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Reference Manual

00809-0100-4731, Rev FA
April 2003

APEX

™

and APEX Sentry

™

Radar Gauge

www.rosemount.com

Section 4

Hardware and Software
Maintenance and
Troubleshooting

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-2
Alarm and Diagnostic Messages . . . . . . . . . . . . . . . . . . . . page 4-3
Local Operator Interface Display   . . . . . . . . . . . . . . . . . . . page 4-7
HART Communicator Software Diagnostics  . . . . . . . . . . page 4-7
AMS Configuration Software Diagnostics  . . . . . . . . . . . . page 4-8
Removing the Gauge Housing From the Flange  . . . . . . . page 4-10

This section provides information on preventive maintenance and diagnostic
and alarm messages displayed by the APEX and APEX Sentry Radar
Gauges and the HART Communicator.

SAFETY MESSAGES

NOTE

All information included refers to both the APEX Radar Gauge and the APEX
Sentry Radar Gauge unless otherwise stated.

Procedures and instructions in this section may require special precautions to
ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Please
refer to the following safety messages before performing an operation
preceded by this symbol.

Explosions could result in death or serious injury:

•

Verify that the operating environment of the gauge is consistent with the
appropriate hazardous locations certifications.

•

Before connecting a HART-based communicator in an explosive atmosphere,
make sure the instruments in the loop are installed in accordance with intrinsically
safe or non-incendive field wiring practices.

•

Do not remove the gauge cover in explosive atmospheres when the circuit
is alive.

Failure to follow safe installation and servicing guidelines could result in death or
serious injury:

•

Make sure only qualified personnel perform these procedures.

•

Use the equipment only as specified in this manual. Failure to do so may impair
the protection provided by the equipment.

•

Do not perform any service other than those contained in this manual unless you
are qualified.

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Summary of Contents for Rosemount Apex

Page 1: ...www rosemount com Reference Manual 00809 0100 4731 Rev FA April 2003 and Radar Gauges TM ...

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Page 3: ...formance make sure you thoroughly understand the contents before installing using or maintaining this product Within the United States Rosemount Inc has two toll free assistance numbers Customer Central 1 800 999 9307 7 00 a m to 7 00 p m CST Technical support quoting and order related questions North American1 800 654 7768 24 hours a day Includes Canada Response Center Equipment service needs For...

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Page 5: ...equirements 2 4 Tank Requirements 2 4 Unpacking the APEX and APEX Sentry Radar Gauges 2 5 Installation Considerations 2 5 Process Characteristics 2 5 Dielectric Constant 2 5 Foam and Vapors 2 6 Changing Density Temperature or Pressure 2 6 Turbulence or Vortices 2 6 Coating Condensate or Corrosion 2 7 Vessel Characteristics 2 7 General Vessel Considerations 2 9 Heating Coils and Agitators 2 9 Cable...

Page 6: ...wer Supply with No Loop Power Supply 2 27 AC Main Power Supply with 4 20 mA Loop Power Supply 2 28 AC Main Power Supply Fuse Size and Type 2 29 Wiring Optional Gauge Devices 2 29 Model 751 Field Signal Indicator 2 29 APEX Radar Gauge and APEX Sentry Radar Gauge 2 29 APEX Hybrid System Installation APEX Radar Gauge Only 2 31 3 or 4 Wire RTD APEX Radar Gauge Only 2 32 Powering Up 2 33 SECTION 3 Conf...

Page 7: ... mA Points 3 18 Volume Configuration APEX Radar Gauge Only 3 18 Set Volume Units 3 19 Set Primary Variable 3 19 Set Range Values 4 and 20 mA points 3 19 Choose Tank Type 3 19 Enter Tank Dimensions 3 19 Enter Strapping Table Information 3 19 Standard Volume Apex Radar Gauge Only 3 20 Enable RTD Input 3 20 Enter Volume Coefficients 3 20 AMS Configuration Tool Option 3 21 Basic Setup 3 21 Strapping T...

Page 8: ...ns A 4 Environmental Conditions A 5 Process Conditions A 5 Electrical Specifications A 5 Power Supply A 7 Input A 7 Output A 7 Calibration A 7 Software Functionality A 7 Weight A 7 Materials of Construction A 8 Mounting A 8 Size A 8 Options A 8 Dimensional Drawings A 9 Ordering Information A 12 Configuration Data Sheet A 16 Tagging A 16 APPENDIX B Product Certificates Approved Manufacturing Locati...

Page 9: ...Section 2 Installation Mechanical considerations Electrical considerations Mounting wiring and field configuration instructions Section 3 Configuration Field Configuration Using the Integral Display Level Configuration Volume Configuration Section 4 Hardware and Software Maintenance and Troubleshooting Preventive maintenance Hardware and software diagnostic messages Appendix A Reference Data Speci...

Page 10: ...onsistent with the appropriate hazardous locations certifications Before connecting a HART based communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure only qualified personn...

Page 11: ...ications The gauges use radar technology based on frequency modulated continuous wave FMCW transmission of microwaves Radar microwave signals are sent from the gauge to the surface of the material and reflected back to the gauge receiver The receiver evaluates the frequency difference between the transmitted and returned signals The gauge analyzes the signals to determine the distance to the produ...

Page 12: ...nk Geometry Is flange height A 0 5 m 19 6 in AND Is the radar beam free of any obstructions such as fill tubes baffles or exposed agitators YES APEX Sentry NO APEX only Dielectric vs Distance Region from Step 1 Region A Region B CALM No waves storage MOVING Mild rolling no splashing surface unbroken TURBULENT Heavy agitation vapors filling splashing or reactions Match surface quality with shaded r...

Page 13: ...dar signal passes from the electronics through a waveguide containing an alumina ceramic process barrier The waveguide is the entire path from the electronics to the antenna The antenna is a cone shaped device made of stainless steel The antenna controls the signal beamwidth by helping to keep the radar signal focused on its target the product in the tank so it does not spread out over the entire ...

