PROCESS OUT SSR DRIVER OUT...

Page 16: ...order While installing the unit supply voltage range must be controlled and appropriate supply voltage must be applied to the unit Controlling prevents damages in unit and system and possible accident...

Page 17: ...n 10 meters use 3 wire system 3 wire Pt 100 connection with line compensation Max Line impedance is 10 W 2 wire Pt 100 connection without line compensation 1 1 2 2 3 3 Note 1 Note 2 3 5 1 TC Thermocou...

Page 18: ...r connection by using supply voltage on the device Transmitter connection by using external supply voltage source Transmitter Transmitter External Power Supply Note 1 mAZ mAZ PV PV 1 1 3 3 4 4 Note 1...

Page 19: ...2000VV 2000VV 2000VV Transmitter connection by using supply voltage on the device Transmitter connection by using external supply voltage source Transmitter Transmitter External Power Supply Note 1 m...

Page 20: ...ction 4 2 Alarm Output 1 Relay Connection 20 Fuses must be selected according to the applications c Fuses must be selected according to the applications c 12 L N 11 c Max 15V 15mA Z Device Last Contro...

Page 21: ...21 4 3 Process Output or Alarm Output 2 Relay Connection Fuses must be selected according to the applications c 15 13 L N c 14 C NC NO Device 5A T Fuse V Last Control Element Contactor Fuse Load...

Page 22: ...nd access to the menu pages menu changing back button Also it is AT Auto Tune Yes No button For details on parameter refer to Section 6 2 1 This button is used to access to the process and alarm set v...

Page 23: ...tested Third segments of top and bottom displays are tested Fourth segments of top and bottom displays are tested All leds are energised On bottom display revision number is shown Revision number is 1...

Page 24: ...without saving Set value ASET1 Led flashes C F PO AO1 AO2 ASET2 ASET1 PSET AT A M SET P AT A M Operation Screen Process Set Screen Alarm 1 Set Screen When SET button is pressed PSET LED flashes PSET...

Page 25: ...this parameter is not accessible and device turns to main operation screen PCnF Alarm 2 Set Screen Press Menu button to exit without saving Set value For saving Set value and turning to main operatio...

Page 26: ...F V A AT ASET2 ASET1 PSET PO AO1 AO2 M SET C F V A AT ASET2 ASET1 PSET PO AO1 AO2 M SET C F V A AT ASET2 ASET1 PSET PO AO1 AO2 M C F V A AT ASET2 ASET1 PSET PO AO1 AO2 M Note 2 C F V A AT ASET2 ASET1...

Page 27: ...C F V A AT ASET2 ASET1 PSET PO AO1 AO2 M C F V A AT ASET2 ASET1 PSET PO AO1 AO2 M C F V A AT ASET2 ASET1 PSET PO AO1 AO2 M C F V A AT ASET2 ASET1 PSET PO AO1 AO2 M C F V A AT ASET2 ASET1 PSET PO AO1...

Page 28: ...an be seen by pressing SET button without entering password But parameters can not be changed Please refer to Section 6 9 2 Technician Password Enter password with increment and decrement buttons If p...

Page 29: ...k button Technician can access to the former menu by pressing menu changing back button Technician can access to the former menu by pressing menu changing back button Technician can access to the form...

Page 30: ...n access to the former menu by pressing menu changing back button This menu is not accessible if Technician parameters are accessed by pressing SET button without entering technician password Run List...

Page 31: ...rameters can be seen by pressing SET button without entering password But parameters can not be changed Please refer to Section 6 9 2 Technician Password Enter password with increment and decrement bu...

Page 32: ...menu by pressing menu changing next button Press Set button to access to P nP ConF menu Parameter can be changed with increment and decrement buttons Press Set button to confirm the value and access t...

Page 33: ...pressed technician can access to the menu pages For accessing to the other menus press menu changing next and back buttons Press Menu button for turning to the operation screen Unit Selection Operatio...

Page 34: ...anual Open Loop Control i Auto Manual Operation Form can be adjustedAuto or Manual withA M button from front panel For using this button Auto Manual Operation Type Selection Parameter must be For deta...

Page 35: ...arameter is Manual Led flashes Operation Screen Output value can be changed with increment and decrement buttons Operation Screen Press Set button to confirm the value and turn to operation screen Man...

Page 36: ...can not be changed Please refer to Section 6 9 2 Technician Password Enter password with increment and decrement buttons If password is not 0 Technician Password Entering Screen is shown Technician Pa...

Page 37: ...efines which parameter will be shown on top and bottom display Technician can access to the following menu by pressing menu changing next button Enter Set button to access to P d ConF menu Proportiona...

Page 38: ...sed technician can access to the menu pages Derivative Time For accessing to the other menus press menu changing next and back buttons Press Menu button to turn to the operation screen Operation Scree...

Page 39: ...hown technician parameters can be seen by pressing SET button without entering password But parameters can not be changed Please refer to Section 6 9 2 Technician Password Enter password with incremen...

Page 40: ...ess to the following menu by pressing menu changing next button Enter P nP ConF menu by pressing Set button Press Set button to confirm the value and access to the next parameter Press Set button to a...

Page 41: ...cess to the next parameter PINP CONF Menu When Menu button is pressed technician can access to the menu pages Maximum value for selectable dual point calibration For accessing to the other menus press...

