Emerson Oxymitter 4000 Instruction Manual Download Page 159

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Instruction Manual

IB-106-340 Rev. 3.0

December 2003

Rosemount Analytical Inc. A Division of Emerson Process Management

Replacement Parts 11-3

Oxymitter 4000

PROBE TUBE

(NOT INCLUDED

IN KIT)

SOCKET HEAD

CAP SCREWS

CORRUGATED

SEAL

ANSI

GASKET

WIRE AND
PAD ASSEMBLY

ANTI-SEIZE
COMPOUND

22 GA.
WIRE

SET SCREWS

TEFLON
TUBING

CLOSED END
CONNECTOR

CELL AND

FLANGE

ASSEMBLY

CALIBRATION GAS

PASSAGE

35830009

Figure 11-1. Cell Replacement Kit

Table 11-1. Replacement Parts for Probe (Continued)

Figure and Index No.

Part Number

Description

9-3, 1

3D39645G01

18" Heater Strut Assy.

9-3, 1

3D39645G02

3' Heater Strut Assy.

9-3, 1

3D39645G03

6' Heater Strut Assy.

9-3, 1

3D39645G04

9' Heater Strut Assy.

9-3, 1

3D39645G05

12' Heater Strut Assy.

9-3, 1

3D39645G07

15' Heater Strut Assy.

9-3, 1

3D39645G08

18' Heater Strut Assy.

11-1

4847B61G02

ANSI 18" Cell Replacement Kit*

11-1

4847B61G03

ANSI 3' Cell Replacement Kit*

11-1

4847B61G04

ANSI 6' Cell Replacement Kit*

11-1

4847B61G05

ANSI 9' Cell Replacement Kit*

11-1

4847B61G06

ANSI 12' Cell Replacement Kit*

11-1

4847B61G27

ANSI 15' Cell Replacement Kit*

11-1

4847B61G28

ANSI 18' Cell Replacement Kit*

11-1

4847B61G08

JIS 18" Cell Replacement Kit*

11-1

4847B61G09

JIS 3' Cell Replacement Kit*

11-1

4847B61G10

JIS 6' Cell Replacement Kit*

11-1

4847B61G11

JIS 9' Cell Replacement Kit*

11-1

4847B61G12

JIS 12' Cell Replacement Kit*

11-1

4847B61G14

DIN 18" Cell Replacement Kit*

11-1

4847B61G15

DIN 3' Cell Replacement Kit*

11-1

4847B61G16

DIN 6' Cell Replacement Kit*

11-1

4847B61G17

DIN 9' Cell Replacement Kit*

11-1

4847B61G18

DIN 12' Cell Replacement Kit*

Summary of Contents for Oxymitter 4000

Page 1: ...Instruction Manual IB 106 340 Rev 3 0 December 2003 http www processanalytic com Oxymitter 4000 Oxygen Transmitter ...

Page 2: ...rked on and supplied with the product Inform and educate your personnel in the proper installation operation and mainte nance of the product Install your equipment as specified in the Installation Instructions of the appropriate In struction Manual and per applicable local and national codes Connect all products to the proper electrical and pressure sources To ensure proper performance use qualifi...

Page 3: ...ommunication Options and Calibration Accessories and to include Probe to Electronics Cables 2 1 Revised para 2 1a to reference remote electronics version and LOI 2 4 Revised Figure 2 3 to indicate the integral electronics version is shown 2 9 Added para 2 1c to discuss mounting of remote electronics version 2 12 Added new para 2 3 for installing remote electronics version 3 1 Revised section headi...

Page 4: ...in 2 column format Added new para 8 6 and Table 8 2 to discuss fault alarm indications for units with the LOI 9 6 Added new para 9 4 to designate start of Oxymitter 4000 repair proce dures New para includes previous para 9 5 through 9 10 renumbered 9 7 Previous Figure 9 1 is now Figure 9 3 for proximity to related text 9 8 Added new Figure 9 4 to illustrate remote electronic system parts 9 18 Adde...

Page 5: ...n 2 1 2 2 Electrical Installation for Oxymitter 4000 with Integral Electronics without SPS 4000 2 10 2 3 Electrical Installation for Oxymitter 4000 with Remote Electronics without SPS 4000 2 12 2 4 Electrical Installation for Oxymitter 4000 with SPS 4000 2 15 2 5 Pneumatic Installation for Oxymitter 4000 without SPS 4000 2 17 2 6 Pneumatic Installation for Oxymitter 4000 with SPS 4000 2 19 2 7 IMP...

Page 6: ... Operations 7 2 7 5 Logic I O Configurations 7 2 7 6 Menu Tree for HART Communicator Oxymitter 4000 Applications 7 2 7 7 HART Communicator Manual O2 Cal Method 7 6 7 8 Defining a Timed Calibration Via HART 7 7 8 0 TROUBLESHOOTING 8 1 8 1 Overview 8 1 8 2 General 8 2 8 3 Alarm Indications 8 2 8 4 Alarm Contacts 8 3 8 5 Identifying and Correcting Alarm Indications with Membrane Keypad 8 3 8 6 Oxymit...

Page 7: ... Orienting the Optional Vee Deflector 2 9 Figure 2 9 Installation with Drip Loop and Insulation Removal 2 9 Figure 2 10 Electrical Installation Oxymitter 4000 with Integral Electronics 2 11 Figure 2 11 Electrical Installation Oxymitter 4000 with Remote Electronics 2 13 Figure 2 12 SPS 4000 Electrical Connections 2 16 Figure 2 13 Air Set Plant Air Connection 2 18 Figure 2 14 Oxymitter 4000 Gas Conn...

Page 8: ...gure 9 9 Probe to Probe Head Assembly Remote Electronics Only 9 14 Figure 9 10 Cell Replacement Kit 9 14 Figure 9 11 Ceramic Diffusion Element Replacement 9 16 Figure 9 12 Termination Housing Connections for Remote Electronics Probe Head 9 18 Figure 9 13 SPS 4000 Manifold Assembly 9 20 Figure 9 14 Power Supply Board and Interface Board Connections 9 22 Figure 9 15 Calibration Gas and Reference Air...

Page 9: ...t this publication Highlights an operation or maintenance procedure practice condition state ment etc If not strictly observed could result in injury death or long term health hazards of personnel Highlights an operation or maintenance procedure practice condition state ment etc If not strictly observed could result in damage to or destruction of equipment or loss of effectiveness NOTE Highlights ...

Page 10: ...on of this equipment connection to the mains supply should only be made through a circuit breaker which will disconnect all circuits carrying conductors during a fault situation The circuit breaker may also include a mechanically operated isolating switch If not then another means of disconnecting the equipment from the supply must be provided and clearly marked as such Circuit breakers or switche...

Page 11: ... zijn dat een degelijke kabel bevestiging verzekerd is 6 Om de veilige werking van dit toestel te verzekeren moet de voeding door een stroomonderbreker gevoerd worden min 10A welke alle draden van de voeding moet onderbreken De stroomonderbreker mag een mechanische schakelaar bevatten Zoniet moet een andere mogelijkheid bestaan om de voedingsspanning van het toestel te halen en ook duidelijk zo zi...

Page 12: ...ceret af lokale eller nationale standarder 1 Passende jordforbindelser skal tilsluttes alle jordklemmer interne og eksterne hvor disse forefindes 2 Efter installation eller fejlfinding skal alle sikkerhedsdæksler og jordforbindelser reetableres 3 Forsyningskabler skal opfylde krav specificeret i IEC227 eller IEC245 4 Alle ledningstilslutninger skal være konstrueret til omgivelsestemperatur højere ...

Page 13: ...e waarborgen dient de voeding uitsluitend plaats te vinden via een meerpolige automatische zekering min 10A die alle spanningvoerende geleiders verbreekt indien een foutconditie optreedt Deze automatische zekering mag ook voorzien zijn van een mechanisch bediende schakelaar Bij het ontbreken van deze voorziening dient een andere als zodanig duidelijk aangegeven mogelijkheid aanwezig te zijn om de ...

Page 14: ...että kaapeli lukkiutuu kun nolla kiinni 6 Turvallisen toiminnan varmistamiseksi täytyy jännitesyöttö varustaa turvakytkimellä min 10A joka kytkee irti kaikki jännitesyöttöjohtimet vikatilanteessa Suojaan täytyy myös sisältyä mekaaninen erotuskytkin Jos ei niin jännitesyöttö on pystyttävä katkaisemaan muilla keinoilla ja merkittävä siten että se tunnistetaan sellaiseksi Turvakytkimien tai kat kaisi...

Page 15: ...c les câbles afin d assurer un serrage correct sur ces derniers 6 Afin de garantir la sécurité du fonctionnement de cet appareil le raccordement à l alimentation électrique doit être réalisé exclusivement au travers d un disjoncteur minimum 10A isolant tous les conducteurs en cas d anomalie Ce disjoncteur doit également pouvoir être actionné manuellement de façon mécanique Dans le cas contraire un...

Page 16: ...währleistet sein daß die Spannungsversorgung zum Gerät bzw zu den Geräten unterbrochen wird Ein mechanischer Schutzschalter kann in dieses System integriert werden Falls eine derartige Vorrichtung nicht vorhanden ist muß eine andere Möglichkeit zur Unterbrechung der Spannungszufuhr gewährleistet werden mit Hinweisen deutlich gekennzeichnet werden Ein solcher Mechanismus zur Spannungsunterbrechung ...

Page 17: ...e tali da consentire un adeguato ancoraggio al cavo 6 Per garantire un sicuro funzionamento dello strumento il collegamento alla rete di alimentazione principale dovrà essere eseguita tramite interruttore automatico min 10A in grado di disattivare tutti i conduttori di circuito in caso di guasto Tale interruttore dovrà inoltre prevedere un sezionatore manuale o altro dispositivo di interruzione de...

Page 18: ...bare skje gjennom en strømbryter minimum 10A som vil bryte spenningsforsyningen til alle elektriske kretser ved en feilsituasjon Strømbryteren kan også inneholde en mekanisk operert bryter for å isolere instrumentet fra spenningsforsyningen Dersom det ikke er en mekanisk operert bryter installert må det være en annen måte å isolere utstyret fra spenningsforsyningen og denne måten må være tydelig m...