Page 14: ...s or calculated volume APEX Radar Gauge only with up to three additional variables available through the HART signal In addition to using the HART Communicator you can view level and volume variables using an optional Integral Display on the gauge or a Model 751 Field Signal Indicator as a remote display see Figure 1 2 Figure 1 2 APEX System Architecture and Display Options Level 5 10 m Level 5 10...

Page 15: ...Hybrid System Option Addressing Concerns about Exposure to The APEX and APEX Sentry Radar Gauges The Federal Communications Commission has issued a bulletin called Questions and Answers About Biological Effects and Potential Hazards of Radio frequency Radiation OET Bulletin No 56 Third Edition January 1989 This document states a recommended power density limit of 5 mW cm2 in the frequency range of...

Page 16: ...problems encountered in the field are applications related and can best be dealt with while the gauge is installed The representative arranging the return will ask for product model and serial numbers and will provide a Return Material Authorization RMA number The center will also ask for the name of the process material to which the product was last exposed If the material to which the product wa...

Page 17: ...e 2 20 Mounting the Gauge page 2 21 Electrical Installations page 2 22 Electrical Considerations page 2 24 Wiring Optional Gauge Devices page 2 29 Powering Up page 2 33 NOTE All information included refers to both the APEX Radar Gauge and the APEX Sentry Radar Gauge unless otherwise stated This section contains instructions for installing the APEX and APEX Sentry Radar Gauges including gauge mount...

Page 18: ...osphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Do not remove the gauge cover in explosive atmospheres when the circuit is alive Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Use the equipment on...

Page 19: ...unt Gauge See page 2 21 Wire Gauge See page 2 22 Wire Optional Devices See page 2 29 Review Electrical Considerations See page 2 24 Check Processor Switches See page 2 22 Review Installation Considerations see page 2 4 Power Up Gauge See page 2 33 Configure Gauge See page 3 1 Make sure covers and conduit connections are tight plug unused conduit entry ...

Page 20: ...have no liability whatsoever resulting from unauthorized installation of the device Operation Requirements The use of this device is on a no protection no interference basis That is the user shall accept government operations of high powered radar in the same frequency band which may interfere with or damage this device On the other hand devices found to interfere with Government operations will b...

Page 21: ...y II Overvoltage Category with pollution degree 2 classification Process Characteristics Dielectric Constant Dielectric constant is a measure of a material s ability to reflect a radar signal Materials with dielectric constants below 3 0 reflect only a small fraction of the radar signal Therefore special care must be taken when measuring low dielectric fluids The gauge can measure fluids with a di...

Page 22: ...t will measure this rise The APEX Sentry Radar Gauge is not for use in turbulent applications Refer to Figure 2 18 on page 2 22 for further information Table 2 1 Sample list of dielectric constants Dielectric Constant Ranges for Chemicals Listed Less Than 1 8 1 8 to 4 0 4 0 to 10 0 10 0 to 15 0 15 0 to 20 0 More than 20 0 carbon dioxide acetylene acetic acid benzyl alcohol ammonia acetone cyclopen...

Page 23: ...r alumina ceramic Rosemount suggests using a process window with the gauge to protect the antenna and waveguide VESSEL CHARACTERISTICS Mount the gauge where it will have a clear view of the tank surface but not in the top center of the vessel Figure 2 10 Figure 2 2 Vessel Characteristics That May Affect the Level Reading NOTE When using an APEX Sentry Radar Gauge it is necessary for 100 of the bea...

Page 24: ...9 0 28 15 4 6 3 0 0 93 1 8 0 55 1 4 0 42 20 6 1 4 1 1 23 2 4 0 73 1 8 0 56 25 7 6 5 1 1 54 3 0 0 92 2 3 0 70 30 9 1 6 1 1 85 3 6 1 10 2 8 0 84 35 10 7 7 1 2 16 4 2 1 28 3 2 0 98 40 12 2 8 1 2 47 4 8 1 46 3 7 1 12 45 13 7 9 1 2 78 5 4 1 65 4 1 1 26 50 15 2 10 1 3 09 6 0 1 83 4 6 1 40 55 16 8 11 1 3 40 6 6 2 01 5 1 1 54 60 18 3 12 2 3 70 7 2 2 20 5 5 1 68 65 19 8 13 2 4 01 7 8 2 38 6 0 1 82 70 21 3 ...

Page 25: ...oduct level or within the null zones see Figure 2 3 on page 2 9 and Figure 2 3 on page 2 9 Figure 2 3 User Programmable Null Zones for APEX and APEX Sentry Radar Gauges Cables Floats Baffles or Trays Cables floats baffles or trays can introduce noise into the radar signal A vertical cable or rounded surface causes minimal effect because the radar signal is scattered rather than directed back to th...

Page 26: ...s not contact the inlet pipe or flow Figure 2 2 Center of tank installations should be avoided off center installations are preferred Figure 2 4 Figure 2 4 Example of off center tank installation NOTE Center of the tank installations should be avoided Specific Tank Shapes Spherical Vessel Considerations Figure 2 5 Spherical vessel installation NOTE Spheres should never have top center installation...

Page 27: ...al cylinders often only have top center connection options If this is the case then the end of the antenna should be down into the vessel or mounted in a widened area such as a manhole cover Recessing the antenna into a nozzle is not recommended Figure 2 6 Figure 2 6 Possible horizontal vessel mounting options APEXNEW_CYLINDERS TIF ...

Page 28: ...his reason smaller antennas should be used Lower dielectric materials such as hydrocarbons and solvents will attenuate the signal so the antenna size should be as large as possible for the bypass pipe or stilling well Figure 2 7 3 inch or 4 inch bypass cages can be used Stilling wells should be non slotted The signal will be stronger because it is contained within the stilling well With higher die...

Page 29: ...ange up to 2 off from perpendicular In applications with low dielectric constants or long measuring ranges mounting the radar gauge with the flange horizontal to the product level becomes more important in order to receive an adequate return signal Vessel Characteristics on page 2 7 For more information regarding mounting considerations contact Rosemount Customer Central at 1 800 999 9307 Figure 2...

