Emerson RTS FQ Operating Manual Download Page 1

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User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

User Instructions

Part Number IOM DS – 87376-4, Rev. 1.0

Release: July 2016

Operating Manual for

Bettis RTS FQ Fail-Safe Quarter-Turn Actuator

Summary of Contents for RTS FQ

Page 1: ...User Instructions Part Number IOM 87376 7 July 2016 Rev 1 i User Instructions Part Number IOM DS 87376 4 Rev 1 0 Release July 2016 Operating Manual for Bettis RTS FQ Fail Safe Quarter Turn Actuator ...

Page 2: ...User Instructions Part Number IOM 87376 7 July 2016 Rev 1 0 ii ...

Page 3: ...ons 5 1 Mechanical Connection 6 Section 6 Commissioning 6 1 General Information 7 6 2 Manual Operation 7 6 3 Setting the Mechanical End Stop 7 6 4 Adjusting the Hydraulic Damper If applicable 9 6 5 Final Step 9 Section 7 Maintenance Section 8 Lubricant Recommendation and Requirements 8 1 Main Casing 10 8 2 90o Gear Unit and Spindle Actuator 11 8 3 Basic Lubricant Service Interval 11 Section 9 Trai...

Page 4: ...34 15 2 Display Elements 35 15 3 Operation 36 Section 16 Parameter Menu 16 1 Parameter Group End Limit 44 16 2 Parameter Group Torque 46 16 3 Parameter Group Speed 46 16 4 Parameter Group Ramp Option 47 16 5 Parameter Group Control 47 16 6 Parameter Group Password 47 16 7 Parameter Group Position 48 16 8 Parameter Group Binary Inputs 49 16 9 Parameter Group Binary Outputs 53 16 10 Parameter Group ...

Page 5: ...ody 72 23 2 Output Type A and Spindle Drive Linear Acutators 72 23 3 Basic Lubricant Service Interval 73 Section 24 Training Section 25 Technical Data Section 26 Technical Data General 26 1 Binary Inputs 76 26 2 Binary Outputs 79 26 3 Analog Inputs 79 26 4 Analog Outputs 80 26 5 Auxiliary Voltage Input and Output 80 26 6 Connections for Non Explosion Proof Version 81 26 7 Connections for Explosion...

Page 6: ...User Instructions Part Number IOM 87376 7 July 2016 Rev 1 0 iv ...

Page 7: ...User Instructions Part Number IOM 87376 7 July 2016 Rev 1 v ...

Page 8: ... to operate appropriate fittings when a fail safe functionality is required Appropriate fittings are all kinds of fittings that require a 90o movement to operate butterfly valves ball valves taps in general etc In the event of a power failure or if the fail safe function is triggered deliberately the actuator shifts the fitting to the fail safe position using the built in energy storage device to ...

Page 9: ... the gear unit components are permanently engaged While moving against the fail safe direction the electric motor has to move both the fitting and the energy storage device disk spring assembly for the fail safe stroke If the supply for the operating current brake is interrupted by a power failure or intentionally triggers a fail safe stroke the actuator will no longer hold position and the energy...

Page 10: ...fail safe actuator can be built as a version for fail safe open counter clockwise direction of rotation when looking at the fitting shaft or fail safe close clockwise direction of rotation It is even possible to subsequently change the fail safe direction separate manual available Some assembly work is required Having this conversion performed at our factory is recommended however Figure 3 Fail Sa...

Page 11: ...cial regulations European Standard EN 60079 17 which must be complied with Any additional national regulations must be heeded CAUTION NO DANGER OF EXPLOSION IS CERTAIN Work on the open actuator under voltage may only be done if it is certain that there is no danger of explosion for the duration of the work 3 2 Direction of Rotation CAUTION OBSERVE DIRECTION OF ROTATION The standard direction of ro...

Page 12: ...stic foil Actuators must be protected against mechanical damage Storage temperature must be between 20o C to 40o C It is not necessary to open the controller of the actuator for servicing batteries or similar operations 4 3 Long Term Storage CAUTION FOLLOW PROPER STORAGE If you intend to store the actuator for over 6 months follow additional instructions below The silica gel in the connection comp...