Page 19: ...dos cabos 6 Para assegurar um funcionamento seguro deste equipamento a ligação ao cabo de alimentação eléctrica deve ser feita através de um disjuntor min 10A que desligará todos os condutores de circuitos durante uma avaria O disjuntor poderá também conter um interruptor de isolamento accionado manualmente Caso contrário deverá ser instalado qualquer outro meio para desligar o equipamento da ener...

Page 20: ...on adecuada de los cables 6 Para un manejo seguro del equipo la alimentacion electrica se realizara a traves de un interruptor magnetotermico min 10 A el cual desconectara la alimentacion electrica al equipo en todas sus fases durante un fallo Los interruptores estaran de acuerdo a la norma IEC 947 u otra de reconocido prestigio 7 Cuando las tapas o el equipo lleve impreso el simbolo de tension el...

Page 21: ...ker drift av denna utrustning skall anslutning till huvudströmmen endast göras genom en säkring min 10A som skall frånkoppla alla strömförande kretsar när något fel uppstår Säkringen kan även ha en mekanisk frånskiljare Om så inte är fallet måste ett annat förfarande för att frånskilja utrustningen från strömförsörjning tillhandahållas och klart framgå genom markering Säkring eller omkopplare måst...

Page 22: ...Instruction Manual IB 106 340 Rev 3 0 December 2003 P 14 Rosemount Analytical Inc A Division of Emerson Process Management Oxymitter 4000 ...

Page 23: ...Panels CHEMICAL FAMILY Vitreous Aluminosilicate Fibers with Silicon Dioxide CHEMICAL NAME N A CHEMICAL FORMULA N A MANUFACTURER S NAME AND ADDRESS Watlow Columbia 573 474 9402 2101 Pennsylvania Drive 573 814 1300 ext 5170 Columbia MO 65202 HEALTH HAZARD SUMMARY WARNING Possible cancer hazard based on tests with laboratory animals May be irritating to skin eyes and respiratory tract May be harmful ...

Page 24: ...ENTS MATERIAL QUANTITY AND THRESHOLD EXPOSURE LIMIT VALUES Aluminosilicate vitreous 99 1 fiber cc TWA CAS No 142844 00 06 10 fibers cc CL Zirconium Silicate 0 10 5 mg cubic meter TLV Black Surface Coating 0 1 5 mg cubic meter TLV Armorphous Silica Silicon Dioxide 0 10 20 mppcf 6 mg cubic meter PEL OSHA 1978 3 gm cubic meter Respirable dust 10 mg cubic meter Intended TLV ACGIH 1984 85 Composition i...

Page 25: ...ures greater than 1800ºF 982ºC may undergo partial conversion to cristobalite a form of crystalline silica which can cause severe respiratory disease Pneumoconiosis The amount of cristobalite present will depend on the temperature and length of time in service See Section IX for permissible expo sure levels SPECIAL TOXIC EFFECTS The existing toxicology and epidemiology data bases for RCF s are sti...

Page 26: ...es Two rats exposed to 30 mg m3 and one rat exposed to 9 mg m3 developed masotheliomas The International Agency for Research on Cancer IARC reviewed the carcinogenicity data on man made vitreous fi bers including ceramic fiber glasswool rockwool and slagwool in 1987 IARC classified ceramic fiber fibrous glasswool and mineral wool rockwool and slagwool as possible human carcinogens Group 2B EMERGEN...

Page 27: ...e required for non routine and emergency use See Section IX for suitable equipment Pending the results of long term health effects studies engineering control of airborne fibers to the lowest levels attain able is advised VENTILATION Ventilation should be used whenever possible to control or reduce airborne concentrations of fiber and dust Carbon monoxide carbon dioxide oxides of nitrogen reactive...

Page 28: ... animal human and other relevant experimental data on silica in order to critically evaluate and classify the cancer causing potential Based on its review IARC classified crystalline silica as a group 2A carcinogen probable human carcinogen The OSHA permissible exposure limit PEL for cristobalite is 0 05 mg m3 respirable dust The ACGIH threshold limit value TLV for cristobalite is 0 05 mg m3 respi...

Page 29: ... suppress dust so that water does not run onto the floor of the work area To aid the wetting process a surfactant can be used After RCF removal is completed dust suppressing cleaning methods such as wet sweeping or vacuuming should be used to clean the work area If dry vacuuming is used the vacuum must be equipped with HEPA filter Air blowing or dry sweeping should not be used Dust suppressing com...

Page 30: ...and Figure 2 to identify which type of installation is required for your Oxymitter 4000 system INSTR AIR REF AIR CAL GAS 1 CAL GAS 2 LINE VOLTAGE 4 20 mA OXYMITTER 4000 OXYMITTER 4000 WITH INTEGRAL SPS 4000 OPTION OXYMITTER 4000 WITH REMOTE IMPS 4000 OPTION IMPS 4000 LINE VOLTAGE 4 20 mA INSTR AIR REF AIR CAL GAS 4 20 mA LINE VOLTAGE LOGIC I O CAL GAS INSTR AIR REF AIR CAL GAS 1 REF AIR CAL GAS 2 ...

Page 31: ...NSTR AIR REF AIR CAL GAS LINE VOLTAGE 4 20 mA 37260049 INSTR AIR REF AIR LINE VOLTAGE 4 20 mA CAL GAS 1 CAL GAS 2 OXYMITTER 4000 REMOTE ELECTRONICS WITH WALL MOUNTED SPS OPTION LINE VOLTAGE LINE VOLTAGE 4 20 mA INSTR AIR REF AIR OXYMITTER 4000 REMOTE ELECTRONICS WITH INTEGRAL SPS OPTION Figure 2 Installation Options Oxymitter 4000 with Remote Electronics ...

Page 32: ...tion options for the Oxymitter 4000 are shown in Figure 1 2 Your system does NOT require an IMPS 4000 OPTION installation 3 Your system does NOT use a Remote Electronics as shown in Figure 2 4 You are familiar with the installation requirements for the Oxymitter 4000 Oxygen Transmit ter You are familiar with the installation requirements for the Oxymitter 4000 Oxygen Transmitter with an integral S...

Page 33: ...ng wire connections as shown in Figure 3 line volt age cal initiate remote contact input relay output and 4 20 mA 5 If NOT using an SPS 4000 make the following wire connections as shown in Figure 4 line voltage 4 20 mA and logic I O 6 Verify the Oxymitter 4000 switch configuration is as desired Refer to Section 3 paragraphs 3 1 c 3 1 d and 3 1 e or Section 4 paragraphs 4 1 c 4 1 d and 4 1 e 7 Appl...

Page 34: ...DC SELF POWERED TO REMOTE CONTACT INPUT CONNECTION CAL FAIL IN CAL 5 3O VDC TO RELAY OUTPUT CONNECTION 90 250 VAC 50 60 Hz LINE VOLTAGE 29770002 Figure 3 Oxymitter 4000 with SPS 4000 Wiring Diagram AC L1 AC N 4 20 GROUND LUGS LOGIC I O LINE VOLTAGE 85 TO 264 VAC AC TERMINAL COVER TERMINAL BLOCK AC LINE VOLTAGE PORT SIGNAL PORT LEFT SIDE OF OXYMITTER 4000 4 20 mA SIGNAL 29770003 Figure 4 Oxymitter ...

Page 35: ...he second calibration gas 6 Push the CAL key The CAL LED will light solid When the unit has taken the readings using the second calibration gas the CAL LED will flash a two pattern flash or a three pattern flash A two pattern flash equals a valid calibration three pattern flash equals an invalid cali bration 7 Remove the second calibration gas and cap off the calibration gas port 8 Press the CAL k...

Page 36: ...2 3 1 2 1 1 1 View Analog Output 1 2 1 Technical Support Hotline For assistance with technical problems please call the Customer Support Center CSC The CSC is staffed 24 hours a day 7 days a week Phone 1 800 433 6076 In addition to the CSC you may also contact Field Watch Field Watch coordinates Rosemount s field service throughout the U S and abroad Phone 1 800 654 RSMT 1 800 654 7768 Rosemount m...

Page 37: ...s its task without the use of a sampling system The equipment measures oxygen percent age by reading the voltage developed across a heated electrochemical cell which consists of a small yttria stabilized zirconia disc Both sides of the disc are coated with porous metal electrodes When operated at the proper temperature the millivolt output volt age of the cell is given by the following Nernst equa...

Page 38: ... 1 Instruction Bulletin 2 IMPS 4000 Intelligent Multiprobe Test Gas Sequencer Optional 3 Oxymitter 4000 with Integral Electronics 4 SPS 4000 Single Probe Autocalibration Sequencer Optional Shown with reference air option 5 Adapter Plate with Mounting Hardware and Gasket 6 HART 275 375 Communicator Package Optional 7 Reference Air Set used if SPS 4000 without reference air option or IMPS 4000 suppl...

Page 39: ...0 and the SPS 4000 Figure 1 2 Systems with multiprobe applications may employ an optional IMPS 4000 Intelligent Multiprobe Test Gas Sequencer The IMPS 4000 provides automatic calibration gas se quencing for up to four Oxymitter 4000 units and accommodates autocalibrations based on the CALIBRATION RECOMMENDED signal from the Oxymitter 4000 a timed in terval set up in HART or the IMPS 4000 or whenev...

Page 40: ... full interface capability 5 Field replaceable cell heater thermo couple and diffusion element 6 The Oxymitter 4000 is constructed of rugged 316 L stainless steel for all wetted parts 7 The electronics are adaptable for line voltages from 90 250 VAC therefore no configuration is necessary 8 The Oxymitter 4000 membrane keypad is available in five languages English French German Italian Spanish 9 An...

Page 41: ...unt 3 Selected Distributed Control Systems The use of distrib uted control systems re quires input output I O hardware and AMS software which permit HART communications d Optional IMPS 4000 The Pro grammable Logic Controller PLC in the IMPS 4000 provides fault in dications using flashing LEDs and LCD display messages Refer to the IMPS 4000 Intelligent Multi probe Test Gas Sequencer In struction Bu...