Page 30: ...ength of nozzle 1m for 3 and 4 inch antennas and 0 3m for 2 inch antennas Full port valves may be used The antenna can be recessed in the nozzle or can extend into the vessel However the end of the antenna should never be even with the roof of the tank Figure 2 9 Figure 2 9 Tank Nozzle Recommendation The gauge should be mounted so antenna extends 1 inch or more into the tank or is recessed into th...

Page 31: ...enna yields a tighter and more concentrated signal This is an important consideration when using the gauge in various applications with such characteristics as agitation and or low dielectric constants Antenna Size Beam Angle 2 in 22 9 3 in 13 7 4 in 10 5 D LEVEL 0038A Beam Angle r Example the beam radius r at the bottom of a 10 foot 3 05 m D vessel would be 0 9 ft 0 28 m for a 4 inch antenna ...

Page 32: ...ld be re tightened 24 to 48 hours after initial installation to ensure a tight seal to prevent moisture from entering the area and to meet the pressure needs Consult the factory for temperature and pressure limits when using a process window See page A 6 for APEX Radar Gauge and process window pressure and temperature ratings Installing without a Process Window If you are installing the gauge with...

Page 33: ...ocess flange without letting the O ring slip out of its position in the groove 2 Make sure that the EMI gasket 8 is seated in the stainless steel window ring 5 place the window ring over the window and center a spiral wound gasket 4 over the window ring 3 Center the standoff pipe or spool piece 2 on the flange Put two of the bolts 9 in opposite sides and hand tighten Look inside the spool piece to...

Page 34: ...ial or onto the window for periodic cleaning See Figure 5 1 on page 5 3 for more detailed information NOTE When a process window is used the window and spool piece heights will need to be incorporated into the Reference Gauge Height and Upper Null Zone Refer to the definitions on page 3 8 for more information Cross Section of Installed Process Window 1 APEX Radar Gauge 4 Spiral wound Gasket non we...

Page 35: ...ar Gauges are typically factory configured so in most situations gauge adjustments are minimal To ensure proper operation review the following information before installing the gauge If however your gauge was not configured at the factory or if you need to reconfigure the gauge for any reason please note that the gauge can be configured on the bench prior to installation or in the field Refer to S...

Page 36: ...signal comes in contact with a wall nozzle or standoff it may cause noise in the level signal Even though the advanced signal processing of the radar gauge is designed to filter out this noise try to keep the noise level at a minimum by installing the gauge an acceptable distance from obstructions To ensure the proper clearance for your vessel height and beamwidth review Table 2 2 on page 2 8 NOTE...

Page 37: ...f adapter bolts are used Figure 2 17 Rotating the Electronic Housing Mount the radar gauge vertically on a 2 3 4 or 6 inch ANSI Class DN 50 DN 80 DN 100 or DN 150 flange on top of the vessel Make sure only qualified personnel perform the installation NOTE To ensure long life for your radar gauge and to comply with hazardous location installation requirements tighten covers on both sides of the ele...

Page 38: ...3 75 mA depending on the position of Switch 1 Security write protection prevents unauthorized access to configuration data through the optional integral display or HART Communicator Figure 2 18 Radar Gauge Processor Switch Settings Table 2 3 APEX Radar Gauge Switch Settings Switch Bank Description Default Setting Position Settings Switch 1 4 20 mA Alarm Output High ON ON High OFF Low Switch 2 Secu...

Page 39: ...prevent moisture or other contamination from entering the terminal block compartment of the electronics housing NOTE To ensure long life for your radar gauge and to comply with hazardous location installation requirements tighten covers on both sides of the electronics housing to achieve metal to metal contact NOTE In some applications it may be necessary to install conduit seals and arrange for c...

Page 40: ...use too much voltage drop to the gauge Refer to Figure 2 19 on page 2 25 to determine the correct wire size according to the length of the wire run and available supply voltage Use wire rated for the proper temperature application For connections in ambient temperatures above 140 F 60 C use a wire rated for 176 F 80 C Power Requirements Screw terminals in the radar gauge provide connections for dc...

Page 41: ...T output Use a 10 5 55 0 V dc secondary power supply for the 4 20 mA HART loop output Refer to Power Requirements on page 2 24 to determine the power supply voltage required in the control room Make sure the main power to the gauge is off and the lines to any other external power source are disconnected or not powered while wiring the gauge Table 2 6 APEX and APEX Sentry Radar Gauge Power Requirem...

Page 42: ...devices run separate wire pairs to each radar gauge do not daisy chain or use common return wiring configurations In other words while it is acceptable to multidrop gauges in the 4 20 mA loop it is not acceptable to multidrop the power supply loops DC Main Power Supply Fuse Size and Type Be sure to use the proper fuse size and type Failure to use the appropriate fuse could result in improper opera...

Page 43: ... is not recommended that a DCS or channel card be used to power the gauge the gauge has an operating draw of 0 375 amp using a 24 vdc supply Figure 2 21 DC Power Supply Connections with no loop power supply The power terminals are located under a sliding safety cover on the APEX terminal block This sliding cover exposes only one terminal at a time to guard against electrical shock The safety cover...

Page 44: ...al to metal contact AC Main Power Supply with 4 20 mA Loop Power Supply Wire the gauge as shown in Figure 2 22 using a 90 250 V ac 50 60 Hz power supply Loop power is required for the 4 20 mA HART output Use an additional 10 5 55 0 V dc secondary power supply for the 4 20 mA HART loop output Make sure the main power to the gauge is off and the lines to any other external power source are disconnec...

Page 45: ...wing fuse size and type Rosemount Part No C53323 1104 2 AG Fuse 3 8 A 250 V Time Delay NOTE To ensure long life for your radar gauge and to comply with hazardous location installation requirements tighten covers on both sides of the electronics housing to achieve metal to metal contact WIRING OPTIONAL GAUGE DEVICES Optional devices that can be used with the APEX and APEX Sentry Radar Gauges includ...