Page 13: ... actuator coated with rust protectant Clean the mounting surface for the fitting thoroughly Lightly grease the fitting shaft Set the actuator in place Make sure of centered positioning and that the contact surface of the flange is full Fasten the actuator with suitable bolts Minimum strength grade 8 8 or A2 70 Ensure sufficient thread engagement min 1xd Screws that are too long may go against the ...

Page 14: ...tor the electrical end positions have to be reset see Section 16 4 6 2 Manual Operation There is no way to operate this actuator design manually 6 3 Setting the Mechanical End Stop The RTS FQ Fail Safe Quarter Turn actuator only has one limited mechanical end stop that limits the travel at the fail safe end position The end stop is at the end of the spring cup Depending on the size of the actuator...

Page 15: ... Nut 2 End Stop hex SW70mm 3 Hydraulic Damper 4 Damper Adjusting Screw 5 Cover To adjust the end stop first undo the locknuts To lengthen the stroke by means of the end stop unscrew the end stop out of the cover flange NOTE Upon delivery the end stop is set to the maximum possible stroke Further unscrewing causes no further extension of stroke the end stop becomes ineffective Check ...

Page 16: ...hat the setting be changed Too weak adjustment of the damper may cause peak forces when the end stop is reached whereas too strong adjustment may cause problems during electrical operation in the fail safe direction If in spite of this changes are required in the damper setting proceed with caution and only make small changes in combination with test runs Procedure Remove the damper cover There is...

Page 17: ...tion Lengthening in the running time may also be caused by an increased torque requirement for the fitting after long downtimes CAUTION ALWAYS REFER TO INSTRUCTIONS The actuator has a prestressed disk spring assembly Improper dismounting may lead to both damage to the actuator as well as serious injuries If maintenance work is needed requiring the actuator to be dismounted contact Emerson regardin...

Page 18: ...taken into consideration if applicable Table 2 Lubrication Utilization 1 Operating Condition s Definition Reduction Factor Multiplier Duty Cycle DC Total motor running time Extremely high DC Over 1 250 hours year 0 5 High DC Over 500 hours year 0 7 Extremely low DC Less than 0 5 hours year 0 8 Ambient temperature permanent or longterm Extremely changeable Between 10o C and 50o C 0 5 Extremely high...

Page 19: ...urn actuators The scope of application covers the operation of industrial valves e g globe valves gate valves butterfly valves and ball valves For other applications please consult with Emerson Emerson shall not be liable for the improper or incorrect use of and therefore possible damage arising thereof The risk shall be borne solely by the user Use of the actuator entails the streict observance o...

Page 20: ...l Safe Quarter Turn Series are compact rotary actuators with integrated controller for valve operation The integral multi turn sensor allows setting the travel up to 105 revolutions without opening the housing 11 1 Overview Figure 8 RTS Control Unit Parts Overview 1 Handwheel 2 Control Unit Operating Unit 3 Connection Compartment 4 Gear Component 11 2 Serial Number and Nameplate Each actuator has ...

Page 21: ...operating mode modulating duty according to EN 60034 1 11 4 Protection Class RTS FQ Fail Safe Quarter Turn actuators come by default with IP67 EN 50629 protection CAUTION PROTECTION CLASS AND CABLE GLANDS The protection class specified on the nameplate is only effective when cable glands also provide the required protection class The cover of the connection compartment is carefully screwed and the...

Page 22: ... cables before reaching the screwed cable glands so that water can drip off from the connector cables without running to the screwed cable glands As a result forces acting on the screwed cable glands are also reduced see Section 13 5 11 5 Mounting Position In principle the installation position is irrelevant However based on practical experience it is advisable to consider the following for outdoo...

Page 23: ...2 11 7 2 Motor Temperature All RTS CM Compact Series actuators are normally equipped with motor winding temperature sensors which protect the motor against excessive winding temperature The display will show the corresponding error upon exceeding the permissible motor temperature see Section 23 1 11 7 3 Input Fuse and Thermal Fuse The frequency inverter is protected by an input fuse and the explos...