Page 42: ...h integral electronics is shown in Figure 1 7 A typical system installation for an Oxymitter 4000 with remote electronics is shown in Figure 1 8 A source of instrument air is optional at the Oxymitter 4000 for reference air use Since the unit is equipped with an in place cali bration feature provisions can be made to permanently connect calibration gas bottles to the Oxymitter 4000 If the calibrat...

Page 43: ...PS 4000 SINGLE PROBE AUTOCALIBRATION OPTION WITH REFERENCE AIR OPTION CALIBRATION GAS 1 HIGH GAS CALIBRATION CALIBRATION CALIBRATION GAS 2 LOW GAS ADAPTER PLATE 4 20 mA SIGNAL RELAY OUTPUTS AND REMOTE CONTACT INPUT STACK DUCT GASES LINE VOLTAGE IMPS 4000 MULTIPROBE AUTOCALIBRATION OPTION IMPS 4000 REFERENCE AIR LOGIC I O CALIBRATION GAS ADAPTER PLATE STACK DUCT GASES CALIBRATION GAS 1 CALIBRATION ...

Page 44: ...IBRATION OPTION WITH REFERENCE AIR OPTION ADAPTER PLATE STACK DUCT GASES 4 20 mA SIGNAL RELAY OUTPUTS AND REMOTE CONTACT INPUT INSTRUMENT AIR SUPPLY REFERENCE AIR LINE VOLTAGE IMPS 4000 MULTIPROBE AUTOCALIBRATION OPTION IMPS 4000 REFERENCE AIR CALIBRATION GAS ADAPTER PLATE STACK DUCT GASES CALIBRATION GAS 1 CALIBRATION GAS 2 INST AIR SUPPLY LINE VOLTAGE 4 TO 20 mA SIGNAL REMOTE ELECTRONICS REMOTE ...

Page 45: ...es two calibration gas solenoids that sequence the gases to the Oxymitter 4000 a pressure switch that detects low calibration gas pressure and two PC boards A terminal strip housed within the terminal cover provides convenient access for all user connections Components optional to the SPS 4000 in clude a reference air flowmeter and pres sure regulator The reference air flowmeter indicates the flow...

Page 46: ...TION GAS 2 LOW CALIBRATION GAS SOLENOID CALIBRATION GAS 1 SOLENOID HIGH CALIBRATION GAS PRESSURE SWITCH POWER SUPPLY BOARD TERMINAL COVER CALIBRATION GAS FLOWMETER REFERENCE AIR FLOWMETER REFERENCE AIR PRESSURE REGULATOR OPTIONAL FRONT VIEW REAR VIEW OF MANIFOLD ONLY 26170001 NOTES 1 MANIFOLD COVER IS REMOVED TO SHOW INTERNAL COMPONENTS 2 BOARD COMPONENTS ARE NOT SHOWN FOR CLARITY Figure 1 9 SPS 4...

Page 47: ...owered loop LCD manual for calibra tion and wiring 1 6 PROBE OPTIONS a Diffusion Elements 1 Ceramic Diffusion Assembly The ceramic diffusion assembly Figure 1 11 is the traditional design for the probe Used for over 25 years the ce ramic diffusion assembly provides a greater filter surface area This element is also available with a flame arrestor and with a dust seal for use with an abrasive shiel...

Page 48: ...ugging is a problem It is available with either a 5 or 40 micron sintered Hastelloy element This element is also available with a dust seal for use with an abrasive shield b Abrasive Shield Assembly The abrasive shield assembly Figure 1 14 is a stainless steel tube that surrounds the probe assembly The shield protects against particle abrasion and condensations pro vides a guide for ease of insert...

Page 49: ...NDS OF CHAMFER 187 6 00 125 45 MIN 90 o 3 584 3 554 SKIN CUT FACE FOR 90 o 22 5 o DIA ON A 7 50 DIA B C REF 745 755 0 75 THRU 4 PLS EQ SP ON 4 75 B C NOTES 1 WELD ON BOTH SIDES WITH EXPANDING CHILL BLOCK 2 BEFORE WELDING BUTT ITEM 2 WITH ITEM 1 AS SHOWN 187 16860033 Figure 1 14 Abrasive Shield Assembly NOTE In highly abrasive applications rotate the shield 90 degrees at normal service intervals to...

Page 50: ...nting and Mounting Position Vertical or horizontal Spool pieces P N 3D39761G02 are available to offset transmitter housing from hot ductwork Materials Probe Wetted or welded parts 316L stainless steel SS Non wetted parts 304 SS low copper aluminum Electronics Enclosure Low copper aluminum Calibration Manual semi automatic or automatic Calibration Gas Mixtures Recommended 0 4 O2 Balance N2 8 O2 Bal...

Page 51: ... relative humidity Temperature Range in Electronics Housing 40 to 185 F 40 to 85 C Electrical Classification NEMA 4X IP56 Explosion Proof Option both pending ATEX EExd IIB H2 Class 1 Division 1 Group B C D Electrical Feedthroughs 1 2 in NPT Input Power 90 to 250 VAC 50 60 Hz Power Consumption 5 VA maximum External Electrical Noise EN 50 082 2 includes 4 kV electrostatic discharge Handshake Signal ...

Page 52: ...with Abrasive Shield 1 8 12 ft 3 66 m Probe 1 9 12 ft 3 66 m Probe with Abrasive Shield 1 A 15 ft 4 57 m Probe with Abrasive Shield 1 B 18 ft 5 49 m Probe with Abrasive Shield 1 Code Mounting Hardware Stack Side 0 No Mounting Hardware 0 must be chosen under Mounting Hardware Probe Side below 1 New Installation Square weld plate with studs 2 Mounting to Model 218 Mounting Plate with Model 218 Shiel...

Page 53: ...ngle Probe Sequencer Vertical Orientation Stainless Steel with Reference Air Set Code Electronics to Probe Cable Length 00 No Cable 10 20 ft 6 m Cable 11 40 ft 12 m Cable 12 60 ft 18 m Cable 13 80 ft 24 m Cable 14 100 ft 30 m Cable 15 150 ft 45 m Cable 16 200 ft 61 m Cable Cont d 2 2 00 09 14 Example NOTES 1 Recommended usages High velocity particulates in flue stream installation within 11 5 ft 3...

Page 54: ...s Sequencer Versions Part Number Description Number of Oxymitter 4000 Units 3D39695G01 IMPS 1 3D39695G02 IMPS 2 3D39695G03 IMPS 3 3D39695G04 IMPS 4 3D39695G05 IMPS w 115 V Heater 1 3D39695G06 IMPS w 115 V Heater 2 3D39695G07 IMPS w 115 V Heater 3 3D39695G08 IMPS w 115 V Heater 4 3D39695G09 IMPS w 220 V Heater 1 3D39695G10 IMPS w 220 V Heater 2 3D39695G11 IMPS w 220 V Heater 3 3D39695G12 IMPS w 220...

Page 55: ...electronics option 2 Check the flue or stack for holes and air leakage The presence of this con dition will substantially affect the accu racy of the oxygen reading Therefore either make the necessary repairs or install the Oxymitter 4000 upstream of any leakage 3 Ensure the area is clear of internal and external obstructions that will interfere with installation and maintenance ac cess to the mem...

Page 56: ... Hz TM 800 433 6076 4 20 mA R 5 Amps TM HART SMART FAMILY REF GAS R H G T I N E W H C I T KE P E A I T C U EV L I M N I N L O A R P N I X E W G E S I V A T O S E H ER P 6 52 166 2 89 73 1 55 39 3 80 96 PROCESS FLOW MUST BE IN THIS DIRECTION WITH RESPECT TO DEFLECTOR 3534B48G01 DIA MAX 2 27 58 INSULATE IF EXPOSED TO AMBIENT WEATHER CONDITIONS ALL DIMENSIONS ARE IN INCHES WITH MILLIMETERS IN PARENTH...

Page 57: ... 3 Oxymitter 4000 2 21 56 0 6 48 164 6 8 72 221 5 3 33 84 6 2 44 62 0 DIA 7 47 189 8 5 52 140 2 2 62 66 5 2 68 68 1 PIPE MOUNT CONFIGURATION 37260046 WALL MOUNT CONFIGURATION REMOTE ELECTRONICS WITH LOI AND WINDOW COVER REMOTE ELECTRONICS WITH MEMBRANE KEYPAD AND BLIND COVER Figure 2 2 Oxymitter 4000 Remote Electronics Installation ...

Page 58: ...ETER CALIBRATION GAS OUT TO OXYMITTER 4000 12 00 304 80 NOMINAL TO VIEW AND OPERATE OXYMITTER 4000 KEYPAD 12 00 304 80 NOMINAL TO VIEW AND OPERATE OXYMITTER 4000 KEYPAD 37260007 2 00 50 80 NOMINAL CLEARANCE TO REMOVE COVER HORIZONTAL MOUNTED SPS 4000 A DEPICTED AS MOUNTED TO AN OXYMITTER 4000 WITH INTEGRAL ELECTRONICS VERTICAL MOUNTED SPS 4000 A 2 00 50 80 NOMINAL CLEARANCE TO REMOVE COVER 13 00 3...

Page 59: ...77 121 3 4 NPT ELECTRICAL CONNECTION REF AIR CAL GAS ANSI JIS DIN 1 4 IN TUBE 6 mm TUBE 6 mm TUBE GAS CAL SNUBBER DUST SEAL ASSEMBLY 0 2 5 3 6 91 DIA NOMINAL 3 9 99 DIM A AND ARE NOT PRESSURE RATED 1 THESE FLAT FACED FLANGES ARE MANUFACTURED TO ANSI DIN AND JIS BOLT PATTERNS NOTES REMOVAL ENVELOPE DIM B 7 00 178 12 50 318 36920002 8 HOLES EQ SP ON BC 3D39003 TABLE 4 ABRASIVE SHIELD HOLE DIA FLANGE...