Page 46: ... V dc Power Supply 90 250 V ac 50 60 Hz Main Power Supply APEX Radar Gauge Model 751 Field Signal Indicator REMOTE WIRING FOR MODEL 751 FIELD SIGNAL INDICATOR ALTERNATE WIRING FOR MODEL 751 FIELD SIGNAL INDICATOR APEX Radar Gauge with Output Code 2 or APEX Sentry Radar Gauge 10 5 55 V dc Power Supply Model 751 Field Signal Indicator 90 250 V ac 50 60 Hz Main Power Supply Protective Earth Ground Co...

Page 47: ... wiring questions For further details regarding each component of the system please refer to each product s individual manual Figure 2 24 APEX Hybrid Installation Product Document Number Model 3001C Transmitters 00809 0100 4635 Model 3201 HIU 00809 0100 4640 Model 3202 SAM 00809 0100 4646 Model 3402 AIM 00809 0100 4641 Water bottom Probe Hart Poll Address 5 Model 3001C PT Top Pressure Transmitter ...

Page 48: ... is a different color code When using a 4 wire RTD one wire the same color as the wire connected to terminal A is not used For more information about Rosemount RTDs refer to Product Data Sheet No 00813 0100 2654 Series 58C 68 68Q and 78 Temperature Sensors Assemblies and Accessories NOTE If RTD input is to be used the gauge must have the RTD function enabled This can be done at the factory or it c...

Page 49: ... 60 Hz power depending on the model selected Power consumption by the gauge is approximately 8 watts After connecting power configure the radar gauge using the APEX integral display APEX Radar Gauge only the hand held Model 275 Hart Communicator APEX and APEX Sentry Radar Gauges or the Radar Configuration Tools APEX and APEX Sentry Radar Gauges The remainder of this section provides information ab...

Page 50: ...Reference Manual 00809 0100 4731 Rev FA April 2003 APEX and APEX Sentry Radar Gauge 2 34 ...

Page 51: ...at potentially raises safety issues is indicated by a warning symbol Please refer to the following safety messages before performing an operation preceded by this symbol Explosions could result in death or serious injury Verify that the operating environment is consistent with the appropriate hazardous locations certifications Before connecting a HART based communicator in an explosive atmosphere ...

Page 52: ...Gauge Height The reference line is a common point from which all level measurements are made It is usually the bottom of the tank see Figure 3 1 However if there is a stationary object such as a heat exchanger that is reflective then that can serve as the reference line Default Values Upper Null Zone 1 1 See Null Zones on page 3 6 19 6 in 0 5 m Lower Null Zone 1 19 6 in 0 5 m Minimum Value Span UR...

Page 53: ...some other means add these values and input the sum on the Reference Gauge Height or If the radar gauge is installed when the tank is empty measure the Reference Gauge Height see Figure 3 1 and record the value You can determine the Reference Gauge Height in one of two ways Use the engineering drawing of the vessel to calculate the distance from the mounting flange surface to the bottom of the tan...

Page 54: ...hen a dish bottom tank is emptied and the surface is no longer horizontal there may not be a sufficient amount of signal reflected to get a level reading see Figure 3 2 If this happens the radar gauge indicates a lost signal condition unless the empty tank detection zone is configured Figure 3 2 Reflecting the Signal in a Dish Bottom Tank The gauge has an empty tank setting designed to handle this...

Page 55: ...he gauge is ordered it will be set to approximately 10 of the Reference Gauge Height If the signal is lost below this setting the radar gauge will output LEVEL 0 and the mA signal corresponding to the zero level usually 4 mA The message will read Empty Tank If the signal is lost outside of this configured distance that is at higher levels in the tank the radar gauge will go into alarm mode and ind...

Page 56: ...a negative value If the lower null zone is a positive value the gauge will not read level below that point This may be useful if there are any obstacles near the bottom of the tank that would give a false reading The overall level reading is still based on the reference line however The null zone settings can be changed using a HART Communicator and the Detailed Setup procedure as outlined on Figu...

Page 57: ... ENTER sensor left arrow sets a variable or selects an option The NEXT sensor right arrow moves the cursor within the displayed variable The UP and DOWN sensors change the displayed value of the variable or option Starting the Main Menu To start the main menu follow these steps refer to Figure 3 4 and Figure 3 5 1 Press the ENTER sensor 2 Press the UP sensor 3 Press the DOWN sensor 4 Press the NEX...

Page 58: ...alue of the variable or option If necessary press NEXT to move the cursor to the digit you want to change 2 Press ENTER to set the variable or select the option and move to the next option Configuration changes are not saved until you exit the main menu using the Save Changes selection NOTE When each configuration option first appears on the display its current value is displayed below it The menu...

Page 59: ...information on this form 1 Language select one ___ English ___ Francais ___ Deutsch ___ Espanol 2 Output Units select one Level Volume ___ ft ___ m3 ___ in ___ liters ___ m ___ Imp gal ___ cm ___ US gal ___ mm ___ bbls ___ ft3 ___ yd3 ___ in3 Note Your choice of output units determines the choices available for display units 3 Reference Gauge Height _______________________ circle one ft in cm mm m...

Page 60: ...ee LANGUAGE English Deutsch Francais Espanol OUTPUT UNITS DISPLAY UNITS SET REF HEIGHT Reference Gauge Height Actual Level 4 mA CALIBRATION 20 mA CALIBRATION xxx output units Finished feet m3 inches liters meter ImGallons cm USGallons millimeter barrels ft3 yd3 in3 level level mA volume volume mA xxx output units Continue Save Changes Abort ...

Page 61: ... display accurate volumetric units the tank dimensions and volume equations or a strapping table must be configured in APEX memory using the HART Communicator NOTE If volume is the desired output the gauge must first be configured in level units see Setting the Reference Gauge Height on page 3 12 To configure the unit for volume output refer to page 3 18 To set the output units 1 Press UP until th...

Page 62: ... sufficient reflection The Reference Gauge Height is the most critical setting for the gauge because it is the basis for all other calculations choose it carefully Figure 3 7 Reference Gauge Height NOTE The Reference Gauge Height must be set in level linear units If you want volume output units on the integral display you must first select level units set the Reference Height null zones and empty ...

