Emhart Teknologies PA203-001 Maintenance Manual Download Page 1 | Manualshive

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ProSet

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2100 Series

Maintenance Manual

Rivet

Tool

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Summary of Contents for PA203-001

Page 1: ...ProSet 2100 Series Maintenance Manual Rivet Tool...

Page 2: ...List 12 Tool Cross Section 14 Hydraulic Oil Charging Procedure 15 Maintenance Schedule 16 Safety Data 17 Troubleshooting 18 EC Declaration of Conformity 19 Thank you for choosing the Emhart Teknologi...

Page 3: ...ing rivets 8 DO NOT point the tool at any person s or the operator 9 DO NOT operate tool with nose housing removed 10 DO NOT operate tool without deflector or MCS options 11 DO NOT modify the tool in...

Page 4: ...130 1 qt 945 ml Mobil DTE 26 Jaw Lubricant POP p n PRG510 130 6 oz 177 ml Seal Lubricant Lubriplate 130 AA Note For best results and long service life use only a dry filtered air supply Note See lubri...

Page 5: ...85 275 6 mm 11 14 283 mm 10 53 267 5 mm Tool Dimensions 3 8 96 5 mm 3 45 87 6 mm 11 07 281 2 mm 10 85 275 6 mm 3 45 87 6 mm 11 07 281 2 mm 10 85 275 6 mm 953 24 2 mm 689 17 5 mm 2 29 58 2 mm 3 8 96 5...

Page 6: ...to one of the three ON positions MCS style only q Adjust low flow vacuum setting if necessary See Adjusting low flow vacuum page 8 q Insert rivet into nosepiece q Position rivet in work piece q Pull...

Page 7: ...the Pulling Head Adaptor Apply a slight amount of Lubriplate 130 AA to the Pulling Head Adaptor threads and Collar teeth Screw the Jaw Guide onto the Pulling Head Adaptor until the teeth on the Collar...

Page 8: ...return to the Low Flow mode 1 Remove Collector Bottle 22 from tool 2 Remove Filter Cover Assembly 43 3 Remove Filter 24 Optional 4 Connect tool to air supply 5 Turn on MCS unit by rotating the Switch...

Page 9: ...center stem and pulling the assembly out Remove the Filter 24 Remove debris from the back of the MCS taking care not to let debris fall into the piston shaft area 2 RE ASSEMBLE THE MANDREL COLLECTION...

Page 10: ...Page 10 Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 REDUCED DIAMETER OPTION ProSet 2101 FULL DIAMETER OPTION ProSet 2100...

Page 11: ...Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 Page 11 PRT OPTION MCS OPTION...

Page 12: ...P203 272 MCS FILTER 1 1 25 DP203 276 MCS MUFFLER 1 1 26 DP203 287 VALVE STEM RETAINING BUSHING 1 1 27 DP900 005 O RING ADAPTOR 1 1 1 1 28 DP900 006 O RING COLLAR FD 2100 1 1 29 DP900 007 O RING COLLAR...

Page 13: ...AIR PISTON 1 1 1 1 78 PRT5200 29 INTENSIFIER CHAMBER 1 1 1 1 79 PRT5200 30 INTENSIFIER CHAMBER SLEEVE 1 1 1 1 80 PRT5200 33 SPRING PIN TRIGGER 1 1 1 1 81 PRT5200 34 JAW PUSHER CONICAL 1 1 82 PRT5200 3...

Page 14: ...duced Diameter Front End Kit 2100 to 2101 conversion FA203 408 ProSet 2100 Adaptor Kit for MCS5000 remote MCS FA203 2102K Reduced Diameter Front End Extension Kit 6 length FA203 2103K Reduced Diameter...

Page 15: ...l screw washer 63 have been removed during dismantling reinstall these before proceeding and tighten hand tight approximately 15 in lbs 11 Move the pulling head 40 or 41 to the full forward position N...

Page 16: ...er chamber and sleeve 78 79 and O ring 93 58 28 Install the Clamp assemblies 11 12 89 90 and 94 Be sure that the orientation of the clamps is correct Tighten both Clamp Nuts 94 to 8 10 in lbs NOTE The...

Page 17: ...ASTE DISPOSAL Do not flush to drain or storm sewer Contract authorized disposal service SPILLAGE Contain Spill Absorb onto inert material Shovel sweep or vacuum spill Handling Storage NFPA Class IIIB...

Page 18: ...ice personnel MANDREL STICKING IN JAWS Jaws dirty or need lubrication Clean and lube jaws RIVET FAILS TO INSERT INTO NOSEPIECE Incorrect nosepiece Shear ring stuck in hole of nosepiece Install correct...

Page 19: ...Conforms to the following standards EN 292 part 1 and part 2 ISO prEN 15744 ISO 3744 EN 28662 1 ISO prEN 792 part 1 EN 12096 EN ISO 4871 Following the provisions of the Machine Directive 98 37 EEC wh...

Page 20: ...Sur Marne France Tel 33 1 5671 2424 Fax 33 1 5671 2434 Norway Postboks 153 Leirdal 1009 Oslo Norway Tel 47 2290 9990 Fax 47 2290 9980 Spain Carretera M 300 Km 29 700 28802 Alcal de Henares Madrid Spai...

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