Page 60: ...229 0 625 11 4 75 121 7 50 191 4 75 121 0 625 11 7 5 191 9 25 235 M 16 x 2 3 94 100 7 48 190 5 708 145 M 16 x 2 6 50 165 9 25 235 M 12 x 1 75 4 92 125 7 894 200 5 118 130 M 20 x 2 5 PART NUMBERS FOR ADAPTER PLATES INCLUDE ATTACHING HARDWARE PART NUMBERS FOR ADAPTER PLATES INCLUDE ATTACHING HARDWARE ADAPTER PLATE FOR 3 6 9 AND 12 FT ABRASIVE SHIELD INSTALLATIONS SEE FIGURE 2 3 CROSSHATCHED AREA IN ...

Page 61: ... 114 O D REF PIPE 4 00 SCHED 40 PIPE SLEEVE NOT BY ROSEMOUNT LENGTH BY CUSTOMER MASONRY STACK WALL OUTSIDE WALL SURFACE JOINT MUST BE AIRTIGHT MTG HOLES SHOWN ROTATED 45 OUT OF TRUE POSITION o FIELD WELD PIPE TO ADAPTER PLATE BOLT ADAPTER PLATE TO OUTSIDE WALL SURFACE NOTE DIMENSIONS IN INCHES WITH MILLIMETERS IN PARENTHESES 2 50 63 5 MIN DIA HOLE IN WALL STACK OR DUCT METAL WALL WELD OR BOLT ADAP...

Page 62: ...stallation 5 In vertical installations ensure the sys tem cable drops vertically from the Oxymitter 4000 and the conduit is routed below the level of the electron ics housing This drip loop minimizes the possibility that moisture will dam age the electronics Figure 2 9 6 If the system has an abrasive shield check the dust seal gaskets The joints in the two gaskets must be staggered 180 Also make s...

Page 63: ... to access the duct work for Oxymitter 4000 mounting make sure the insulation is replaced afterward Figure 2 9 c Remote Electronics Installation For an Oxymitter 4000 equipped with re mote electronics install the probe according to the instructions in paragraph 2 1 b Install the remote electronics unit on a stand pipe or similar structure Figure 2 2 P S U E I T P I C R H W E N T H G C KE N I E E R...

Page 64: ... to the N terminal Figure 2 10 The Oxymitter 4000 automatically will configure itself for 90 250 VAC line voltage and 50 60 Hz The power supply requires no setup c Connect 4 20 mA Signal and Calibration Handshake Logic I O Leads 1 4 20 mA Signal The 4 20 mA signal represents the O2 value and can also operate the Model 751 Remote Pow ered Loop LCD Display or any other loop powered display Superimpo...

Page 65: ... LINE 1 NEUTRAL GROUND 90 250 VAC 50 60 HZ LINE VOLTAGE INPUT TERMINAL BLOCK GROUND LUGS USER S SIGNAL WIRING CALIBRATION HANDSHAKE REFER TO IMPS 4000 INSTRUCTION MANUAL LINE 1 NEUTRAL GROUND 90 250 VAC 50 60 HZ LINE VOLTAGE INPUT INTEGRAL ELECTRONICS WITH SPS 4000 INTEGRAL ELECTRONICS WITH IMPS 4000 90 250 VAC 50 60 HZ LINE VOLTAGE INPUT 37260051 LINE 1 NEUTRAL GROUND CALIBRATION HANDSHAKE REFER ...

Page 66: ...or 90 250 VAC line voltage and 50 60 Hz The power supply requires no setup c Connect 4 20 mA Signal and Calibration Handshake Logic I O Leads Figure 2 11 1 4 20 mA Signal The 4 20 mA signal represents the O2 value and can also operate the Model 751 Remote Pow ered Loop LCD Display or any other loop powered display Superimposed on the 4 20 mA signal is HART infor mation that is accessible through a...

Page 67: ...0 TERMINAL BLOCK GROUND LUGS 1 2 3 4 5 6 GRN ORN YEL RED BLK BLK BLU ORN YEL RED WHT BLK HTR T C O CELL 2 BY FACTORY TO ELECTRONICS FROM PROBE BLU ORN RED YEL BLK WHT CALIBRATION HANDSHAKE LOGIC I O PROBE REMOTE ELECTRONICS TO IMPS 4000 IF USED REFER TO IMPS 4000 INSTRUCTION MANUAL LOGIC I O LOGIC I O LINE 1 NEUTRAL GROUND 90 250 VAC 50 60 HZ LINE VOLTAGE INPUT INTERCONNECTING CABLE 4 20 mA 4 20 m...

Page 68: ...60053 LINE VOLTAGE 4 20 mA SIGNAL AC L1 AC N 4 20 TERMINAL BLOCK GROUND LUGS BLU ORN RED YEL BLK WHT 4 20 mA 4 20 mA GROUND LINE 1 NEUTRAL GROUND 90 250 VAC 50 60 HZ LINE VOLTAGE INPUT CALIBRATION HANDSHAKE LOGIC I O PROBE REMOTE ELECTRONICS 1 2 3 4 5 6 GRN ORN YEL RED BLK BLK BLU ORN YEL RED WHT BLK HTR T C O CELL 2 BY FACTORY TO ELECTRONICS FROM PROBE CALIBRATION HANDSHAKE WALL MOUNTED SPS 4000 ...

Page 69: ...as IEC 947 Autocalibration systems will inject gases into the probe and make electronic adjustments with no operator attention required The SPS 4000 pro vides solenoid valves and circuitry for calibrating a single Oxymitter 4000 unit The SPS 4000 autocalibration system utilizes the Oxymitter 4000 s bidirectional logic contact as a handshake signal Therefore this signal is not available for alarmin...

Page 70: ...cal Connections e Connect Line Voltage Route the line voltage leads into the mani fold through the 1 2 in line voltage conduit fitting Figure 2 3 and out through the bot tom of the manifold Connect the LINE IN and NEUTRAL leads to terminals L and N respectively as shown in Figure 2 12 Also be sure to connect the ground wire to the ground lug The unit automatically will con figure itself for 90 to ...

Page 71: ...made install termi nal cover 27 Figure 9 13 and secure with screws 26 Make sure terminal cover gasket 28 is in place 2 5 PNEUMATIC INSTALLATION FOR OXYMITTER 4000 WITHOUT SPS 4000 a Reference Air Package After the Oxymitter 4000 is installed con nect the reference air set to the Oxymitter 4000 The reference air set should be in stalled in accordance with Figure 2 13 Instrument Air Reference Air 10...

Page 72: ...2 DIA BOLTS 1 50 38 10 2 250 57 15 SCHEMATIC HOOKUP FOR REFERENCE AIR SUPPLY ON OXYMITTER 4000 PROBE HEAD OUTLET 0 25 18 NPT FEMALE INLET CONNECTION INSTRUMENT AIR SUPPLY 10 225 PSIG MAX PRESSURE 26170035 0 250 OR 6 MM O D TUBING SUPPLIED BY CUSTOMER 500 VA SERIAL NO TAG NO OXYMITTER 4000 WATTS VOLTS FUSE LINE OUTPUT Rosemount Analytical Inc Orrville OH 44667 0901 85 264 VAC 48 62 Hz TM 800 433 60...

Page 73: ...wmeter pressure regu lator and necessary tubing and fittings is used connect the instrument air to the 1 4 in fitting on the reference air pressure regulator Figure 2 3 The pressure regu lator is factory set at 20 psi 138 kPa Re adjust by turning the knob on the top of the regulator to obtain the desired pressure If the SPS 4000 does not have the refer ence air option connect the reference air to ...

Page 74: ...Instruction Manual IB 106 340 Rev 3 0 December 2003 2 20 Installation Rosemount Analytical Inc A Division of Emerson Process Management Oxymitter 4000 ...

Page 75: ...e 9 3 or Figure 9 4 on the terminal block 25 and secure with cover lock 34 gasket 33 and screw 32 4 For an Oxymitter 4000 with an inte grally mounted SPS 4000 remove screws 26 Figure 9 13 and terminal cover 27 Check that the power and signal terminations are properly con nected to terminal strip 25 and secure according to instructions in Section 2 INSTALLATION 5 Install terminal cover 27 and secur...

Page 76: ...ntain high oxygen levels and combustible gases the Oxymitter 4000 may self ignite 2 Position 2 determines the O2 range This can be set to either 0 to 10 O2 or 0 to 25 O2 The factory setting is 0 to 10 O2 If necessary the O2 range can be configured from 0 to 40 O2 To select values within this range set position 1 of SW2 to HART and then enter the range via HART AMS Do not change position 1 of SW2 t...

Page 77: ...R T C INC INC DEC DEC HIGH GAS LOW GAS CAL TEST GAS PROCESS O2 SW2 SW1 TP1 J1 TP2 TP3 RED YEL GRN ORG TP4 TP5 TP6 ON INTERNAL 4 20 mA IS INTERNALLY POWERED DEFAULT EXTERNAL 4 20 mA REQUIRES AN EXTERNAL POWER SUPPLY HART 0 TO 10 O2 3 5 mA 220 V 115 V 0 TO 25 O2 LOCAL 21 6 mA DEFAULT POSITION EX FACTORY 3 5 mA 21 6 mA 0 TO 25 O 2 0 TO 10 O 2 LOCAL HART O RANGE SET BY HART AMS FROM 0 TO 40 O O RANGE ...

Page 78: ...ble 3 1 only modes 8 and 9 are con figured for calibration handshaking For an Oxymitter 4000 with an IMPS 4000 or an SPS 4000 the factory sets the default to mode 8 In this mode the logic I O will be used to communicate between the Oxymit ter 4000 and sequencer and to signal the sequencer when a CALIBRATION REC OMMENDATION indication occurs Table 3 1 Logic I O Configuration as set at HART AMS or L...

Page 79: ...Contact from the control room to an SPS 4000 or IMPS 4000 one per probe provides the ability to manually initi ate a calibration at any time from the control room Note that calibrations can also be initiated from a HART handheld communicator from Asset Management Solutions software or from the keypad on the Oxymitter 4000 2 IN CALIBRATION One contact per probe provides notification to the control ...