Page 63: ...ill then calculate its height 3 Press NEXT to move the cursor to the digit you want to change 4 Press UP or DOWN to change the value 5 Repeat steps 3 and 4 for each digit 6 When finished press ENTER to set the value of the Reference Gauge Height or Actual Level The menu will continue to the next step Setting the 4 mA Calibration The 4 mA calibration variable is expressed in terms of the configured...

Page 64: ...s expressed in terms of the configured output units To receive a 20 mA calibration on the Integral Display Option the loop must be powered To set the 20 mA calibration 1 Press NEXT to move the cursor to the digit you want to change 2 Press UP or DOWN to change the value 3 Repeat steps 1 and 2 to change the next digit 4 When finished press ENTER to set the desired 20 mA calibration The menu then di...

Page 65: ...on on the bench connect the transmitter and the HART Communicator Make sure the instruments in the loop are installed according to intrinsically safe or nonincendive field wiring practices before connecting a communication in an explosive atmosphere Connect HART Communicator leads at any termination point in the signal loop For convenience connect them to the terminals labeled COMM on the terminal...

Page 66: ...s 3 Tmp Units 1 Apply Values 2 Range Values 3 PV Range 1 Universal Rev 2 Fld Dev Rev 3 SoftwareRev 1 Flange Type 2 Matrl 3 Meter 4 Antenna 5 Barrier 1 Variable Re map 2 PV is 3 SV is 4 TV is 4 4V is 1 Threshold Units 2 Threshold Range 3 Threshold Snapshot Do not go into Threshold Setting unless specifically directed to do so by a Rosemount Service Representative NOTE Indicates whether error messag...

Page 67: ...found If this occurs refer to Section 5 Hardware and Software Maintenance and Troubleshooting Field Hook up Signal point may be grounded at any point or left ungrounded Function HART Fast Key Construction Materials 1 4 1 Device Information 1 4 1 Diameter APEX Radar Gauge Only 1 4 3 2 Display Language 1 4 2 3 Display Line 1 1 4 2 1 Display Line 2 1 4 2 2 Empty Tank 1 3 6 Length or Height APEX Radar...

Page 68: ...es to report LEVEL analog output is linear to level with the gauge wired as in Figure 3 6 on page 3 10 connect the Model 275 as shown Set Transmitter Units Set transmitter units ft m in cm mm Set Reference Gauge Height When setting the Reference Gauge Height keep in mind that this value is used for all measurements performed by the APEX Refer to Setting the Reference Gauge Height on page 3 12 Set ...

Page 69: ... primary variable is level select None If your tank is not one of the above or if you have strapping table information select Strap Table Enter Tank Dimensions If a standard tank shape was chosen enter the diameter and length or height for the tank Enter Strapping Table Information 1 First tell the gauge how many entries you will have the more entries you have the better the gauge will be able to ...

Page 70: ...o use the RTD input Enter Volume Coefficients Volume coefficients K Constants are used to determine how temperature changes affect volume measurements If you do not know K Constants for your process and would like to measure standard volume contact Rosemount Customer Central at 1 800 999 9307 for further assistance Using 6 of the points at the bottom of the tank yields a level to volume profile th...

Page 71: ...Sentry Radar Gauge AMS CONFIGURATION TOOL OPTION Basic Setup Right click on the device and select Configuration Properties from the menu Select the Basic Setup tab to enter Tank Process Input and Device information Figure 3 11 Basic Setup Example APEX AMS APEX_AMS_01A TIF ...

Page 72: ... the more entries you have the better the gauge will be able to calculate the volume The maximum number of strapping points you can enter is 10 Next input the actual level and volume points starting at the bottom of the tank It may be desirable to use most of the points in the areas of the tank that are the least straight Suggestion Set first entry at zero level and zero volume to enable the gauge...

Page 73: ...roperties from the menu Locate the Transmitter Variables tab and perform the following procedure 1 Enter the entries in the fields provided Click Apply 2 An Apply Parameter Modification screen appears enter desired information and click OK 3 After carefully reading the warning provided select OK Figure 3 13 Transmitter Variables Example APEX AMS APEX_AMS_03A TIF ...

Page 74: ...nu Locate the Analog Output tab and perform the following procedure 1 Enter the lower range value LRV and the upper range value URV in the fields provided Click Apply 2 An Apply Parameter Modification screen appears enter desired information and click OK 3 After carefully reading the warning provided select OK Figure 3 14 Analog Output Example APEX AMS APEX_AMS_04A TIF ...

Page 75: ...n process or if you want to change the current settings See Using the Setup Function on page 3 28 Installing the RCT Software To install the Rosemount Configuration Tool 1 Insert the installation CD into your CD Rom drive 2 Run Setup exe from the CD 3 Follow the instructions NOTE Do not use an alternate drive other then your hard drive when installing the RCT Software To start the RCT 1 From the S...

Page 76: ...n in the lower right corner of the screen Figure 3 17 HART Server Icon 2 Double click the HART Server icon Figure 3 18 Rosemount HART Communication Software 3 Check the COM port 4 Choose the COM Port option that matches the COM Port connected to the transmitter 5 Click the Search for a device icon in the RCT tool bar Figure 3 19 RCT tool bar APEX RCT 10053_CA TIF HART Server Icon APEX RCT APEX_03A...

Page 77: ...igure 3 20 RCT workspace 1 Start the RCT software 2 In the RCT workspace click the Wizard icon make sure the Basic section is open or choose the View Wizard menu option Figure 3 21 RCT Wizard 3 Click the Start button and follow the instructions Now you will be guided through a number of dialogs allowing you to configure the transmitter APEX RCT APEX_05AA TIF Basic Wizard APEX RCT APEX_06AA TIF ...

Page 78: ...click the Setup icon make sure the Basic section is open 3 Choose the appropriate tab Info Information about the device Basics Set measurement units Output Variable assignment and range value settings Tank Config Tank height and other geometry settings null zones and empty tank settings Volume Specification of tank geometry for volume calculations LCD Display panel settings Advanced Quick pick opt...

