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E-mail: [email protected]

Made in Rome, New York, USA

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COMMON TO All AIR HANdlERS 

MAINTENANCE ANd TROUBlESHOOTING pROCEdURE 

for EMI Air Handlers with Unit Mount Infrared Controls

MAINTENANCE

 

Service  should  be  performed  by  a 

qualified

  service 

agency and an annual system check is recommended.  EMI 

units are designed and constructed for reliability and long life 

with minimal maintenance.  You can insure peak operating 

efficiency by:

1. Cleaning air filters on a monthly basis: The filter is ac

-

cessed by removing the air intake access panel.

TROUBlESHOOTING

 2. Clean with a vacuum cleaner that has a brush attach-

ment or use a garden hose.  Allowing dust to collect 

on the filter will cause the unit to lose efficiency and 

eventually malfunction.

3.  Vacuuming  dust  from  the  return  air  grille  and  coil 

surface when cleaning the filter.

 

EMI AIR HANdlERS WITH 

UNIT MOUNT INFRAREd CONTROlS

WARNING

All service should be performed by a qualified service 

technician. Before removing access panels or control 

covers to expose moving parts of non-insulated live 

electrical components for service, disconnect all high 

Volt power supplies to both the indoor unit and outdoor 

unit. Failure to do so could result in physical injury and/or 

electrical shock.

When trouble-shooting the indoor unit, please refer to the 

wiring  diagram  that  is  supplied  with  the  equipment.  It  is 

located either on the on the back of the removable return 

air grill (WCP) or on the back of the access panel (CCP ). If 

you are unable to locate the wiring diagram please feel free 

to call the factory technical service line at (800) 228-9364 

and one can be faxed or mailed. Please have the full model 

and serial number available prior to calling.

The  number  of  low  Volt  interconnect  conductors  will  be 

three to six depending on heating options and or thermostat 

selection. Interconnect wire should be at least 18 awg. Refer 

to the unit wiring diagram for the interconnect diagram that 

matches your system.

Figure 1

            

 

Figure 1a

Figure 2 

Summary of Contents for ComfortWave CCP Series

Page 1: ...ration and maintenance MANUAL EMI DUCTLESS CHILL WATER AIR HANDLERS WALL MOUNTED AIR HANDLER WCP CEILING MOUNTED AIR HANDLER CcP An ISO 9001 2000 Certified Company Enviromaster International LLC 5780...

Page 2: ...resulting in fire electrical shock property damage personal injury or death TO THE INSTALLER 1 Retain this manual and warranty for future refer ence 2 Before leaving the premises review this manual t...

Page 3: ...ping Hot water piping The EMIair handler is available as a wall or ceiling unit two pipe chilled water fan coil model The air handler offers ease of installation operation and service Presently EMI do...

Page 4: ...red when locating the unit The cabinet service panels must be able to be removed without obstruction CCP units can be equipped with hot water coil Unit mount control panel standard on and WCP optional...

Page 5: ...nnect wiring for Unit mounted controls Remote Thermostat Controls A 24V control transformer is located in the air handler unit This provides low volt control power to the air handler Depending on the...

Page 6: ...Figure 3 according to the table below Figure 4 CCP to gain access to the relay board first remove the return air grill from the bottom of the unit The relay board is located in the control section Se...

Page 7: ...els Optional trim kits are available for surface mounting applications NOTE If equipped with hydronic heat the CCP will only operate as a single stage heating unit and not as a two stage heating unit...

Page 8: ...6 42 48 64 2 CCP DISCHARGE AIR SPEED AND THROW Model CFM Coil FPM Throw Ft 09 12 350 Dry 290 12 4 18 650 Dry 430 18 6 24 30 800 Dry 533 18 6 36 42 48 1200 Dry 500 19 0 CCP HYDRONIC HEAT SPECIFICATIONS...

Page 9: ...of this manual for more detailes on controls components electrical wiring start up Opera tion and Cleaning Maintenance MOUNTING preparation The WCP must be mounted plumb and level to a vertically squa...

Page 10: ...t programs design and specifications may change without notice WCP WCP PHYSICAL DIMENSIONS Model Width A Height B Depth C Width D Width E Width F Width G Width H Width I Shipping Wt 09 12 36 14 10 22...

Page 11: ...30 5 21 7 22 3 27 9 30 WCP CAPACITIES Model Nominal Capacaties Total Capacity Sensible Capacity Fluid Temp Fluid Flow PD Ft H2 0 09 12 9 000 7 375 6 732 45 1 0 8 10 801 8 272 45 2 3 8 13 270 9 279 45...

Page 12: ...is designed to protect the system Operation of the unit can be made by either the keypad on the unit or by using the optional hand held infrared controller There are two dipswitches on the relay board...

Page 13: ...ode button selection will rotate between Heat Cool Fan or Dry mode If the dipswitches are set for cooling only off off then Heat and Dry will not be accessible figure 5 Cooling only operation For cool...

Page 14: ...stepoint temperature The fan will operate continuously at low speed while in Dry Mode Optional Electric heat operation Important The dip switch 1 2 must be set to ON For electric heat operation first...

Page 15: ...ble with a cooling electric heat system The thermostat should have R Y W and G terminals The thermostat may also have a C terminal Start up for wall Thermostat Control INFRARED Remote Control Option O...

Page 16: ...e selected in lieu of electric heat Heating operation is essentially the same as that of units with electric heat With the thermostat system switch set to heat and the set point temperature above room...

Page 17: ...el Number Technician Serial Number Mode Cooling Indoor Section Notes Evaporator Entering Air DB Evaporator Entering Air WB Evaporator Leaving Air DB Evaporator Leaving Air WB Outdoor Section Entering...

Page 18: ...All service should be performed by a qualified service technician Before removing access panels or control covers to expose moving parts of non insulated live electrical components for service disconn...

Page 19: ...tat connection A 24V transformer located in the indoor air handler unit provides low volt control power to the indoor air handler The 24v power supply can be measured by placing a meter across the R a...

Page 20: ...f button then inspect the control box for any apparent wires that may have come loose during shipping Also inspect the circuit boards for burnt components If no obvious problem can be found then repla...

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