Page 24: ... an extensive run examination and a functional test of the micro controllers These inspections are conducted and documented according to the quality system and can be made available if necessary The basic setting of the end position must be performed after assembly on the actuator CAUTION OBSERVE COMMISSIONING INSTRUCTIONS Commissioning instructions see Section 16 must be strictly observed During ...

Page 25: ...t coincide with the shaft connector of the actuator For output type A threaded bushing with bore check whether the thread of the valve matches the thread of the actuator In general proceed as follows Clean the bare parts of the actuator uncoated with corrosion protection Thoroughly clean the screw mounting surfaces of the valve In the actuator lubricate appropriately the output shaft and the valve...

Page 26: ... or a grease lubricant according to our recommendation see Section 26 2 page 84 12 2 Mounting Position of the Operating Unit Figure 15 RTS FQ Fail Safe Quarter Turn Control System Disconnect the actuator and control system from the power supply To prevent damage to the electronic components both the control system and the person have to be grounded Undo the bolts for the interface surface and care...

Page 27: ...ith the connection data see nameplate Figure 9 The connection of electrical wiring must follow the circuit diagram This can be found in the appendix of the documentation The circuit diagram can be ordered from Emerson by specifying the serial number When using options such as a Profibus connection the relevant guidelines must be followed 12 3 1 Power Supply Connection RTS CM Compact Series actuato...

Page 28: ... out immediately after electrical connection The power supply must be connected at a minimum to achieve a heating effect In this case the silica gel may remain in the connection compartment until commissioning CAUTION OBSERVE CORRECT PROCEDURE See Section 14 3 Section 13 Setting Limits Before commissioning please ensure the actuator is correctly assembled and electrically connected see Section 15 ...

Page 29: ...ling machine etc is not allowed as this may damage the product 13 3 Mechanical Default Settings and Preparation The use of multi turn sensors makes mechanical settings unnecessary CAUTION ALWAYS CHECK TORQUE SETTINGS Before the motorized operation of the valve it is essential to check and eventually adjust torque settings 13 4 End Limit Setting A detailed description of the operation of the RTS FQ...

Page 30: ...ove the control switch towards the first menu item P1 1 End limit Open Figure 19 Control Switch First Menu Item Figure 20 Display 1 Afterwards flip up the selector switch slightly and let it snap back to its neutral position Figure 21 Selector Switch in Neutral Position 1 Figure 22 Selector Switch Flipped Up 1 ...

Page 31: ...User Instructions Part Number IOM 87376 7 July 2016 Rev 1 0 24 Figure 23 Selector Switch in Neutral Position 2 This changes the bottom line of the display from EDIT to SAVE Figure 24 Display 2 ...

Page 32: ...witch black switch to start the motorized operation of the actuator In this mode no travel dependent switch off occurs in the end position CAUTION MAX TORQUE MUST BE PARAMETERISED Please note that during motor operation only torque monitoring remains active as travel adjustment will happen subsequently Therefore please check beforehand whether the maximum torque has been already parameterised Abso...

Page 33: ...re 27 Display 4 Manually move the actuator with the handwheel see Section 13 1 or Section 13 6 or by motor via the operating switch black button to the end position OPEN of the valve Absolute value Absolute value of the position feedback Relative value The value to the other end position Figure 28 Display 5 ...

Page 34: ...of the valve is reached move the selector switch back to the middle position Thus the line TEACHIN disappears Figure 29 Selector Switch in Neutral Position 4 Figure 30 Display 6 In order to confirm the end position save slightly flip up the selector switch and let it snap back to its neutral position Figure 31 Selector Switch in Neutral Position 5 ...

Page 35: ...User Instructions Part Number IOM 87376 7 July 2016 Rev 1 0 28 Figure 32 Selector Switch Flipped Up 2 Figure 33 Selector Switch in Neutral Position 6 ...

Page 36: ...Adjustment of Fail Safe Speed Mounting of Linear Fail Safe Actuator RTS FQ Series ctuators move the stem of valve to the fail safe position in case of fail safe event In general stem of actuator is at fail safe position at delivery Depending on valve has to be closed or opened by force sealing force is required in fail safe position or by travel actuator shall stop before touching the seat mountin...