Page 79: ...Temperature These units are used wherever measurement data is presented Figure 3 24 Setup Basics Tab This window also allows you to enter some general information about the transmitter like Message Tag Descriptor and Date This information is not required for the operation of the transmitter and can be left out if desired APEX RCT APEX_08AA TIF Device Name model designation Device ID 28 Rosemount A...

Page 80: ...ables Figure 3 25 Setup Output Tab Typically the Primary Variable PV is configured to be Product Level Interface Level or Volume Set the Lower Range Value 4 mA and the Upper Range Value 20 mA to the desired values Keep in mind the 20 mA value should be below the Upper Null Zone RTD Usage should be checked if an RTD is used with the gauge APEX RCT APEX_10AA TIF ...

Page 81: ...in linear level units such as feet or meters regardless of primary variable assignment The Upper Null Zone UNZ should not be changed unless there are disturbances at the top of the tank By increasing the Upper Null Zone value measurements in this region can be avoided The UNZ is equal to 19 6 inches 0 5 m in the factory configuration NOTE The gauge cannot reliably read measurements too close to th...

Page 82: ...nsmitter for volume calculations Figure 3 27 Setup Tank Volume Tab You can choose one of the standard tank shapes or the strapping option Choose None if volume calculation is not used at all Choose one of the following options None Strap Table Vertical Cylinder Horizontal Cylinder Vertical Bullet Horizontal Bullet Sphere APEX RCT APEX_12BA TIF ...

Page 83: ...al Temperature Temperature inside the transmitter housing RTD Temperature Temperature report from connected RTD optional RTD Ohms Resistance report from connected RTD optional Standard Volume Product volume corrected for temperature Loop Voltage Voltage of loop at device terminal DSP Signal Noise An indicator of signal quality DSP Target Strength An indicator of signal quality LNF Counter A counte...

Page 84: ...s below the empty tank setting The Empty Tank option controls gauge function when target is lost after level drops below the empty tank setting This is typically used in non flat bottom vessels It prevents the gauge from going into full search mode when a vessel is empty The gauge will focus its search in the area below the Empty Tank setting and wait for vessel filling to begin Figure 3 30 Quick ...

Page 85: ...as shown in Figure 3 31 Consult the factory for assistance Figure 3 31 Quick Pick Option False Echo Bottom of Tank allows the gauge to track just beyond the LNZ without alarming This option prevents the gauge from locking onto the tank bottom The Bottom of Tank tab is often used in flat bottom tanks with low dielectric fluids Noisy Applications includes applications with high turbulence or occasio...

Page 86: ...tracking window size Figure 3 33 Quick Pick Option Miscellaneous Logging Measurement Data To start logging do the following 1 Click the Monitor icon in the RCT workspace or choose the Monitor option for the View menu 2 Choose the desired variables to be monitored Click the Start Monitoring button APEX RCT APEX_21AA TIF APEX RCT APEX_26AB TIF Basic Monitor ...

Page 87: ... Each time the maximum number of entries in a log file is reached the current log file is saved and a new file is created This procedure continues up to the maximum number of files given by the Counter value The file size is limited to 60000 entries which can easily be handled by spreadsheet programs such as MS Excel 4 Select the desired options of Timer Time and Date By selecting a check box the ...

Page 88: ...003 APEX and APEX Sentry Radar Gauge 3 38 Using the Advanced Tab Tank Plotting Memory Map A recording of all the memory files and a listing of standard defaults APEX RCT APEX_24AA TIF Advanced Tank Plotting APEX RCT APEX_27AA TIF Advanced Memory Map ...

Page 89: ...ety of the personnel performing the operations Information that raises potential safety issues is indicated by a warning symbol Please refer to the following safety messages before performing an operation preceded by this symbol Explosions could result in death or serious injury Verify that the operating environment of the gauge is consistent with the appropriate hazardous locations certifications...

Page 90: ...ing Horn antennas can be recessed into the nozzle to protect against coating Gas purge can be used Intermittent water purge can be used In other cases periodic cleaning might be required Flushing Connection A flushing connection Figure 4 1 may be installed to prevent corrosion on the radar antenna High voltage that may be present on leads could cause electrical shock Avoid contact with leads and t...

Page 91: ...f a separate dc power supply is used for the 4 20 mA output check the dc power supply to make certain it is still operating within its specifications Avoid contact with leads and terminals ALARM AND DIAGNOSTIC MESSAGES Table 4 1 is a list of alarm and diagnostic messages that may be displayed on the Integral Display if installed or on the Model 275 HART Communicator Some of the messages involve th...

Page 92: ... action necessary gauge is starting up DSP EEPROM failure or DSP Error 14 Electronics Failure Call Rosemount Customer Central The unit will most likely need advanced troubleshooting in the field or will need to be returned to the factory for repair eepromFactAreaFailure Part of the EEPROM can be configured only at the factory The checksum for this portion of the EEPROM does not match the contents ...

Page 93: ...ge The power supply for the HART communications loop has dropped below 5 V current will be fixed at 1 mA Provide a proper power supply for HART communications 10 5 55 vdc Low Signal Strength or DSP Warning 1 Inadequate Return Signal Check nozzle for obstructions debris that could weaken the signal May occur in applications with occasional foam or in presence of low dielectric and heavy turbulence ...

Page 94: ... radius For an upright tank the level is greater than the height of the tank If a strapping table is being used an invalid number of strapping points has been defined fewer than 2 or more than 10 If no strapping table is being used verify that the tank type height and width have been entered correctly If a strapping table is being used verify the following Tank type strapping table Number of strap...

Page 95: ... instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Section 3 Configuration describes some of the messages displayed by the HART Communicator generally explains why they occur and provides instructions for responding to each message DSP Warning 20 Advisory The error will either clear in a few minutes or be accompanied by another erro...

Page 96: ...nicate with the APEX and APEX Sentry Radar Gauges you may encounter software diagnostic messages These messages may indicate problems with the equipment or mistakes made in entering data while others act as reminders to you The following shows some of the error messages displayed by the AMS software APEX AMS APEX_AMS_05A TIF APEX AMS APEX_AMS_07A TIF ...

