Emhart AutoSet 5 Operator'S Maintenance Manual Download | Manualshive

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AutoSet

®

5 & 6

Operator & Maintenance

Manual

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2
3
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Summary of Contents for AutoSet 5

Page 1: ...AutoSet 5 6 Operator Maintenance Manual...

Page 2: ..._______________________________________________________________________ 14 Preventative Maintenance Schedule ________________________________________________________________ 14 Tool Maintenance ______...

Page 3: ...he Training Nose Adapter is installed to avoid pinching them between the adapter and piston when the tool is cycled 13 DO NOT point the tool at any person s or the operator 14 DO NOT operate the tool...

Page 4: ...2 1 ISO prEN 792 part 1 EN 12096 EN ISO 4871 Following the provisions of the Machine Directive 98 37 EEC which replaces Directive 89 392 EEC and its amending Directives 91 368 EEC 93 44 EEC and 93 68...

Page 5: ...Set 5 5 32 4 0mm 80 AutoSet 5 3 16 4 8mm 60 AutoSet 6 1 8 3 2mm Large Flange 60 AutoSet 6 Mandrel Collection Capacity 1 full Rivet Strip Note Cycle time is determined by setting rivets in air Note It...

Page 6: ...pter is installed a pinch point is created between the Nose Piston and Training Nose Adapter TRAINING NOSE ADAPTER ATTACHMENT SCREWS W Figure 2 Training Nose Adapter Tool Requirements Air Supply 85 10...

Page 7: ...itting supplied with the AutoSet tools has an On Off flow valve built into it To operate the valve do the following 1 Push the female Quick connect hose fitting over the male fitting on the AutoSet to...

Page 8: ...e tool 3 Turn on the air supply by sliding the valve sleeve towards the tool see the AIR FITTING OPERATION section When turning the air supply on be sure to keep your hands away from the Nose Piston a...

Page 9: ...Piston when it cycles forward 6 Reload the tool as described in the LOADING RIVET TAPE section Figure 8 Rivet Tape removal REMOVING PARTIALLY USED RIVET TAPE If the situation arises where the operator...

Page 10: ...et 5 6 Diagram Note Item Numbers in Brackets are for the AutoSet 6 tool AutoSet 6 Indexer Assembly Page 10 Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225...

Page 11: ...Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 Page 11 Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 P...

Page 12: ...ead Cap Screw SUS 3 3 143 DP220 143 E Ring Horizontal hanger 2 2 144 DP220 144 Magazine foot 2 2 145 DP220 145 Washer M3 2 2 146 DP220 146 Socket Head Cap Screw SUS 2 2 162 DP220 162 Magazine Latch 1...

Page 13: ...N Description AS 5 AS 6 Assemblies 607 DP220 607 Jaw case piston Assy w Seals Includes 002 006 084 090 117 125 126 Acc Acc 611 DP220 611 Nose piston Assy w Seals Includes 001 088 090 093 124 125 Acc A...

Page 14: ...nce JAW REMOVAL AND CLEANING For optimal tool performance remove the Jaws and clean at regular intervals per the Preventative Maintenance Schedule 1 Remove all rivets and spent mandrels from the tool...

Page 15: ...r or damage and replace if necessary NOSE PISTON Figure 12 Front End Jaw area JAWS JAW PUSHER JAW SPRING SLIDE PIPE Figure 13 Jaw assembly JAW REPLACEMENT To insert a cleaned or a new Jaw assembly int...

Page 16: ...ion then the performance of the tool will begin to decrease due to premature o ring wear The tool should be lubricated using the Hydraulic Oil Emhart P N DP220 806 listed in the Tool Requirements sect...

Page 17: ...quency Too Much Lubrication a Muffler filter material turns yellow with oil Inline Method Reduce the oil drip setting on the lubricator or go to a smaller lubricator if necessary Manual Method Reduce...

Page 18: ...cal attention Do not reuse clothing until cleaned INGESTION Do not induce vomiting In general no treatment is necessary unless large quantities of product are ingested However get medical attention EY...

Page 19: ...se Piston area Wrong Nosepiece Use nosepiece that is compatible with rivet being used Dirt or debris between Nose Piston and Jaw Case Service Front End and Jaws Rivet fails to insert into Nosepiece Wr...

Page 20: ...il sur Marne France Tel 33 1 56 71 24 24 Fax 33 1 56 71 24 34 Norway Postboks 153 Leirdal 1009 Oslo Norway Tel 47 22 90 99 90 Fax 47 22 90 99 80 Spain Carretera M 300 Km 29 700 28802 Alcal de Henares...

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