Page 80: ...Instruction Manual IB 106 340 Rev 3 0 December 2003 3 6 Configuration with Keypad Rosemount Analytical Inc A Division of Emerson Process Management Oxymitter 4000 ...

Page 81: ...sure the power 4 20 mA sig nal and logic outputs are properly connected and secure 3 Install the housing cover 27 Figure 9 3 or Figure 9 4 on the terminal block and secure with cover lock 34 gasket 33 and screw 32 4 For an Oxymitter 4000 with an inte grally mounted SPS 4000 remove screws 26 Figure 9 13 and terminal cover 27 Check that the power and signal terminations are properly con nected to te...

Page 82: ...osition forces the O2 range to the set ting of position 2 This switch must be in the LOCAL position or changes in position 2 will have no effect Typically the probe s sensing cell which is in direct contact with the pro cess gases is heated to approximately 1357 F 736 C and the external tem perature of the probe body may ex ceed 842 F 450 C If operating conditions also contain high oxygen levels a...

Page 83: ...as been initiated the value at TP5 and TP6 is the O2 seen by the cell Oxy gen levels as seen on the multimeter are 8 0 O2 8 0 VDC 0 4 O2 0 4 VDC 2 HART AMS 3 Model 751 The loop driven LCD display SW2 SW1 1 2 3 4 TP1 J1 TP2 TP3 RED YEL GRN ORG TP4 TP5 TP6 4 20 mA IS INTERNALLY POWERED DEFAULT 4 20 mA REQUIRES EXTERNAL POWER HART 0 TO 10 O2 3 5 mA 220 V 115 V 0 TO 25 O2 LOCAL 21 6 mA DEFAULT POSITIO...

Page 84: ...le 4 1 only modes 8 and 9 are con figured for calibration handshaking For an Oxymitter 4000 with an IMPS 4000 or an SPS 4000 the factory sets the default to mode 8 In this mode the logic I O will be used to communicate between the Oxymit ter 4000 and sequencer and to signal the sequencer when a CALIBRATION REC OMMENDATION indication occurs Table 4 1 Logic I O Configuration as set at HART AMS or LO...

Page 85: ...Contact from the control room to an SPS 4000 or IMPS 4000 one per probe provides the ability to manually initiate a calibra tion at any time from the control room Note that calibrations can also be initi ated from a HART handheld communi cator from Asset Management Solu tions software or from the keypad on the Oxymitter 4000 2 IN CALIBRATION One contact per probe provides notification to the con t...

Page 86: ...Instruction Manual IB 106 340 Rev 3 0 December 2003 4 6 Configuration with LOI Rosemount Analytical Inc A Division of Emerson Process Management Oxymitter 4000 ...

Page 87: ...starts again at the top with the HEATER T C LED c Error If there is an error condition at startup one of the diagnostics LEDs will be blinking Refer Section 7 TROUBLESHOOTING to determine the cause of the error Clear the error cycle power and the operating dis play should return d Keypad The five membrane keys on the membrane keypad are only used during calibration to adjust the high and low gas a...

Page 88: ...nformation is available in Section 9 MAINTENANCE AND SERVICE 5 Keys a INC and DEC The INC and DEC keys are used to set the values of the calibration gases Attach a multimeter across TP5 and TP6 The calibration and process gases can now be monitored Pressing the INC or DEC once will cause the output to switch from the proc ess gas to the calibration gas Pressing INC or DEC a second time will increa...

Page 89: ...rating Display The normal operating display is the O2 concentration A typical display is shown in Figure 6 2 c Error If there is an error condition at startup an alarm message will be displayed Refer to Section 7 TROUBLESHOOTING to deter mine the cause of the error Clear the error cycle power and the O2 display should return d LOI The Local Operator Interface can be used to change the software and...

Page 90: ... for 30 seconds default This countdown to lock out is configurable In order to unlock the display input a Z pattern First push the top left gray arrow then the top right followed by the bottom left and finally the bottom right The LK notation in the upper right corner of the dis play will now disappear Push the gray ar row at the top left hand corner once more to enter into the menu structure Once...

Page 91: ...dgC O2 Temp MAX _____dgC Board Temp _____dgC Board Temp MAX _____dgC O2 Sensor _____mV O2 Sensor T C _____mV Board Temp IC _____mV CALIBRATION Start Calib Abort Calib Cal Constants O2 Slope ____ mV D O2 Constant ____ mV O2 Cell Imped ____ ohm Cal Status Current Calib Previous Failed Calib Pre O2 Slope _____mV D Pre O2 Constant _______mV Bad O2 Slope _____mV D Bad O2 Constant _______mV Calib Step _...

Page 92: ...ed after reset Reset Device O2 Slope O2 Constant O2 T90 Time Auto Tune Lockout Time Revert Time Luminance ____ mV D ____ mV 0 00 Yes No 0 00 0 00 ______ Logic IO Mode Low See Table 4 1 O2 Alarm Force Output See para 9 3b Input State _______ _______ Figure 6 4 Menu Tree for Local Operator Interface LOI on the Oxymitter 4000 Sheet 2 of 2 6 6 OXYMITTER 4000 SETUP AT THE LOI In setting up the Oxymitte...

Page 93: ...the digital signal See Table 4 1 b Low O2 Alarm If any of the condi tions noted above include a low O2 process alarm set the value here c Input State Notes the current condition of the bi directional digital signal d Force Output Forces the output state of the signal to either open or closed This is used primarily when diagnosing potential problems with this signal c SYSTEM Parameters 1 O2 Slope O...

Page 94: ...hermo couple temperature at the sensing cell this should always be 736 C b O2 Temp Max Maximum tem perature the cell has seen Some process temperatures can exceed the 736 C setpoint temperature and this will indicate this condition c Board Temp The current tem perature inside the Oxymitter elec tronics housing 85 C is the max d Board Temp Max This is the maximum temperature that the electronics ha...

Page 95: ...itor with a multimeter the heater thermocouple the O2 cell millivolt and the process O2 a TP1 and TP2 monitor the oxygen cell millivolt output which equates to the per centage of oxygen present b TP3 and TP4 monitor the heater thermo couple c TP5 and TP6 monitor the process gas or the calibration gas parameter 6 9 MODEL 751 REMOTE POWERED LOOP LCD DISPLAY OPTIONAL Refer to Remote Powered Loop LCD ...

Page 96: ...Ω ANALOG OUTPUT DEVICE LEAD SET HART COMMUNICATOR REAR PANEL 23230001 Figure 7 1 Signal Line Connections 250 Ohms Load Resistance LOOP CONNECTORS USE INTERFACE 00275 0013 ONLY SERIAL PORT BATTERY CHARGER MUST NOT BE USED IN HAZARDOUS AREAS SERIAL PORT AC L1 AC N 4 20 TERMINAL BLOCK LOOP CONNECTORS 4 20 mA SIGNAL LINE HART COMMUNICATOR RL 250Ω ANALOG OUTPUT DEVICE 250 OHM LOAD RESISTOR NOTE HART CO...

Page 97: ... HART COMMUNICATOR SIGNAL LINE CONNECTIONS The HART Communicator can connect to the Oxymitter 4000 analog output signal line at any wiring termination in the 4 20 mA current loop There are two methods of connecting the HART Communicator to the signal line For applica tions in which the signal line has a load resis tance of 250 ohms or more refer to method 1 For applications in which the signal lin...

Page 98: ...he Main Menu When powering up a connected on line communicator the LCD will display the On line Menu Refer to the HART Communi cator manual for detailed menu information 7 5 LOGIC I O CONFIGURATIONS The Oxymitter 4000 logic I O output can be configured for ten different modes through HART AMS The factory default condition is Mode 5 A list of possible configurations appear in Table 7 1 The Unit Ala...

Page 99: ...CK ER EEPROM Cal Error Slope Cal Recommended AO1 Out Rnge lim Cal Error Const Last Cal Failed Cell mV Cell TC mV CJ mV VIEW FLD DEV mV STATUS AO Fixed Max Case Temp AO Saturated Operate Model Status Group 3 Status Group 2 Status Group 1 LOOP TEST Loop test method O2 Cal Optrak TG CalState PERFORM O2 CAL O2 CALIBRATE CalState TimeRemain Present O2 O2 CAL STATUS Cal slope Cal const Cell Imp LAST CAL...

Page 100: ...ANT OP locks OP tracks Manual Auto HighTG LowTG OPtrak TG TGtime PurgeTime Cal Mode Cal Intrvl h Next CalTime h LoAlarmSP SENSORS LIMITS DISPLAYED SIGNAL CONDITION OUTPUT CONDITION O2 O2 CALIBRATION O2 ALARMS CONTINUED FROM SHEET 1 BASIC SETUP DETAILED SETUP PV AO ____ mA PV AO Alrm typ LOOP TEST D A TRIM Poll addr Num req preams Logic I O Pin State Logic I O Pin Mode Loop test method D A trim met...

Page 101: ...urer Model Dev id Tag Descriptor Message Date Final asmbly num Snsr s n Fld dev rev Hardware rev Software rev Universal rev Optrak TG Tgtime PurgeTime LowTG HighTG Cal slope Cal const CellImp Imp Delta Slope Constant URV LRV LoAlarmSP I O Pin Mode Poll addr Num req preams DEVICE INFORMATION CAL INFO DEVICE CONFIG OUTPUTS CONFIG REVIEW 26170030 Figure 7 3 Menu Tree for HART AMS on the Oxymitter 400...

Page 102: ...itor the calibration status as it updates Or access the O2 CALIBRATE screen and select menu item 2 O2 CAL STATUS to view menu item 1 CALSTATE menu item 2 TIMEREMAIN and menu item 3 PRESENT O2 as the calibration status updates f When CALSTATE displays APPLY GAS 2 return to the O2 CAL procedure g When the Loop should be removed from automatic control warning appears press OK h At the APPLY GAS 2 sta...