Page 37: ...nnected Hand wheel must not be engaged if applicable refer to 6 2 manual operation Mount actuator to mounting kit and fix with 4 screws Check distance between end of stem of actuator and end of stem of valve Aallowed range of distance is 2 25mm Connect both stems with coupling and note symmetrical engagement of both threads Fix coupling with four screws and note both halves of coupling have to be ...

Page 38: ...e is exact in desired fail safe end position Loosen hexagonal nuts of mounting kit and generate a gap of 3 5 mm between flange and pillar Mount actuator to mounting kit and fix with 4 screws Check distance between end of stem of actuator and end of stem of valve Allowed range of distance is 2 25mm Connect both stems with coupling and note symmetrical engagement of both threads Fix coupling with fo...

Page 39: ...ious menu items The controller cover may be wiped clean with a damp cloth The mounting position of the control unit can be turned in 90o steps see Section 15 2 15 2 Display Elements 15 2 1 Graphic Display The graphic display used in the controller allows text display in different languages Figure 37 Display 9 During operation the displays shows the position of the actuator as a percentage operatio...

Page 40: ...ator settings can be entered with these switches Furthermore configuration is also possible via the IR interface or the Bluetooth Interface see Section 20 Flip the switch up or down to regulate the parameter menu scrolling speed Figure 40 Neutral Position Figure 41 Slight Switch Flip it will move to the next parameter LED L1 and L2 can be changed by parameter P1 7 see Section 18 1 ...

Page 41: ...ctor switch has the following positions Table 5 Operating Mode Table OFF The actuator can be neither operated via the remote control nor via the control switches of the controller Local It is possible to operate the actuator by motor via the control switch Control via the remote inputs may be possible with appropriate configuration superimposed control commands emergency commands Remote The actuat...

Page 42: ...tory data and parameter area Selector switch in the LOCAL position With the control switch the actuator can be operated by motor You may also operate the actuator in inching and self hold mode Switches are spring loaded to snap back automatically into their neutral position To confirm a control command the control switch must be pushed all the way into its mechanical locking position 15 3 2 Config...

Page 43: ... 3 Configuration Example By way of example we will change parameter P20 6 wireless from 0 wireless off to 2 Bluetooth communication on Thus the Bluetooth connection is activated for a short time and then deactivated again automatically The operating and control switch must be in the neutral position Figure 46 Selector Control Switch 2 Parts Overview 1 Selector Switch red 2 Control Switch black Now...

Page 44: ...ons Part Number IOM 87376 7 July 2016 Rev 1 37 Figure 48 Display 13 Afterwards flip up slightly the selector switch towards and let it snap back to its neutral position Figure 49 Selector Switch in Neutral Position 7 ...

Page 45: ...ns Part Number IOM 87376 7 July 2016 Rev 1 0 38 Figure 50 Selector Switch Flipped Up 3 Figure 51 Selector Switch in Neutral Position 8 This changes the bottom line of the display from EDIT to SAVE Figure 52 Display 14 ...

Page 46: ...ons Part Number IOM 87376 7 July 2016 Rev 1 39 Figure 53 Display 15 Thereafter flip up the control switch toward to change the value from 0 off to 2 Bluetooth Figure 54 Control Switch Flipped Up Figure 55 Display 16 ...

Page 47: ...rmore certain parameters end positions intermediate positions can be set using TEACHIN Thus their configuration is greatly simplified After selecting the appropriate menu item for example End position and changhing the input type from EDIT to SAVE move the selector switch red to manual mode and lock it into place As you do so the display will show the message TEACHIN and the current position value...

Page 48: ...6 Parameter Menu For each parameter group you can find a description tabular overview of the menu items and possible configurations The parameter list below also includes all possible options per menu item Please note that some of the menu items listed and described may not be delivered with your configuration 16 1 Parameter Group End Limit These parameters are used to configure the end position a...

Page 49: ... reaching the specified torque with the proviso that it has reached the end position If the end position signal is not reached the actuator reports an error P1 5 End limit Closing directing right 0 Actuator is designed for clockwise closing left 1 Reverse direction of rotation Counterclockwise closing The crossing of all signals and commands is performed by the controller P1 6 End limit Rotate sen...