Page 42: ...ocess Alarm SET Parameters 42 Process set value can be adjusted from minimum value of set scale to maximum value of set scale Process set value can be adjusted from minimum value of set scale to maxim...

Page 43: ...tions in selection which explained below If any of the conditions is realized it performs the operation Auto Tune Auto Tune AUTOMATIC TUNE SELECTION i Device does not do Limit Cycle Tuning operation o...

Page 44: ...ter than Scale Heating or Cooling Proportional Band 1000 value Parameter is adjusted by the device and operation is started Example 1 StartingAuto Tune operation by the user Auto Tune Auto Self Tune E...

Page 45: ...menu Select tune selection parameter in run List menu or and turn to operation screen Power off the device Wait system to be in first conditions For example Decrease of the temperature to ambient tem...

Page 46: ...operation is canceled Process Value Time 100 Process Output Stun Start Value Process Set Value Start Value Start Value Set 2 PID coefficients were determined Process Value Time 100 Process Output Stun...

Page 47: ...d if control form is changed as ON OFF when it is PID If control form is changed as PID when it is ON OFF the Tune operation is started again Then device continues to run with former PID parameters wi...

Page 48: ...ual control to automatic control New control output that is measured in automatic control is applied to process output Last output value is taken output value of manual control and manual control cont...

Page 49: ...0 F 999 9 F J 200 C 900 C or 328 F 1652 F K 200 C 1300 C or 328 F 2372 F K 199 9 C 999 9 C or 199 9 F 999 9 F R 0 C 1700 C or 32 F 3092 F J 199 9 C 900 0 C or 199 9 F 999 9 F R 0 0 C 999 9 C or 32 0...

Page 50: ...000 Between first and second digits 000 0 It allows to do selectable dual point calibration It defines minimum value for selectable dual point calibration It is active if oltage Current input is selec...

Page 51: ...erating scale It can be changed according to input type and scale of the process Display offset for process value It can be adjusted 10 to 10 of scale The defined value is added to process value Defin...

Page 52: ...ot run When tune operation stops if this parameter is 0 this parameter can not be changed because of derivative control part does not run OUTPUT ON OUTPUT PERIOD OUTPUT PERIOD Relay Output SSR Output...

Page 53: ...calculates the output value less than this parameter heating or cooling output is active minimum for OLLparameter It is of maximum output Even as a result of the PID calculation device calculates the...

Page 54: ...C C or C shifting of the proportional band is shown below Note Point position changes according to process input type and scale unit changes according to the selection in parameter Scale High Point Ma...

Page 55: ...value Example 55 FOR HEATING PID 0 0 100 0 FOR COOLING PID 100 0 0 0 This parameter is added to Output which is calculated at the end of the PID PID OUTPUT OFFSET OUTPUT OFFSET RELATED TO PID SET FOR...

Page 56: ...sition changes according to process input type and scale unit changes according to the selection in parameter PROPORTIONALBAND SHIFTING SCALE HIGH POINT 2 SCALE LOW POINT 2 If cooling function is perf...

Page 57: ...ing of the process can continue by entering output value to parameter If this parameter 0 0 process control output does not perform an output when sensor breaks If 0 57 If 0 Process Output 100 50 0 Pr...

Page 58: ...F operation this time must be passed for the output to be energised again It can be adjusted from 0 0 to 100 0 seconds It is active if ON OFF control is selected Heating ON OFF control algorithm Cooli...

Page 59: ...Alarm Set Alarm Output Process Value HYS ON OFF Alarm Set Alarm Output Process Value Output is active when the process value is out of the band which is defined with minimum value of operating scale...

Page 60: ...seconds It is active if logic output function of Alarm Output 1 is alarm output Alarm Status Alarm Output On Delay OFF Delay HYS Process Set Alarm Set HYS ON OFF Process Set Process Set Alarm Set Ala...

Page 61: ...f operating scale It determines alarm type for Output 2 It is active if logic output function ofAlarm Output 2 is alarm output Process high alarm Process low alarm Deviation high alarm Deviation low a...

Page 62: ...998 seconds When the value is greater than 9998 is seen on the screen It means alarm latching output is selected It is active if logic output function ofAlarm Output 2 is alarm output Alarm on delay t...

Page 63: ...utton in Main Operation screen Limit Cycle Tuning operation can not be active or inactive withAT AutoTune Button in Main Operation screen Maximum value for process set and alarm set values It is named...

Page 64: ...operation screen without entering to operator parameters When in top display and in bottom display if technician presses SET button without entering password For observing parameter Technician can see...

Page 65: ...an accesses to the parameters by Set button without entering the technician password and wants to change a parameter device does not allow to do any changes in parameters If increment or decrement but...

Page 66: ...do anything for 120 seconds while device is on technician menus device turns to operation screen 5 If tuning operation can not be completed in 8 hours AT led starts to blink Blinking can be canceled...

Page 67: ...iversal input TC RTD Voltage Current Selectable by parameters L DIN43710 J K R S T B E N IEC584 1 ITS90 C ITS90 PT 100 IEC751 ITS90 Selectable by parameters 0 50mV 0 5V 0 10V Selectable by parameters...

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