Page 103: ...ect a menu item either use the up and down arrow keys to scroll to the menu item and press the right ar row key or use the number keypad to select the menu item number To re turn to a preceding menu press the left arrow key a From the DEVICE SETUP screen select DETAILED SETUP b From the DETAILED SETUP screen select O2 CALIBRATION c From the O2 CALIBRATION screen select menu item 6 CAL MODE Set the...

Page 104: ...Instruction Manual IB 106 340 Rev 3 0 December 2003 7 8 HART AMS Rosemount Analytical Inc A Division of Emerson Process Management Oxymitter 4000 ...

Page 105: ...ed to read the raw milli volt value generated by the thermocouple that controls both the cell temperature and the raw cell signal c The cell temperature at test points 3 and 4 should always be stable at approximately 29 to 30 millivolts which represents the 736 C setpoint temperature d When flowing calibration gasses the raw cell millivolt value at test points 1 and 2 should represent the levels o...

Page 106: ...system Also ensure all cable shields are connected to earth c Loose Integrated Circuits The Oxymitter 4000 uses a microprocessor and supporting integrated circuits IC If the electronics are handled roughly during installation or located where subjected to severe vibration the ICs could work loose Before troubleshooting the system ensure all ICs are fully seated d Electrostatic Discharge Electrosta...

Page 107: ...he SPS 4000 or IMPS 4000 to the control room for calibration failed notification Includes output from pressure switch indicating cal gas bottles empty 2 Additional IMPS 4000 Alarm Contacts a One contact per IMPS 4000 for low calibration gas flowing b One contact per IMPS 4000 for high calibration gas flowing NOTE The 4 20 mA signal can be configured to respond normally during any cali bration or c...

Page 108: ...AILED Track O2 15 YES CALIBRATION RECOM MENDED Track O2 YES Critical alarm conditions will render the O2 measurement as unusable and any of these events will cause the 4 20 mA signal to go to a user selectable limit of 3 5 mA or 21 6 mA position 3 of SW2 Factory default value is 3 5 mA Alarms which are not self clearing will require recycling of power to the electronics The CALIBRATION RECOMMENDED...

Page 109: ...J1 and test points TP1 through TP6 located on the microprocessor board below the membrane keypad or the LOI module Membrane Keypad When Fault 1 is de tected the HEATER T C LED flashes once pauses for three seconds and repeats 1 Check connector J1 Ensure the con nector is properly seated 2 Using a multimeter measure TP3 to TP4 If the reading is 1 2 VDC 0 1 VDC the thermocouple is open 3 Remove powe...

Page 110: ...w also shows J1 and test points TP1 through TP6 located on the microprocessor board below the membrane keypad or the LOI module Membrane Keypad When Fault 2 is de tected the HEATER T C LED flashes twice pauses for three seconds and repeats 1 Using a multimeter measure across TP3 and TP4 2 If the reading is 0 0 5 mV then a shorted thermocouple is likely 3 Remove power and disconnect J1 4 Measure fr...

Page 111: ...itter 4000 with an LOI lower view The upper view also shows J1 and test points TP1 through TP6 located on the microprocessor board below the membrane keypad or the LOI module Membrane Keypad When Fault 3 is de tected the HEATER T C LED flashes three times pauses for three seconds and re peats 1 Using a multimeter measure TP3 to TP4 2 If the reading is negative the thermo couple wiring is reversed ...

Page 112: ...EATER T C V INC INC DEC DEC HIGH GAS LOW GAS CAL TEST GAS PROCESS O2 SW2 TP1 J1 TP2 TP3 RED YEL GRN ORG TP4 TP5 TP6 ON 37260022 Alarms ADC Error LOI KEYPAD Figure 8 6 Fault 4 A D Comm Error d Fault 4 A D Comm Error Membrane Keypad When Fault 4 is de tected the HEATER T C LED flashes four times pauses for three seconds and re peats Figure 8 6 1 Call the factory for assistance LOI When Fault 4 is de...

Page 113: ...ic assembly for an Oxymitter 4000 with a membrane keypad upper view and an Oxymitter 4000 with an LOI lower view Membrane Keypad When Fault 5 is de tected the HEATER LED flashes once pauses for three seconds and repeats 1 Remove power 2 Remove the electronic assembly per paragraph 9 4d Electronic Assembly Replacement 3 Using a multimeter measure across the heater connector J8 4 The measurement sho...

Page 114: ...ult 6 is de tected the HEATER LED flashes twice pauses for three seconds and repeats 1 The high high heater temp alarm will activate when the thermocouple pro duces a voltage of 37 1 mV 1652 F 900 C 2 The triac and the temperature control may be at fault 3 Remove power Allow the Oxymitter 4000 to cool for five minutes Restore power 4 If the condition repeats replace the electronic assembly per par...

Page 115: ...itter 4000 with an LOI lower view Membrane Keypad When Fault 7 is de tected The HEATER LED flashes three times pauses for three seconds and re peats 1 If the case temperature exceeds 185 F 85 C the temperature control will shut off and the 4 20 mA signal output will go to the default value 2 This signifies that the environment where the Oxymitter 4000 is installed exceeds the ambient temperature r...

Page 116: ...mbrane Keypad When Fault 8 is de tected the HEATER LED flashes four times pauses for three seconds and repeats 1 The low heater temperature alarm is active when the thermocouple reading has dropped below 28 6 mV 2 If the thermocouple reading continues to ramp downward for one minute and does not return to the temperature set point of approximately 29 3 mV then an Open Heater fault will be displaye...

Page 117: ...itter 4000 with a membrane keypad upper view and an Oxymitter 4000 with an LOI lower view Membrane Keypad When Fault 9 is de tected the HEATER LED flashes five times pauses for three seconds and repeats 1 If the thermocouple produces a voltage in excess of approximately 30 7 mV the high heater temp alarm activates 2 The 4 20 mA signal returns to the de fault value 4 or 20 mA 3 This alarm is self c...

Page 118: ...cessor board below the membrane keypad or the LOI module Membrane Keypad When Fault 10 is de tected the O2 CELL flashes once pauses for three seconds and repeats 1 Using a multimeter measure across TP1 to TP2 2 If you measure 1 2 VDC the cell wires either orange or green have become detached from the input 3 One possible cause is connector J1 The orange or green wire has come loose from the crimpe...

Page 119: ...260029 Figure 8 13 Fault 11 Bad Cell k Fault 11 Bad Cell Figure 8 13 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad upper view and an Oxymitter 4000 with an LOI lower view Membrane Keypad When Fault 11 is de tected the O2 CELL flashes three times pauses for three seconds and repeats 1 The bad cell alarm activates when the cell exceeds the maximum resistance value 2 The ...

Page 120: ... an Oxymitter 4000 with a membrane keypad upper view and an Oxymitter 4000 with an LOI lower view Membrane Keypad When Fault 12 is de tected the O2 CELL LED flashes four times pauses for three seconds and re peats 1 This alarm can occur if the EEPROM is changed for a later version At power up the EEPROM is not updated 2 To correct this problem power down and then restore power The alarm should cle...

Page 121: ...OI lower view Membrane Keypad When Fault 13 is de tected the CALIBRATION LED flashes once pauses for three seconds and re peats 1 During a calibration the electronics calculates a slope value If the value of the slope is less than 35 mV deg or more than 52 mV deg the slope alarm will be active until the end of the purge cycle 2 See paragraph 9 2 Calibration Verify the calibration by carefully repe...

Page 122: ...y for an Oxymitter 4000 with a membrane keypad upper view and an Oxymitter 4000 with an LOI lower view Membrane Keypad When Fault 14 is de tected the CALIBRATION LED flashes twice pauses for three seconds and re peats 1 After a calibration has been performed the electronics calculates a cell con stant value 2 If the cell constant value is outside of the range 4 mV to 10 mV the alarm will activate ...

Page 123: ...ult 15 Last Calibration Failed Figure 8 17 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad upper view and an Oxymitter 4000 with an LOI lower view Membrane Keypad When Fault 15 is de tected the CALIBRATION LED flashes three times pauses for three seconds and repeats 1 The last calibration failed alarm acti vates when the slope and constant values calculated are out of ra...

Page 124: ... during this test there is a leak inside the probe a Acid condensation inside the probe can degrade the red silicon tube item 28 Figure 9 3 that carries the cal gas to the cell The blue electronics housing or probe head needs to be removed to inspect this hose See Section 9 MAIN TENANCE AND SERVICE BOTTOM VIEW 37260045 PROBE HEAD CORRUGATED SEAL REFERENCE AIR EXHAUST PORT PROBE FLANGE GASKET Figur...

Page 125: ...used the failed calibration go to the Oxymitter 4000 site to view the keypad Or access the HART AMS menus For more information on HART AMS refer to Section 7 HART AMS 1 If no alarms are indicated on the key pad or in the HART AMS STATUS sub menu the calibration did not fail because of an Oxymitter 4000 fault Therefore a calibration gas flow prob lem occurred Refer to Table 8 3 or Figure 8 19 to tr...

Page 126: ...allow flow Turn calibration gas flowmeter knob counterclockwise to allow calibration gas to flow Calibration gas line be tween manifold and cali bration gas flowmeter Clogged calibration gas line Replace clogged calibration gas line Fuse on power supply board Blown fuse Replace fuse per paragraph 9 5a Interface board operation Interface board not send ing signals Replace interface board per para g...

Page 127: ... 8 VIA HART AMS REPLACED CLOGGED CAL GAS LINE BETWEEN CAL GAS CYLINDER AND MANIFOLD REPLACED CLOGGED CAL GAS LINE BETWEEN MANIFOLD AND CAL GAS FLOWMETER 37260040 PROPERLY CONNECT WIRING OR SECURE LOOSE WIRING CON NECTIONS REPLACE DAMAGED WIRING REPLACE FUSE PER PARAGRAPH 9 5a SYMPTOM NO TEST GAS FLOW NO NO NO NO YES YES YES YES YES NO CONTINUED ON SHEET 2 OF 2 IS WIRING PROPERLY CONNECTED AND SECU...