Page 50: ...Boost Close 0 Unassigned in RTS FQ Fail Safe Quarter Turn Series P2 7 Torque Hysteresis 0 50 Unassigned in RTS FQ Fail Safe Quarter Turn Series CAUTION CONSIDER THE VALUE OF GEAR THRUST When installing the actuator on an additional gear please take into account the corresponding values of the gear thrust unit as you enter the actuator parameters To achieve an effective output torque including gear...

Page 51: ... operation P5 3 Ramp Emergency 5 100 Start ramp for emergency operation 16 5 Parameter Group Control Table 11 Control Table Menu Item Sub Menu Item Poss Setting Notes Comments P6 2 Control Ready delay 0 10s Drop out delay for the ready signal Binary outputs P6 5 Control 24V output 0 24V auxiliary output is deactivated Section 33 5 The function of the auxiliary input is still activated 1 24V auxili...

Page 52: ...roach CAUTION OBSERVE PROPER POSITIONING If you change the end positions see Section 18 1 intermediate positions are retained percentage wise i e the absolute positions of the intermediate positions change Table 13 Position Table Menu Item Sub Menu Item Poss Setting Notes Comments P8 1 Position Intermediate position 1 TEACHIN 0 100 Position value of intermediate position 1 P8 2 Position Intermedia...

Page 53: ...th 5 freely configurable binary inputs Please find further information on technical data of the binary inputs in Section 33 1 Binary inputs are also effective during actuator control via Profibus option Default binary inputs are as follows Input 1 OPEN Input 2 CLOSED Input 3 STOP Input 4 EMERGENCY OPEN Input 5 EMERGENCY CLOSED ...

Page 54: ...e actuator in direction OPEN regardless of whether the selection switch is set to REMOTE or LOCAL operation 7 Emergency Closed Superimposed run command run the actuator in direction CLOSED regardless of whether the selection switch is set to REMOTE or LOCAL operation 8 Release The actuator may be operated only with a switched 9 Open Closed The actuator moves towards OPEN if input is active and tow...

Page 55: ...F or operating mode OFF 25 Lock Off Drop the lock 26 Fail safe Trigger the Fail safe function in all operating modes only functional in fail safe actuators 27 Fail safe inv As Fail safe but active low 28 Lock Open inv As Lock Open but active low 29 Lock Closed inv As Lock Open but active low 30 Lock Off inv As Lock Off but active low 31 Intermediate position 1 Approach intermediate position 1 P8 1...

Page 56: ... but active low P9 2 Binary Input Input 2 See Input 1 P9 3 Binary Input Input 3 See Input 1 P9 4 Binary Input Input 4 See Input 1 P9 5 Binary Input Input 5 See Input 1 16 9 Parameter Group Binary Outputs The controller is equipped with 8 freely configurable binary outputs Please find further information on technical data of the binary outputs in Section 33 2 Provided with external supply binary ou...

Page 57: ... torque was reached in either Closed or Open direction 11 Travel Open The Open end postion has been reached 12 Travel Closed The Closed end postiion has been reached 13 Position Int 1 Position Intermediate position 1 14 Position Int 1 Position Intermediate position 1 15 Position Int 2 Position Intermediate position 2 16 Position Int 2 Position Intermediate position 2 17 Position Int 3 Position Int...

Page 58: ...Lock OPEN is enabled OPEN command is internally queued with the highest priority and will not be dropped even in the end position 39 Lock Closed Lock CLOSED is enabled CLOSED command is internally queued with the highest priority and will not be dropped even in the end position 40 Fail safe OK 1 Fail safe OK only for fail safe actuators 41 Fail safe OK 2 Fail safe OK and Ready only for fail safe a...

Page 59: ...GH Inverted If the condition in point P10 1 is met Output 1 is set to LOW active LOW Normal Flashing If the condition in point P10 1 is met Output 1 starts blinking active HIGH Inv Flashing If the condition in point P10 1 is not met Output 1 starts blinking otherwise it is set to HIGH P10 3 Binary Output Output 2 See Output 1 P10 4 Binary Output Output 2 Configuration See Output 1 Configuration P1...

