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YARWAY 

9100 SERIES ARC

®

 VALVE

INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS

All surfaces in contact with one another should be completely coated 
with a modurate amount of lubricant. Instert the O-ring into the 
groove of the body and completely seat the insert into the body. If 
binding occurs, remove the insert and determine the area of
obstruction. Take steps necessary to clear the obstruction.

Disc-bypass bushing assembly

1" to 1½" [25 to 40 mm] valves

Old restraining method

New restraining method

PARTS AND MATERIALS

Item

Part

Material

1

Body

ASTM A351 type CF8M (J92900)

2

Bonnet

ASTM A351 type CF8M (J92900)

3

[2]

Disc

ASTM A479 type S21800A
(Nitronic 60 bar)

4

[1][2]

Snubber-seal assembly

Turcite 51 (Glyd ring) and
TFE/Propylene (O-ring)

5

[2]

Bypass bushing

ASME SA564 Grade 630
(17-4 PH Bar) Condition SA (S17400)

6

[1][2]

O-ring

TFE/Propylene

7

[1][2]

O-ring

TFE/Propylene

8

[1][2]

Spiral ring

Inconel X-750

9

[1][2]

Bypass tube

ASTM A312 type 304

10

Spring retainer

ASME SA479 type 316

13

[2]

Spring

17-7 PH Condition CH-900

14

[1][2]

O-ring

TFE/Propylene

15

Stud

ASTM A193 Grade B7 (G41400)

16

Nut

ASTM A194 Grade 2H (K04002)

18

Nameplate

300 series stainless steel

NOTES

1.  Recommended spare parts for service inspection.
2.  Recommended spare parts for service overhaul.

Spring 

retainer tool

1

/

16

" diameter rod

3

/

8

" both ends

5"

Spring 

retainer 

dowel

Summary of Contents for YARWAY 9100 ARC Series

Page 1: ...lation of bypass flow as required 2 Compact self contained design that eliminates divided installation responsibility occurring with systems involving combinations of pneumatic thermal and mechanical devices 3 Minimum wear on vital parts during pressure reduction of bypass flow 4 Quiet pressure drop provided by a bypass that dissipates the energy effectively For high pressure drop capability and o...

Page 2: ...specified minimum pump flow and the combined main and bypass flow provide a total greater than the pump minimum flow requirement Bypass flow enters the bypass element at the bottom of the bypass stem The flow is then controlled by the port openings in the side of the bypass stem The flow continues through the annulus in the bypass bushing and is directed to the outlet of the valve For applications...

Page 3: ...pected coincident with the other annual inspections Inspection of the valve s internal components may be necessary more often if the valve is cycled often or remains in bypass mode for extended periods The mechanism is easily removed whenever the main flow is stopped Make certain that all pressure is relieved and the pipeline is secured against pressurization before attempting disassembly for insp...

Page 4: ...move A 1 x 2 x 25 x 50 x 3 mm thick steel plate and an adjustable wrench may be used if a suitable spanner wrench is not available 4 Remove the disc bypass bushing assembly Items 33 34 36 37 38 39 40 and 42 by applying force to the bottom of the disc as follows Push on the bottom of the disc with a 1 25 mm diameter bar until the spring is fully compressed Tap on the bar with a mallet if additional...

Page 5: ... anti seize on threads Bend the lockwasher tab in the slot of the locknut LUBRICANTS Use the following lubricants or their equivalents Anti seize Loctite 116737 food grade anti sieze O ring Silicone lubricant or liquid soap TABLE 3 BYPASS BUSHING NUT Valve Size Nut Size Torque in mm in ft lb N m 6 Lap the disc to the body First use 180 grit medium coarse and repeat with 360 grit fine The finished ...

Page 6: ...m in mm 11 For valves with an integral back pressure regulator a Install new regulator capsule if defective Lube the O ring with O ring lubricant and install the back pressure regulator capsule into the body b Install the spiral ring into the body groove lubricate bottom side with Anti Seize c Coat exposed threads with a thread locking adhesive appropriate for the valve service temperatures Back t...

Page 7: ...re the disc bypass bushing assembly for installation in the valve body as described by 5a or 5b below as applicable a For the old restraining method a tool must be fashioned by bending a metal rod as shown Compress and rotate the disc and bypass bushing together to align the assembly holes Insert the spring restrainer tool in the assembly holes and release the spring load b For the new restraining...

Page 8: ... 1 Body ASTM A351 type CF8M J92900 2 Bonnet ASTM A351 type CF8M J92900 3 2 Disc ASTM A479 type S21800A Nitronic 60 bar 4 1 2 Snubber seal assembly Turcite 51 Glyd ring and TFE Propylene O ring 5 2 Bypass bushing ASME SA564 Grade 630 17 4 PH Bar Condition SA S17400 6 1 2 O ring TFE Propylene 7 1 2 O ring TFE Propylene 8 1 2 Spiral ring Inconel X 750 9 1 2 Bypass tube ASTM A312 type 304 10 Spring re...

Page 9: ...our terms and conditions which are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice Emerson com FinalControl PARTS AND MATERIALS Item Part Material 1 Body ASTM A 216 Grade WCB 2 Bonnet ASTM A 216 Grade WCB 3 2 Disc assembly bypass element 2 to 6 ASTM A351 type CF10SMnN Nitronic 60 Cast 8 to 12 ASTM A351 type ...

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