Page 128: ...ANIFOLD OUTPUT PORT REPLACE PRESSURE SWITCH PER PARAGRAPH 9 d 8 DISCONNECT SOLENOID FROM POWER SUPPLY BOARD AND USE METER TO MEASURE ACROSS TWO OUTER PINS OF BOARD CONNECTOR SEE NOTE 4 CHECK BOTH SOLENOIDS REPLACE CHECK VALVE PER PARAGRAPH 9 e SEE NOTE 3 8 REPLACE CLOGGED CAL GAS LINE BETWEEN CAL GAS FLOWMETER AND CHECK VALVE DISCONNECT CAL GAS LINE AT TOP FITTING OF CAL GAS FLOWMETER REPLACE FAUL...

Page 129: ... O2 probe diffusion element may become plugged over time causing a slower speed of response The best way to detect a plugged diffusion element is to note the time it takes the Oxymitter 4000 to return to the normal process reading after the last cali bration gas is removed and the calibration gas line is blocked off A plugged element also can be indicated by a slightly lower reading on the flowmet...

Page 130: ... 2 Semi Automatic Calibration Semi automatic calibrations only require op erator initiation However the calibra tion gases must be permanently piped to the Oxymitter 4000 an SPS 4000 or IMPS 4000 must be installed to se quence the gases and the Oxymitter 4000 s logic I O must be set to mode 8 or 9 via HART AMS so the sequencer and Oxymitter 4000 can communicate Depending on your system setup a sem...

Page 131: ...he control room so that any automatic control loops can be placed in manual Then the sequencer begins to se quence the calibration gases 3 Manual calibrations must be performed at the Oxymitter 4000 site and require operator intervention throughout the process Manual calibration instruc tions in condensed form are on the inside of the right electronics housing cover Figure 9 2 For units with a mem...

Page 132: ... 2 pattern flash or a 3 pattern flash 2 pattern flash equals a valid calibration 3 pattern flash equals an invalid calibration If the slope or the constant is out of specification a diag nostic alarm LED will be flashing The diagnostic alarm will remain active until the purge cycle is over If the three pattern flash occurs without a diagnostic alarm the calibration gases could be the same or the c...

Page 133: ...calibration gas Electronics will abort the calibration if this step is not done within 30 min utes The LOI displays the following Apply Gas 2 Hit E when ready 4 Touch the Enter arrow to start the Gas 2 flow The timer is activated and the LOI displays Flow Gas 2xxxxs Read Gas 2xxxxs Done Gas 2 Stop Gas Hit E when ready 5 Remove the second calibration gas and cap off the calibration gas port Then to...

Page 134: ... f Remove insulation to access the mounting bolts Unbolt the Oxy mitter 4000 from the stack and take it to a clean work area g Allow the unit to cool to a comfort able working temperature 2 Replace a Bolt the Oxymitter 4000 probe to the stack and install insulation b Connect all signal and power leads at the probe Refer to Section 2 for detailed wiring instructions c Install left housing cover 27 ...

Page 135: ...17 18 19 20 21 22 23 24 25 26 27 12 Note The Electronic Assembly item 12 consists of items 13 through 20 1 Heater Strut Assembly 2 Diffusion Assembly Snubber 3 Retainer Screw 4 Cell and Flange Assembly 5 Corrugated Seal 6 Probe Tube Assembly 7 Screw 8 Tube Connector 9 Gas Port 10 O Ring 11 Blind Cover 11A Window Cover Optional 12 Electronic Assembly 13 Screw 14 Membrane Keypad 14A LOI Module Optio...

Page 136: ... 10 8 9 10 4 5 6 7 3 2 1 27 REMOTE ELECTRONICS PROBE HEAD INTERCONNECTING CABLE PROBE Refer to Figure 9 3 for component parts of probe 1 Mounting Kit 2 Screw 3 Housing Cover 4 Wiring Diagram Label 5 Junction Box 6 Jumper Assembly Power 7 Jumper Assembly Signal 8 Connecting Cable Signal 9 Connecting Cable Heater 10 O Ring 11 Blind Cover 11A Window Cover Optional 12 Electronic Assembly 13 Screw 14 M...

Page 137: ...rument air to an Oxymitter 4000 SPS 4000 assem bly Turn on the calibration gases at the cylinders and turn on instru ment air d Restore power to the system c Replace Entire Integral Electronics with Housing NOTE Only perform this procedure on units with integral electronics and without integrally mounted SPS 4000 units If it is necessary to replace the entire elec tronics on an Oxymitter 4000 SPS ...

Page 138: ...ce the J1 and J8 connectors in the hole on the flat side of the electronic housing 8 Hold the J1 and J8 connectors out and to the probe side of the electronic housing Make sure that the conduit port of the electronic housing is on the same side as the CAL and REF gas ports Replace the four screws and tighten 9 Reconnect the J8 connector to the power supply board Make sure the connector is secure 1...

Page 139: ...ure and tighten the three captive screws on the microprocessor board top board 8 Replace the housing cover and ensure it is tight e Terminal Block Replacement 1 Unscrew left housing cover 27 Figure 9 3 2 Loosen the mounting screws 26 on the terminal block 25 and carefully lift the block out of the housing 3 Carefully align the new terminal block on the pins so that it sits flat in the housing The ...

Page 140: ...not attempt to replace the probe until all other possibilities for poor performance have been considered If probe replacement is needed see Table 11 1 for part numbers 1 Follow the instructions in paragraph 9 4a 1 to remove the Oxymitter 4000 from the stack or duct If removing an Oxymitter 4000 with an integrally mounted SPS 4000 follow the instruc tions in paragraph 9 4b 1 2 Separate the probe an...

Page 141: ...s 6 Loosen but do not remove the three screws 30 Figure 9 3 The spring tension will release and the heater strut assembly should move up 7 When the spring tension is released remove the three screws 30 Grasp the wire loop and carefully slide the heater strut assembly Figure 9 8 out of the probe tube 8 When replacing the strut orient the probe so the small calibration gas tube is at the 6 o clock p...

Page 142: ...4 e Reconnect the probe signal cables 8 and 9 to the probe signal and heater wire connectors Figure 9 9 Make sure the connectors are se cure f Install and tighten cover 14 Follow the instructions in paragraph 9 4a 2 to install the Oxymitter 4000 into the stack or duct If installing an Oxy mitter 4000 SPS 4000 assembly follow the instructions in paragraph 9 4b 2 i Cell Replacement This paragraph co...

Page 143: ...om the cell and flange as sembly and remove the assembly and the corrugated seal The cell flange has a notch that may be used to gently pry the flange away from the probe Note that the contact pad inside of the probe will sometimes fuse to the oxy gen sensing cell If the cell is fused to the contact pad push the cell assem bly back into the probe against spring pressure and quickly twist the cell ...

Page 144: ...alibrate the unit If new components have been installed repeat calibration after 24 hours of operation j Ceramic Diffusion Element Replacement NOTE This refers to the ceramic diffusion element only 1 General The diffusion element pro tects the cell from particles in process gases Normally it does not need to be replaced because the vee deflector protects it from particulate erosion In severe envir...

Page 145: ... element Wiping wet cement off of ce ramic only forces cement into pores Also do not get any cement onto the flame arrestor element i Thoroughly mix cement and insert tip of squeeze bottle into cement port Tilt bottle and squeeze while simultaneously turning ceramic diffusion element into seat Do not get any cement on upper part of ceramic diffusion element Ensure complete penetration of cement ar...

Page 146: ...nd component replacement procedures Replacement parts referenced are available from Rosemount Refer to Section 11 RE PLACEMENT PARTS for part numbers and or dering information Install all protective equipment covers and safety ground leads after equip ment repair or service Failure to in stall covers and ground leads could result in serious injury or death a Fuse Replacement The SPS 4000 has a fus...

Page 147: ...bration gas 1 solenoid leads from con nector J5 calibration gas 2 solenoid leads from connector J4 and pressure switch leads from connector J2 See Figure 9 14 If removing the inter face board remove the CAL INITIATE leads from connector J3 CAL FAIL and IN CAL leads from connector J4 and logic I O handshake connection from connector J5 8 Remove stop nuts 22 Figure 9 13 washers 21 and screws 10 secu...

Page 148: ...hing Bracket 3 Bushing 4 Bushing Gasket 5 Manifold 6 Manifold Cover Lock 7 Screw 8 O Ring 9 Spacer 10 Screw 11 Screw 12 Pressure Switch 13 Calibration Gas 2 Solenoid 14 Manifold Cover 15 Cover O Ring 16 Fuseholder 17 Fuse 18 Power Supply Board 19 Interface Board 20 Calibration Gas 1 Solenoid 21 Washer 22 Stop Nut 23 Ground Nut 24 Terminal Base 25 Terminal Strip 26 Screw 27 Terminal Cover 28 Termin...

Page 149: ...er Place a 13 16 in deep socket over the solenoid base and remove When installing a solenoid do not over tighten Damage to the solenoid may occur 9 Install the new solenoid base Be careful not to overtighten Install the new washer and coil assembly and se cure with the top nut Connect the leads to the proper connector on power supply board 18 Refer to Figure 9 14 if necessary 10 Carefully install ...

Page 150: ...L LINE IN TO PRESSURE SWITCH IN CAL NEUTRAL GROUND N RELAY OUTPUTS 26170004 REMOTE CONTACT INPUT LINE VOLTAGE INPUT TO CALIBRATION GAS 2 SOLENOID TO CALIBRATION GAS 1 SOLENOID POWER SUPPLY BOARD INTERFACE BOARD GROUND VAC INPUT TO OXYMITTER 4000 L1 LOGIC I O HANDSHAKE TO OXYMITTER 4000 WHITE RED BLUE ORANGE GREEN VIOLET GRAY Figure 9 14 Power Supply Board and Interface Board Connections ...

Page 151: ...ir pressure regulator 8 use a screwdriver or comparable tool to peri odically release valve stem on the bot tom of the regulator g Flowmeter Adjustments 1 Calibration Gas Flowmeter Calibration gas flowmeter 17 Figure 9 15 regu lates the calibration gas flow and must be set to 5 scfh However only adjust the flowmeter to 5 scfh after placing a new diffusion element on the end of the Oxymitter 4000 A...