Page 97: ...Reference Manual 00809 0100 4731 Rev FA April 2003 4 9 APEX and APEX Sentry Radar Gauge APEX AMS APEX_AMS_06A TIF ...

Page 98: ...Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment NOTE If the electronics housing needs to be rotated do not un bolt the adapter to housing bolts Un bolt the flange bolts and rotate as needed If the housing is rotated at the housing to adapter connection the gauge will be irreparably damaged and the warranty will be invalidated ...

Page 99: ...a small portion of the radar signal A more focused beam that is provided by a larger antenna will yield a stronger signal This is especially important as the distance to the fluid surface increases Ideally the beam should not be obstructed by the sides of the vessel or any other equipment in the tank Consult the beamwidth table to determine the size of the beam at its maximum expected distance low...

Page 100: ...nks Finland Metal tanks France Germany Metal tanks Hong Kong Hungary Metal tanks India 24 05 26 05 GHz 2G00N0N 10mW Indonesia Italy Metal tanks Electromagnetically screened environment Jamaica Metal tanks Average field intensity 500 µW m at 3 meters Followed FCC Japan Jordan Nothing required no approval agency Korea Kuwait Metal tanks Malaysia In house and in building installation required May onl...

Page 101: ...r from Flange Centerline to Beamwidth Edge 2 in Antenna 3 in Antenna 4 in Antenna ft m ft m ft m ft m 2 0 6 0 4 0 12 0 2 0 07 0 2 0 06 4 1 2 0 8 0 25 0 5 0 15 0 4 0 11 6 1 8 1 2 0 37 0 7 0 22 0 6 0 17 8 2 4 1 6 0 49 1 0 0 29 0 7 0 22 10 3 0 2 0 0 62 1 2 0 37 0 9 0 28 15 4 6 3 0 0 93 1 8 0 55 1 4 0 42 20 6 1 4 1 1 23 2 4 0 73 1 8 0 56 25 7 6 5 1 1 54 3 0 0 92 2 3 0 70 30 9 1 6 1 1 85 3 6 1 10 2 8 0...

Page 102: ... meets the following minimum performance criteria which are stated at Reference Conditions free space reflection from flat metal surface ambient temperature 77 F 25 C and atmospheric pressure conditions The use of stilling wells may impact the accuracy APEX Only Accuracy 1 8 in 3mm for distances from 1 6 to 32 8 ft 0 5 to 10 m or 0 03 of measured distance from 32 8 to 98 4 ft 10 to 30 m Measuring ...

Page 103: ...ed metal tanks However other tank types may be approved in country of final destination Refer to Telecom Restrictions on page A 2 for detailed information Process Conditions APEX and APEX Sentry Suitable for liquids slurries or sludges Nozzle Temperature Range 40 to 374 F 40 to 190 C See chart on next page Process Pressure Range full vacuum to 155 psi 10 69 bar See chart on next page ELECTRICAL SP...

Page 104: ... bar 155 155 15 110 150 175 75 50 100 125 300 400 350 200 250 150 50 100 25 Temperature F Pressure psig 25 50 10 15 OPERATING RANGE 3750_03A PTFE Window Temperature and Pressure Operating Range Nozzle Temperature Maximum Pressure Pressure vs Temperature 4 F 20 C Full vacuum to 120 psig full vacuum to 8 2 bar 104 F 40 C Full vacuum to 90 psig full vacuum to 6 2 bar 212 to 302 F 100 to 150 C Full va...

Page 105: ...ilable with optional intrinsically safe 4 20 mA output for use with galvanically isolated barriers CALIBRATION APEX and APEX Sentry Continuous frequency self calibration ensures stated level accuracy SOFTWARE FUNCTIONALITY APEX and APEX Sentry Gauges are capable of digital communication over the 4 20 mA output loop without disruption using the HART Communications Protocol All configuration data an...

Page 106: ... display and operator interface RTD temperature sensor assemblies and accessories The APEX can also be used in conjunction with a Model 3201 HIU as part of a hybrid system APEX Sentry only Digital integral display Standard Size Rating ASME B 16 ANSI 2 in 3 in 4 in 6 in Class 150 300 DIN DN 50 80 100 150 PN 16 40 TABLE 2 Size Antenna Flange Size Flange Rating Dimensions Height Width Depth Example 1...

Page 107: ...2 71 69 3 inch ASME B 16 ANSI Class 300 3 inch original 14 35 364 5 96 151 8 25 210 4 90 124 2 71 69 3 inch ASME B 16 ANSI Class 150 3 inch new 16 38 416 7 98 203 7 50 191 7 10 180 2 69 68 3 inch ASME B 16 ANSI Class 300 3 inch new 16 38 416 7 98 203 8 25 210 6 92 176 2 69 68 4 inch ASME B 16 ANSI Class 150 2 inch 13 75 349 5 35 136 9 00 229 4 47 114 1 75 44 4 inch ASME B 16 ANSI Class 300 2 inch ...

Page 108: ... 364 5 96 151 12 50 318 4 58 116 2 71 69 6 inch ASME B 16 ANSI Class 150 3 inch new 16 38 416 7 98 203 11 00 279 7 04 179 2 69 68 6 inch ASME B 16 ANSI Class 300 3 inch new 16 38 416 7 98 203 12 50 318 6 60 168 2 69 68 6 inch ASME B 16 ANSI Class 150 4 inch 18 37 467 9 97 253 11 00 279 9 03 229 3 50 89 6 inch ASME B 16 ANSI Class 300 4 inch 18 37 467 9 97 253 12 50 318 8 59 218 3 50 89 DN 50 PN 40...

Page 109: ...6 7 98 203 8 66 220 7 31 186 2 69 68 DN 100 PN 40 3 inch new 16 38 416 7 98 203 9 25 235 7 16 182 2 69 68 DN 100 PN 16 4 inch 18 37 467 9 97 253 8 66 220 9 30 236 3 50 89 DN 100 PN 40 4 inch 18 37 467 9 97 253 9 25 235 9 15 232 3 50 89 DN 150 PN 16 2 inch 13 75 349 5 35 136 11 22 285 4 60 117 1 75 44 DN 150 PN 40 2 inch 13 75 349 5 35 136 11 81 300 4 37 111 1 75 44 DN 150 PN 16 3 inch original 14 ...