Page 60: ...he controller exclusively uses travel limit positions for the calculation Regardless of whether this is defined by the torque or the travel limit positions The factory default settings are 4mA at 0 position 20mA at 100 position Table 16 Position Output Table Menu Item Sub Menu Item Poss Setting Notes Comments P11 1 Position Output Function disabled Position Output disabled enabled Position Output ...

Page 61: ...ode operation should end P12 4 Step Mode Function Runtime Open 0 1 60 Runtime in OPEN direction P12 5 Step Mode Function Pause Time Open 0 2 60 Pause time in OPEN direction P12 6 Step Mode Function Start Closed 0 100 In CLOSED direction position in from which the step mode operation should start P12 7 Step Mode Function End Closed 0 100 In CLOSED direction position in of which the step mode operat...

Page 62: ...t affects the positioning close to the target position The smaller the gain selected for example 20 the earlier the actuator starts reducing its speed in case of speed variable actuators on approaching the target position In case of actuators with fixed speed reversing starters the speed reduction is done by pulsing also see parameters P13 9 and P13 10 This provided a better positioning smaller re...

Page 63: ...ching the target position parameter gain smaller than 100 and determines the period of a run pause cycle P13 11 Positioner Begin Position a0 0 0 25 2 Smallest controllable position other than the end position CLOSED The range 0 to a0 will be just passed through Use the parameter a0 to define the beginning of the allowable control range of the valve e g blind spot for ball segment valves etc P13 12...

Page 64: ...the setpoint is done by the positioner see Section 18 12 2 Speed The output of the PID controller corresponds to the change of the position setpoint speed of the actuator The positioning tracking of the actual position to the setpoint is done by the positioner see Section 18 12 P14 2 PID controller External Setpoint 0 Fixed The PID controller uses an internal fixed setpoint see parameter P14 3 1 E...

Page 65: ... element with 1s time constant is added DT1 P14 9 PID contoller Offset 200 200 The offset value will be added to the output value of the PID controller P14 10 PID contoller Dead Band 0 1 10 1 Tolerance range for the control deviation setpoint external actual value where no adjustment occurs P14 11 PID contoller Period 2 20 s Equal to parameter P13 10 see Section 18 12 P14 12 PID controller Actual ...

Page 66: ... limits already set under menu item P2 torque can be further reduced depending on travel Characteristics can be configured via the infrared interface with the SMARTTOOL software see Figure 63 Figure 61 Torque Characteristics Table 20 Characteristic Curves Table Menu Item Sub Menu Item Poss Setting Notes Comments P17 1 Characteristic Torque Open Off The torque characteristic curve is disabled for t...

Page 67: ...ble Menu Item Sub Menu Item Poss Setting Notes Comments P18 1 Identification PPS number 15 digit Used to enter a PPS number This is displayed in the bottom line CAUTION point P20 5 must be set to 0 16 16 Parameter Group System Parameters Locked Used for actuator configuration and not available for customers 16 17 Parameter Group Miscellaneous Table 22 Miscellaneous Table Menu Item Sub Menu Item Po...

Page 68: ...rameters in the customer configuration P20 5 Miscellaneous Info line 0 31 The fourth line of the display shows various diagnostic values P20 6 Miscellaneous Infrared Off 0 The infrared connection is disabled On 1 The infrared connection is activated for about 3 minutes Section 17 Status Area The status area presents current process and diagnostic data There data is read only To access the status a...

Page 69: ...lay Overview 1 Input Number 2 Signal 0 LOW 1 HIGH 17 1 3 Status Analogue Values Display of analogue values Input 1 In1 is used by the positioner as the setpoint Input 2 In2 serves as an external value for the optional PID controller In the analogue output out only the control signal is shown regardless of whether the output current actually flows or not interruption of the current loop Figure 64 A...

Page 70: ...mA 17 1 4 Stauts Absolute Values This point is not relevant for RTS FQ Fail Safe Quarter Turn Series 17 1 5 Status Firmware Figure 65 Firmware Display Display Overview 1 Firmware 2 Firmware Date 17 1 6 Status Serial Number Figure 66 Serial Number Display Display Overview 1 Serial Number of the Control Unit ...

