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Reference Manual

00809-0100-3222, Rev AA

September 2018

Rosemount

™

222

Toroidal Flow Through Conductivity Sensors

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Summary of Contents for Rosemount 222

Page 1: ...Reference Manual 00809 0100 3222 Rev AA September 2018 Rosemount 222 Toroidal Flow Through Conductivity Sensors ...

Page 2: ...2 ...

Page 3: ...e to 0 psig and cool down the process temperature Failure to reduce the pressure and temperature may cause serious injury to personnel CAUTION EQUIPMENT DAMAGE The wetted sensor materials may not be compatible with process composition and operating conditions Application compatibility is entirely your responsibility 3 ...

Page 4: ...4 ...

Page 5: ...ormation 8 Chapter 2 Install 11 2 1 Installing the sensor 11 Chapter 3 Wiring 15 3 1 Wiring the sensor 15 Chapter 4 Calibration 19 4 1 Sensor calibration 19 Chapter 5 Troubleshooting 21 5 1 Troubleshooting 21 Chapter 6 Accessories 23 Chapter 7 Return of Materials 25 Reference Manual Contents 00809 0100 3222 September 2018 Rosemount 222 Sensors 5 ...

Page 6: ...Contents Reference Manual September 2018 00809 0100 3222 6 Reference Manual ...

Page 7: ...e is no apparent damage unpack the container and remove the sensor 4 Ensure that all items shown on the packing list are present If items are missing If items are missing contact your local Customer Care representative 5 Save the shipping container and packaging 1 3 Sensor specifications Table 1 1 Sensor Specifications Sensor specification Description Wetted materials Teflon lined carbon steel pip...

Page 8: ...5 kg Flange Diameter Weight Shipping weight 150 lb 1 in 11 lb 5 0 kg 14 lb 6 5 kg 300 lb 17 lb 8 0 kg 20 lb 9 0 kg 150 lb 2 in 33 lb 15 0 kg 37 lb 17 0 kg 300 lb 35 lb 16 0 kg 40 lb 18 0 kg 1 4 Ordering information Table 1 5 Rosemount 222 Flow Through Toroidal Conductivity Sensor Ordering Information Model Sensor type 222 Flow Through Toroidal Conductivity Sensor Sizes 1 01 1 inch 150 lb flange 02...

Page 9: ...ion if the outer flanges of the Rosemount 222 sensor are substituted by the customer with non conductive flanges Order SQ 7430 and consult the factory for pricing 2 Only available with option 01 3 Cables can be extended using remote junction box PN 23550 00 and extension cable Reference Manual Description and specifications 00809 0100 3222 September 2018 Rosemount 222 Sensors 9 ...

Page 10: ...Description and specifications Reference Manual September 2018 00809 0100 3222 10 Reference Manual ...

Page 11: ...ermowell in the process piping within 6 ft 1 8 m of the sensor For best results place the thermowell as close as possible to the sensor 6 Put the sensor between the process mating flanges with the flange gaskets inserted between each set of flanges If the process piping is lined with a non conductive material a metal orifice plate contact ring must be installed between the flanges Consult the fact...

Page 12: ... contact ring is being used connect the shorting strap to the two contact rings 13 Install the temperature sensor in the thermowell Use Teflon tape on the pipe threads The insertion length is adjustable from 1 4 to 4 0 inches 36 to 102 mm The temperature sensing zone which extends 1 3 inches 33 mm from tip of the sensor must be inside the thermowell Figure 2 1 Rosemount 222 Toroidal Conductivity S...

Page 13: ...Figure 2 2 Rosemount 222 Dimensional Drawings Option 01 and 02 Reference Manual Install 00809 0100 3222 September 2018 Rosemount 222 Sensors 13 ...

Page 14: ...Figure 2 3 Rosemount 222 Dimensional Drawings Option 05 and 06 Install Reference Manual September 2018 00809 0100 3222 14 Reference Manual ...

Page 15: ...o not cut the cable NOTICE For additional wiring information on this product please refer to the Liquid Transmitter Wiring Diagrams Figure 3 1 Wire Functions Figure 3 2 Rosemount 222 Sensor Wiring to Rosemount 1056 and 56 Transmitters Reference Manual Wiring 00809 0100 3222 September 2018 Rosemount 222 Sensors 15 ...

Page 16: ...Figure 3 3 Rosemount 222 Sensor Wiring to Rosemount 1066 Transmitter Wiring Reference Manual September 2018 00809 0100 3222 16 Reference Manual ...

Page 17: ...Figure 3 4 Rosemount 222 Sensor Wiring to Rosemount 5081 Transmitter Reference Manual Wiring 00809 0100 3222 September 2018 Rosemount 222 Sensors 17 ...

Page 18: ... Junction Box Wire cable point to point For wiring at the transmitter end refer to the appropriate transmitter wiring diagram Figure 3 6 Remote Junction Box PN 23550 00 Wiring Reference Manual September 2018 00809 0100 3222 18 Reference Manual ...

Page 19: ... open end of the pipe Stand the sensor on the capped end and fill it with standard to the level of the upper surface of the second outer flange Be sure the shorting strap is connected to both flanges Adjust the analyzer reading to match the known conductivity of the standard Do not place a temperature sensor or any object inside the conductivity sensor during calibration Doing so will alter the me...

Page 20: ...Calibration Reference Manual September 2018 00809 0100 3222 20 Reference Manual ...

Page 21: ... Ω 5 1 1 Checking the toroid operation Use the following procedure to check the operation of the toroids Procedure 1 Disconnect the shorting strap from one of the outer flanges The conductivity reading will drop to zero 2 Pass a short piece of heavy gauge wire through the space between the toroid assembly and the pipe 3 Connect the ends of the wire to a resistance decade box 4 Turn off temperature...

Page 22: ...e 5 2 The conductivity reading displayed by the transmitter should be close to the values shown Table 5 2 Resistance Values Resistance 1 inch sensor K 6 cm 2 inch sensor K 4 cm 100 Ω 60 mS cm 40 mS cm 200 Ω 30 mS cm 20 mS cm The toroids are working properly if increasing the resistance by a factor of two causes the displayed conductivity to decrease by a factor of two Troubleshooting Reference Man...

Page 23: ... unprepped for use with remote junction box 2002557 Insulation kit 1 in 150 lb flange 2 sets 2002558 Insulation kit 1 in 300 lb flange 2 sets 2002559 Insulation kit 2 in 150 lb flange 2 sets 2002560 Insulation kit 2 in 300 lb flange 2 sets 8950101 Pt 100 RTD assembly Each insulation kit contains two flange gaskets and sufficient insulating sleeves insulating washers and stainless steel washers to ...

Page 24: ...Accessories Reference Manual September 2018 00809 0100 3222 24 Reference Manual ...

Page 25: ...ries please contact Rosemount Customer Care to obtain a Return Material Authorization RMA number Drain the sensor of fluids before shipping it back to Rosemount Reference Manual Return of Materials 00809 0100 3222 September 2018 Rosemount 222 Sensors 25 ...

Page 26: ...ore T 65 777 8211 F 65 777 0947 liquid csc emerson com Linkedin com company Emerson Automation Solutions twitter com rosemount_news Facebook com Rosemount youtube com RosemountMeasurement google com RosemountMeasurement AnalyticExpert com 2017 Rosemount All rights reserved The Emerson logo is a trademark and service mark of Emerson Electric Co Rosemount is a mark of one of the Emerson family of co...

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