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YARWAY 

LED ILLUMINATOR SYSTEM FOR COLOR-PORT GAUGES

INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS

2 INTRODUCTION

Yarway LED illuminators are designed to be 
mounted readily to the Yarway Color-Port gauge, 
as well as most competitive color-port gauges.

All illuminators are complete with a color 
screen containing two strips of glass - one red 
and one green. Due to the difference in the 
index of refraction of light through water and 
steam, only the corresponding color is seen: 
green for water, red for steam.

Yarway LED illuminators are available in lengths 
from 5 ports to 26 ports.

2.1 System description

Yarway LED illuminators comprise five main 
components. Use the exploded parts diagrams in 
Section 13 as additional reference material.

Illuminator

 - light source. It is composed of 

an anodized, rigid, extruded aluminum that 
protects the PC boards.

Bracket

 - used to mount illuminator to Color-

Port gauge. The brackets can be moved up 
and down along the extruded body making 
assembly and disassembly quick and easy.

Power supply

 - provides intrinsically safe 

power to the LED illuminator. Power supply is 
mounted inside an explosion proof enclosure 
that is mounted to the illuminator body.

Cordset

 - used to connect the power supply 

to the illuminator. The cordset consists of a 
straight female connector and a straight male 
connector.

Level display

 - focuses the light from the LED 

illuminator to show the level.

2.2 Accessories

Level display hood and hooded mirror - 
enhance the images for outdoor installations or 
redirect the image for viewing below the gauge.

3 AVAILABLE MODELS

Yarway LED illuminators are made to fit/cover 
the whole length of the Color-Port gauge. One 
power supply is required per 26 ports (208 LEDs).
On average an LED will give the user 100,000 
hours of use compared to 1000 hours for a 
standard light bulb.

3.1 Power Requirements & Specifications
Input:

 115/230 VAC ±10%, 50/60 Hz

Power consumption:

 up to 400 mA max at 

115/230 VAC

Max distance from power supply to LED 
illuminator:

 200 ft. (consult Emerson if longer 

distance is required)

Ambient temperature range for general 
location: 

-40°F to 158°F (-40°C to 70°C)

Ambient temperature range for hazardous 
location: 

-40°F < ta < +140°F (-40°C < ta < +60°C)

Ingress protection:

 IP66

Max altitude: 

6.561 ft.

Electrical connection size:

¾” FNPT for US and Canada
M20 for ATEX and IECEx

• Unit must be wired with 14 AWG wire 

minimum, with a maximum wire length of 
1000 feet.

• An external switch or circuit-breaker 

and external overcurrent protection is 
recommended to be installed near the unit.

• Unit can be use indoors and outdoors.
• Maximum relative humidity 80% for 

temperatures up to 88°F (31°C) decreasing 
linearly to 50% relative humidity at 104°F 
(40°C).

WARNING

Do not tamper with Yarway's power supply
or its components.

3.2 Approvals
General location

UL61010-1/CSA C22.2 No. 61010-1

Explosion-proof with intrinsically safe output

MET Certified for US and Canada

Class I Division 1 Groups A*, B, C, D T4
* only for Mounting Option 2

ATEX Approved

  II 2G (Power Supply)
  II 1G (Illuminator)

IECEx Approved

Ex d [ia Ga IIC] IIC T4 Gb (Power Supply)
Ex ia IIC T4 Ga (Illuminator)

When installed in accordance with Emerson
Control Drawings:
• For Division Locations - 18WL4-009 (Figure 6A)
• For ATEX/IECEx - 18WR6-009 (Figure 6B)

Summary of Contents for YARWAY ILCP Series

Page 1: ...lluminator before doing any maintenance or repairs TABLE OF CONTENTS 1 Safety information 1 2 Introduction 2 2 1 System description 2 2 2 Accessories 2 3 Available models 2 3 1 Power requirements and specifications 2 3 2 Approvals 2 4 Inspection 4 5 Installation 4 5 1 Inspection and cleaning of glass 4 5 2 Assembly pre installation 4 5 3 Installation of unit to gauge 4 5 4 Electrical installation ...

