2
301
300
207
258
206
213
217
200
100
010
009 012
101
101
012
009
01 1
203
001
-
8
10
12
15
10
10
12
20
15
10
29
25
20
24
29
32
25
24
58
40
32
48
58
50
40
48
100
Note:
R382 valve illustrated
WELDING INSTRUCTIONS
CAUTION:
failure to follow these instructions
could result in serious damage to the valve seats
and seals.
1. To prevent weld splatter damaging the ball
surface and to facilitate the later removal of
the center section, ensure the valve is in the
open position.
2. Locate the valve in the pipeline and tackweld
the valve in position.
3. Loosen and remove the body bolts (010)
and nuts (011), allowing the body (001) to
be removed from between end connectors
(009). For R384 and R394 valves only - extra
care must be exercised at this stage as the
body will not slide out from between the
end connectors unless the pipe ends are
separated sufficiently to give clearance for
the raised fire lip and the spigot on the end
connectors. Damage to either the fire lip
or the spigot will effect the integrity of the
valves body seal (012) and the secondary
metal to metal seal of the ball and fire lip in
a fire condition.
When removing the body (001), ensure the
body seal (012) and seats (101) remain in the
original locations.
OPERATION
All Emerson ball valves are quarter turn.
Handle operated valves provide visual
indication of the valve position. When the
handle is across the line of the valve, the valve
is closed, and when the handle is in line with
the valve, the valve is open. Stops are integral
with the valve and only Emerson handles must
be used.
Actuated valves are available and Emerson
has various options of pneumatic and electric
actuators.
For further details on fitting actuator, refer
to the mounting instruction sheet.
TORQUE VALUES (Nm)
Valve size
R382/ R392 R384/R394
R382/R384 R392/R394
DN
DN
Body bolts Body bolts
KTM
RICHARDS FIGURE R382/R384/R392/R394 BALL VALVES
INSTALLATION AND OPERATING INSTRUCTIONS
4. Complete welding process, taking care
to protect the sealing faces of the end
connectors from weld splatter. Allow
cooling of the ends before reassembly.
5. Reassembly:
a) Check the body seal (012), seats (101) and
ball (100), making sure they are clean,
undamaged and in original locations and
that the ball is in the open position.
b) Check sealing faces of end connectors
(009) to ensure the surface is clean and
not damaged by weld splatter.
c) Relocate the body (001) between end
connectors (009), taking care that the
pipe ends are sufficiently apart to provide
clearance to slide the center section into
position between the ends. For R384 and
R394 valves only - care should be taken
not to damage the fire lip and spigot on
the ends. Make sure the end connector
spigots fit in the body seal grooves.
Replace body bolts (010) and nuts (011)
and retighten to recommended torques.
6. Inspect for leakage at plant start-up and
adjust if necessary.
CAUTION:
if seats or seals are in any way
damaged, do not reassemble valve without
replacing damaged components.
Neither Emerson, Emerson Automation Solutions, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product.
Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
KTM is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. Emerson Automation Solutions, Emerson and
the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be
construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by
our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without
notice.
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