Page 71: ...e if powered on For error analysis please refer to Section 23 1 Section 18 Infrared Connection For easier communication and better visualization of the menu options the unit provides an infrared port for connection to a PC The required hardware connection cable to the PC s RS 232 or USB connectors and the corresponding software are available as options The SMARTTOOL software in addition to communi...

Page 72: ...ilable as an option In addition to communication with the actuator the Android software also enables management of multiple actuators allowing easy transfer of parameter sets to various actuators This approach can simplify commissioning significantly When the Bluetooth interface is enabled this is indicated by the Light Emitting Diode L5 see figure 70 in Section 20 The Bluetooth interface can be e...

Page 73: ...ooting Upon warning or error the bottom line of the display will show the corresponding plain text description This event will also be entered into the history see Section 19 2 21 1 Error List Table 23 Error List Table Error LED Indicators Description 3 Motor temperature warning L4 flashes slowly The motor temperature is in the critical range although the actuator remains fully functional 4 Motor ...

Page 74: ...b 4AT Littelfuse 454 NANO2 Slo Blo träge The frequency inverter is protected by an input fuse and the explosionproof version also has a thermal fuse see Section 13 7 3 Section 23 Lubricant Recommendation and Requirements 23 1 Main Body Operating oil DIN 51 517 CLP HC Fully synthetic high performance gear oils based on poly alpha olefins PAO Temperature 25o C to 60o C Viscosity class 320 ISO VG Lub...

Page 75: ...an 0 5 hours year 0 8 Ambient temperature permanent or long term Extremely changeable between 10o C and 50o C 0 5 Extremely high above 50o C 0 7 Extremely low below 25o C 0 9 Output speed on actuator main shaft High speed over 80 U min 0 8 Utilization relative to rated power Very high over 90 0 8 High between 80 and 90 0 9 Application example Extremely low DT Extremely low ambient temperature High...

Page 76: ...actory of Emerson Section 25 Certifications and Technical Data ATEX Directive 2014 34 EU TÜV A 13ATEX0006X EN 60079 0 2012 EN 60079 1 2007 EN 60079 7 2007 IECEx IEC 60079 0 2011 IEC 60079 1 2014 IEC 60079 7 2006 IEC 60079 31 2013 CSA Hazardous Locations CAN CSA C22 2 NO 60079 0 2011 UL 60079 0 2013 CAN CSA C22 2 NO 60079 1 2011 UL 60079 1 2009 CAN CSA C22 2 NO 60079 7 2012 UL 60079 7 2008 CAN CSA ...

Page 77: ...User Instructions Part Number IOM 87376 7 July 2016 Rev 1 0 70 IP66 67 TÜV Austria EN 60529 1 1991 A1 2000 Functional Safety FMEDA IEC 61508 2010 SIL 1 single device SIL 2 redundant configuration ...

Page 78: ...60 Hz Nominal Current 2 5 A Power Comsumption Idle with Fail safe Brake 40 W ACTUATOR CONTROL Technology Integrated processor control unit with frequency technology for variable speed control Control Elements With additional language independent symbols Selector switch LOCAL OFF REMOTE lockable Control switch OPEN STOP CLOSE contact less sensor technology Local Display Backlit LCD display can be r...

Page 79: ...ary Inputs Table 26 Input Data Table Parameter Value Count 5 Nominal voltage 24VDC 48VDC towards common ground Threshold voltage for input set 15V Threshold voltage for input not set 10V Maximum voltage 60VDC Current consumption at 24V typically 5mA Figure 70 Current Voltage Relation Figure 71 Control Unit ...

Page 80: ...7376 7 July 2016 Rev 1 73 Figure 72 Logic Board Jumpers JP1 to JP3 can be used to interconnect the binary inputs to groups with separate earths Figure 73 5 Inputs with Same Common Figure 74 2 Separated Groups of 2 Inputs with Same Ground ...