Page 152: ... se curing flowmeter 16 or 17 to flowme ter bracket 25 7 Remove flowmeter 16 or 17 with in stalled fittings from flowmeter bracket 25 8 For reference air flowmeter 16 re move elbow street fittings 14 and 22 It is not necessary to remove fittings 10 and 23 from the street fittings For calibration gas flowmeter 17 re move elbow fittings 15 and 21 9 Apply pipe thread sealant to the threads of top fit...

Page 153: ...4 15 21 23 24 22 18 19 20 2 REF 16 17 1 Elbow Fitting 2 Tubing 3 Straight Fitting 4 Elbow Fitting 5 Bracket 6 Screw 7 Conduit Fitting 8 Reference Air Pressure Regulator Optional 9 Straight Fitting Optional 10 Elbow Fitting Optional 11 Tubing Optional 12 Elbow Fitting Optional 13 Screw 14 Elbow Street Fitting Optional 15 Elbow Fitting 16 Reference Air Flowmeter Optional 17 Calibration Gas Flowmeter...

Page 154: ...Number Probe Tag Number Probe Location Date Placed Into Service Date Slope Constant Impedance Responseinitial Responsefinal Notes Responseinitial When the second calibration gas is turned off note the number of seconds required for the O2 value to begin migrating back to the process value Responsefinal When the second calibration gas is turned off note the number of seconds required for the O2 val...

Page 155: ...ipment is faulty 2 The environment in which the equip ment has been operating housing weather vibration dust etc 3 Site from which equipment was removed 4 Whether warranty or nonwarranty service is requested 5 Complete shipping instructions for re turn of equipment 6 Reference the return authorization number d Enclose a cover letter and purchase order and ship the defective equipment according to ...

Page 156: ...Instruction Manual IB 106 340 Rev 3 0 December 2003 10 2 Return of Material Rosemount Analytical Inc A Division of Emerson Process Management Oxymitter 4000 ...

Page 157: ...9G12 3 DIN Probe with Ceramic Diffuser 9 3 1 thru 6 8 9 28 thru 31 3D39648G13 3D39649G13 6 DIN Probe with Ceramic Diffuser 9 3 1 thru 6 8 9 28 thru 31 3D39648G14 3D39649G14 9 DIN Probe with Ceramic Diffuser 9 3 1 thru 6 8 9 28 thru 31 3D39648G15 3D39649G15 12 DIN Probe with Ceramic Diffuser 9 3 1 thru 6 8 9 28 thru 31 3D39648G17 3D39649G17 18 ANSI Probe with Flame Arrestor and Ceramic Diffuser 9 3...

Page 158: ...D39648G38 3D39649G38 18 JIS Probe with Snubber Diffuser 9 3 1 thru 6 8 9 28 thru 31 3D39648G39 3D39649G39 3 JIS Probe with Snubber Diffuser 9 3 1 thru 6 8 9 28 thru 31 3D39648G40 3D39649G40 6 JIS Probe with Snubber Diffuser 9 3 1 thru 6 8 9 28 thru 31 3D39648G41 3D39649G41 9 JIS Probe with Snubber Diffuser 9 3 1 thru 6 8 9 28 thru 31 3D39648G42 3D39649G42 12 JIS Probe with Snubber Diffuser 9 3 1 t...

Page 159: ... Assy 9 3 1 3D39645G05 12 Heater Strut Assy 9 3 1 3D39645G07 15 Heater Strut Assy 9 3 1 3D39645G08 18 Heater Strut Assy 11 1 4847B61G02 ANSI 18 Cell Replacement Kit 11 1 4847B61G03 ANSI 3 Cell Replacement Kit 11 1 4847B61G04 ANSI 6 Cell Replacement Kit 11 1 4847B61G05 ANSI 9 Cell Replacement Kit 11 1 4847B61G06 ANSI 12 Cell Replacement Kit 11 1 4847B61G27 ANSI 15 Cell Replacement Kit 11 1 4847B61G...

Page 160: ...r HCl Resistant 11 1 4849B94G09 JIS 3 Cell Replacement Kit High Sulfur HCl Resistant 11 1 4849B94G10 JIS 6 Cell Replacement Kit High Sulfur HCl Resistant 11 1 4849B94G11 JIS 9 Cell Replacement Kit High Sulfur HCl Resistant 11 1 4849B94G12 JIS 12 Cell Replacement Kit High Sulfur HCl Resistant 4849B94G13 DIN High Sulfur HCl Resistant Cell Only 11 1 4849B94G14 DIN 18 Cell Replacement Kit High Sulfur ...

Page 161: ...ment Assembly 1 11 3534B18G01 Ceramic Diffuser 2 1 3535B60G01 Ceramic Diffuser with Dust Seal 3535B62G01 Flame Arrestor Ceramic Diffuser 2 1 3535B63G01 Flame Arrestor Ceramic Diffuser with Dust Seal 1 12 4843B37G01 Snubber Diffuser 2 1 4843B38G02 Snubber Diffuser with Dust Seal 4846B70G01 Flame Arrestor Snubber Diffuser 4846B71G01 Flame Arrestor Snubber Diffuser with Dust Seal 2 1 3534B18G01 Ceram...

Page 162: ...ck Transient Protected 9 3 27A 120039078 O Ring 9 4 5 6A00091G01 Junction Box 9 4 8 4849B92G20 Connecting Cable Signal 9 4 9 4849B92G21 Connecting Cable Heater 9 4 10 120039076 O Ring 9 4 11 5R10145G01 Cover 9 4 11A 5R10199G01 Cover with Window 9 4 12 3D39861G01 Electronic Assembly 9 4 14A 6A00115G01 LOI Module Local Operator Interface 9 4 21 4849B95G01 Housing 9 4 25 08732 0002 0001 Termination B...

Page 163: ...99094H01 Pressure Regulator Reference Air Optional 9 13 17 1A97913H03 Fuse 5A 250V 5 20 mm Slow Blow 9 13 19 4850B56G02 Interface Board 9 13 18 4850B54G01 Power Supply Board 9 13 12 7305A67H01 Pressure Switch 9 13 13 and 20 3D39435G01 Solenoid 9 13 8 120039 0077 O ring 9 13 28 4850B75H01 Terminal Cover Gasket 9 13 25 1A99147H01 Terminal Strip Table 11 4 Replacement Parts for Calibration Components...

Page 164: ...Instruction Manual IB 106 340 Rev 3 0 December 2003 11 8 Replacement Parts Rosemount Analytical Inc A Division of Emerson Process Management Oxymitter 4000 ...

Page 165: ...mmunicator FISHER ROSEMOUNTTM MAN 4275A00 English October 1994 37260059 ASSET MANAGEMENT SOLUTIONS AMS Asset Management Solutions AMS software works in conjunc tion with the HART Communication Protocol and offers the ca pability to communicate with all HART plant devices from a single computer terminal For more information call Rosemount Analytical at 1 800 433 6076 C H A N G I N G THE WAY YOU SEE...

Page 166: ...calibration calibration gases are on and calibration gas pressure is low For more information call Rosemount Analytical at 1 800 433 6076 26170006 SPS 4000 SINGLE AUTOCALIBRATION SEQUENCER Rosemount Analytical specifically designed the SPS 4000 Single Probe Autocalibration Sequencer to provide the capability to perform automatic or on demand Oxymitter 4000 calibrations The system can be installed ...

Page 167: ... gas cylinders eliminate the need to rent gas bottles For more information call Rosemount Analytical at 1 800 433 6076 CATALYST REGENERATION Measure O2 in regenerators at pressures up to 50 psi In situ design resists plugging due to catalyst fines Class I Div I Group B C and D Optional pressure balancing arrangement Optional iso lation valving system permits installation and withdrawal while the p...

Page 168: ...Instruction Manual IB 106 340 Rev 3 0 December 2003 12 4 Optional Accessories Rosemount Analytical Inc A Division of Emerson Process Management Oxymitter 4000 ...

Page 169: ... 2 9 3 12 2 Cell 1 4 3 2 4 3 8 14 8 15 8 19 9 14 Cell Constant 1 1 Cell Replacement Kit 11 3 11 4 Check Valve 1 6 8 22 8 24 9 23 9 25 D Diffusion Element 1 4 9 1 9 15 9 16 9 23 Distributed Control System 1 5 Drip Loop 2 8 2 9 E EEPROM 8 16 Electronic Noise 1 14 8 2 Electronics 1 2 1 3 1 14 9 10 9 11 11 6 Electronics Temperature 1 14 Electrostatic Discharge 8 2 Equipment Return 10 1 F Fuse 9 11 G G...

Page 170: ... 9 6 9 18 12 2 Ambient Temperature Range 1 15 Cabling Distance 1 15 Calibration Gas Flowmeter 1 9 1 10 8 22 8 23 9 1 9 23 9 24 9 25 Fuse 8 22 8 23 9 18 9 20 Handshake Signal 1 15 3 4 4 4 Humidity Range 1 15 Installation Electrical 2 15 Installation Pneumatic 2 19 Interface Board 8 21 8 22 8 24 9 19 9 22 Line Voltage 1 7 2 16 9 9 9 22 Manifold 1 9 1 10 Mounting 1 9 1 15 Noise External Electrical 1 ...

Page 171: ...sole remedy ies for any failure of Rosemount to comply with the warranty provisions whether claims by the purchaser are based in contract or in tort including negligence Rosemount does not warrant equipment against normal deterioration due to environment Factors such as corrosive gases and solid particulates can be detrimental and can create the need for re pair or replacement as part of normal we...

Page 172: ...re 128461 Republic of Singapore T 65 777 8211 F 65 777 0947 http www processanalytic com Fisher Rosemount GmbH Co Industriestrasse 1 63594 Hasselroth Germany T 49 6055 884 0 F 49 6055 884209 EUROPE MIDDLE EAST AFRICA Fisher Rosemount Ltd Heath Place Bognor Regis West Sussex PO22 9SH England T 44 1243 863121 F 44 1243 845354 LATIN AMERICA Fisher Rosemount Av das Americas 3333 sala 1004 Rio de Janei...

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