Page 110: ... see Appendix C in the reference manual document number 00809 0100 4731 Also the RTD connection is not available with IS Output Must be used with Galvanically Isolated Barriers Code Power Supply A 90 250 V ac D 18 36 V dc Code Conduit Threads 1 14 NPT 2 CM20 conduit adapter 3 PG 13 5 conduit adapter Code Materials of Construction Flange Antenna S 316L stainless steel Code Antenna Type C Cone Code ...

Page 111: ... APEX Radar Gauge APEX Sentry Radar Gauge C1 1 Factory configuration data sheet M1 Integral display and operator interface M2 Integral display only E5 2 Factory Mutual FM explosion proof approval E6 2 Canadian Standards Association CSA explosion proof approval ED 2 CENELEC KEMA flameproof approval R0002 Guaranteed start up at 50 C R0003 Bar code tag with tag number and purchase order number Q4 Cal...

Page 112: ...30 1500 Kalrez 4079 3 in DN 80 03700 0630 1550 Kalrez 6375 3 in DN 80 03700 0640 1100 Viton 4 in 03700 0640 1200 Buna N 4 in 03700 0640 1300 Ethylene Propylene 4 in 03700 0640 1400 Fluorosilicone 4 in 03700 0640 1500 Kalrez 4079 4 in 03700 0640 1550 Kalrez 6375 4 in 03700 0640 1101 Viton DN 100 03700 0640 1201 Buna N DN 100 03700 0640 1301 Ethylene Propylene DN 100 03700 0640 1401 Fluorosilicone D...

Page 113: ...olts nuts and washers One set connects the radar gauge to the top of the spool piece the other connects the bottom of the spool piece to the process flange with window kit installed Part Number Material Fits Flange Size Flange Rating 03700 0610 0009 CS per ASTM A193 A194 2 in ASME B 16 5 ANSI Class 150 03700 0610 0010 CS per ASTM A193 A194 2 in ASME B 16 5 ANSI Class 300 03700 0610 0011 SST per AS...

Page 114: ...gure the radar gauge per your specifications at the factory so little or no field configuration is required The CDS can be found at the end of this document and is available electronically at www rosemount com Tagging The APEX and APEX Sentry Radar Gauges will be tagged at no charge according to customer requirements All tags are stainless steel The standard tag is permanently attached to the gaug...

Page 115: ...be obtained by contacting our local sales office ATEX Directive Rosemount Inc complies with the ATEX Directive Flame Proof enclosure Ex d protection type in accordance with EN50 018 Radar Gage with Flame Proof enclosure type protection shall only be opened when power is removed Closing of entries in the device must be carried out using the appropriate EE d metal cable gland and metal blanking plug...

Page 116: ...tual FM Approval E5 With Output Option Code 1 Explosion Proof for Class I Division 1 Groups C and D Dust ignition Proof for Class II III Division 1 Groups E F and G and Non incendive for Class I Division 2 Groups A B C and D hazardous locations Temperature Code T4A Tamb 40 to 70 C Factory Sealed E5 With Output Option Code 2 Explosion Proof for Class I Division 1 Groups C and D Dust ignition proof ...

Page 117: ...Code 1 With Display EEx d IIB H2 T4 Tamb 55 C Without Display EEx d IIB H2 T4 Tamb 70 C With Output Option Code 2 Intrinsically Safe Output With Display EEx d ia IIB H2 T4 Tamb 55 C Without Display EEx d ia IIB H2 T4 Tamb 70 C Entity Parameters UO 29 4V IO Negligibly small Ui 30V Max Ii 145 mA Max Pi 1 6W INSTALLATION INSTRUCTIONS The cable entry devices shall be of a certified flameproof type EEx...

Page 118: ...Reference Manual 00809 0100 4731 Rev FA April 2003 APEX and APEX Sentry Radar Gauge B 4 Electronic Master PRINTED COPIES ARE UNCONTROLLED Rosemount Proprietary ...

Page 119: ...Reference Manual 00809 0100 4731 Rev FA April 2003 B 5 APEX and APEX Sentry Radar Gauge Electronic Master PRINTED COPIES ARE UNCONTROLLED Rosemount Proprietary ...

Page 120: ...Reference Manual 00809 0100 4731 Rev FA April 2003 APEX and APEX Sentry Radar Gauge B 6 ...

Page 121: ... Detection 3 4 Environmental issues 4 2 Error Messages 4 4 European Pressure Equipment Direc tive B 1 Exiting the Main Menu 3 15 Exposure to Radar Signal 1 7 External Power Shut off Switch 2 24 F Factory Configuration 2 19 Factory Mutual approval B 2 Failure mode 2 22 Field configuration See Configuration Flange Size 2 20 2 21 Foam 2 6 4 wire RTD 2 32 4 20 mA downscale 2 22 Fuse Size and Type AC p...

Page 122: ...nance 4 2 Primary Variable 3 18 3 19 Process characteristics 2 5 window 2 16 Processor Board 2 22 R Radar Gauge Selection Guide 1 4 Radar Signal 1 5 noise 2 20 Range values 3 19 Reference Gauge Height 3 12 3 13 3 18 Reference Line 3 2 Removing the Housing from the Flange 4 10 Rerange 3 24 Return of Materials 1 8 Rotating the Housing 2 21 4 10 RTD 2 32 3 20 S Safety Considerations 1 7 Security Writ...

Page 123: ......

Page 124: ...the APEX logotypes are trademarks of Emerson Process Management HART is a registered trademark of the HART Communication Foundation Teflon VITON and Kalrez are registered trademarks of E I du Pont de Nemours Co Rosemount Inc 8200 Market Boulevard Chanhassen MN 55317 USA T U S 1 800 999 9307 T International 952 906 8888 F 952 949 7001 www rosemount com Emerson Process Managment Frankenstrasse 21 63...

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