Page 81: ...ons Part Number IOM 87376 7 July 2016 Rev 1 0 74 Input In3 is disabled Figure 75 3 Separated Inputs Inputs In2 and In4 are disabled Figure 76 3 Inputs with Same Common Ground and 1 Separated Input Input In4 disabled ...

Page 82: ...et output 1V Maximum current per output 500mA short circuit proof Maximum permissible total current for all outputs 4A Fuse Fuse F2 see Figure 74 4A time lag Littelfuse 454 NANO2 Slo BloQ Binary outputs with external supply are separated from other controllers via optocouplers 26 3 Analog Inputs Input 1 Reference value Table 28 Analag Input 1 Table Parameter Value Current range 0 25mA Resolution 1...

Page 83: ...erence ground is the common ground of the controller and the auxiliary voltage see Section 33 5 26 5 Auxiliary Voltage Input and Output Table 31 Auxilliary Voltage Input and Output Table Parameter Value Input voltage range auxiliary voltage input 20 30VDC Maximum current consumtion auxiliary voltage input 500mA Maximum current consumption in power save mode auxiliary voltage input 120mA Output vol...

Page 84: ...e added to the total current 26 6 Connections for Non Explosion Proof Version Table 32 Connections for Non Explosionproof Version Table Parameter Value Power motor Industrial plug with 6 pins screw connection 16A max 2 5mm2 AWG14 Control signals Industrial plug with 24 pins screw connection 16A max 2 5mm2 AWG14 Optionally contacts are available in crimp or cage clamp designs 26 7 Connections for E...

Page 85: ...gure 10 Nameplate Position 21 Figure 11 Nameplate of the Actuator for Operation in Explosive Atmosphere 21 Figure 12 Clockwise Close 23 Figure 13 Counter Clockwise Open 23 Figure 14 Label 25 Figure 15 Tag 25 Figure 16 RTS CM Compact Series Installation 28 Figure 17 RTS CM Compact Series Control System 29 Figure 18 Power Supply Connections 31 Figure 19 Terminal Box 32 Figure 20 Selector Control Swi...

Page 86: ...ameter category 45 Figure 45 Full Switch Flip it will jump to the end of the menu 45 Figure 46 Display 11 46 Figure 47 Display 12 47 Figure 48 Selector Control Switch 2 47 Figure 49 Control Switch Flipped Down 48 Figure 50 Display 13 48 Figure 51 Selector Switch in Neutral Position 6 48 Figure 52 Selector Switch Flipped Up 3 49 Figure 53 Selector Switch in Neutral Position 8 49 Figure 54 Display 1...

Page 87: ...le 2 Lubrication Utilization 1 17 Table 3 Torque Thread Table 2 29 Table 4 LED Function Table 43 Table 5 Operating Mode Table 45 Table 6 Selector Switch Position Table 46 Table 7 End Limit Table 54 Table 8 Torque Table 55 Table 9 Speed Table 56 Table 10 Ramp Table 56 Table 11 Control Table 57 Table 12 Password Table 57 Table 13 Position Table 58 Table 14 Binary Inputs Table 59 Table 15 Binary Outp...

Page 88: ...ts Table 97 Table 37 Auxilliary Voltage Input and Output Table 97 Table 38 Connections for Non Explosion Proof Version Table 98 Table 39 Connections for Explosion Proof Version Table 98 Index A Ambient temperature 5 17 24 Analog values 75 Auxiliary voltage 97 B Binary inputs 58 59 75 93 Binary outputs 61 62 74 96 Bluetooth communication 47 Bluetooth Link 79 Bore pattern 28 Bus watchdog 81 C Centri...

Page 89: ...User Instructions Part Number IOM 87376 7 July 2016 Rev 1 0 82 ...

Page 90: ... equipment We reserve the right to modify or improve the designs or specifications of our products at any time without notice NORTH AND SOUTH AMERICA 19200 Northwest Freeway Houston TX 77065 USA T 1 281 477 4100 F 1 281 477 2809 Av Hollingsworth 325 Iporanga Sorocaba SP 18087 105 Brazil T 55 15 3238 3788 F 55 15 3228 3300 ASIA PACIFIC No 9 Gul Road 01 02 Singapore 629361 T 65 6501 4600 F 65 6268 0...

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