Page 2: ...direct the image for viewing below the gauge 3 AVAILABLE MODELS Yarway LED illuminators are made to fit cover the whole length of the Color Port gauge One power supply is required per 26 ports 208 LEDs On average an LED will give the user 100 000 hours of use compared to 1000 hours for a standard light bulb 3 1 Power Requirements Specifications Input 115 230 VAC 10 50 60 Hz Power consumption up to...

Page 3: ...n be applicate only by assumption of filling requests of the standard IEC 60079 1 2014 cl D 3 10 6 Appropriately certified cable glands for direct entry have to be used 7 IP 68 max h 1 m 8 The max overpressure static test of housing 50 bar 10 s 9 Max power dissipation for temperature class see ANNEX to IECEx Certificate No IECEx FTZU 12 0017U Issue No 0 TABLE 1 MODEL STRUCTURE Example ILCP 25 05 1...

Page 4: ...e mounting brackets with the mark on the back of the illuminator s body 4 Firmly tighten down the screws 100 to secure mounting brackets 73A to illuminator body 5 Mount LED illuminator to gauge by inserting mounting brackets to the hex screws on the body of the gauge 6 Make sure that the LED clusters are aligned with the ports 7 Firmly tighten down the hex screws on the gauge body to hold the illu...

Page 5: ...tches or breakage 2 Mounting bracket for signs of loosening The user must determine an appropriate maintenance schedule necessary for his or her specific application upon evaluation of their own operating experience Realistic maintenance schedules can only be determined with full knowledge of the services and application situation involved 7 2 Maintenance procedures Cleaning the protective glass c...

Page 6: ... please have as much of the following information as possible when you call Model Name of the company from whom you purchased your illuminator Invoice and date Operating temperatures A brief description of the problem Troubleshooting procedures that failed If attempts to solve your problem fail you may be requested to return your illuminator to the factory for intensive testing You must obtain a R...

Page 7: ...shall be returned to PVC on request ALL PENTAIR VALVES AND CONTROLS PRODUCTION STANDARDS ARE APPLICABLE H Pentair DO NOT SCALE SIZE DWG NO D e1205710 APPR 03 76 250 ALL MACHINED SURFACES REF ANSI B46 1 DIMENSIONS IN ARE IN MILLIMETERS DIMENSIONS ARE IN INCHES IMPLIED 90 ANGLES 1 2 OTHER ANGLES 5 HUNDREDTHS THOUSANDTHS UNLESS OTHERWISE SPECIFIED DWN TITLE CHK IMPORTANT NOTICE READ FIRST YARWAY LED ...

Page 8: ...wing the recipient agrees to maintain this drawing in strict confidence not to supply or disclose this drawing to any employee or recipient who is not authorized by PVC and not otherwise use disclose or reproduce this drawing without PVC s written authorization This drawing and all copies shall be returned to PVC on request ALL PENTAIR VALVES AND CONTROLS PRODUCTION STANDARDS ARE APPLICABLE HARLIN...

Page 9: ...TOR LED ILLUMINATOR LED ILLUMINATOR LED ILLUMINATOR LED ILLUMINATOR A FLAME PATH SEAL OFF SHALL BE INSTALLED WITHIN 18 IN OF ENCLOSURE A SUITABLY CERTIFIED FLAME PATH SEAL OFF SHALL BE INSTALLED DIRECTLY TO THREADED ENTRY OF ENCLOSURE INTRINSIC SAFETY GROUND MUST HAVE R 1Ω INTRINSIC SAFETY GROUND MUST HAVE R 1Ω INTRINSIC SAFETY GROUND MUST HAVE R 1Ω INTRINSIC SAFETY GROUND MUST HAVE R 1Ω FIELD WIR...

Page 10: ...ks and service marks of Emerson Electric Co All other marks are the property of their respective owners The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicabili...

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